KTM 125 SX 2011, Setup Instructions

Page: 5 / 17

SET
‑
UP
3
2.1
Unpacking and setting up the vehicle
601257-10
Packaging 2
–
Remove the box and the plastic packaging.
Info
To avoid damaging the motorcycle during the setup, leave the protective
film on the vehicle until you have finished.
–
Remove the separate enclosure and unpack it. Check that the scope of delivery
is complete on the basis of the enclosed packing list.
–
Have a lift stand available.
Lift stand (54829055000)
–
Carefully loosen and remove the tensioning belt over the link fork.
Info
An assistant prevents the motorcycle from falling over.
–
Carefully loosen and remove the tensioning belts around the lower triple clamp.
The vehicle is released at the front.
–
Together with an assistant, take the vehicle off of the palette.
–
Position the vehicle on a lift stand.
–
Check the vehicle for transport damage.
601258-10
Package 12
–
Remove the box and the plastic packaging.
Info
An assistant prevents the motorcycle from falling over.
To avoid damaging the motorcycle during the setup, leave the protective
film on the vehicle until you have finished.
–
Remove the separate enclosure and unpack it. Check that the scope of delivery
is complete on the basis of the enclosed packing list.
–
Have a lift stand available.
Lift stand (54829055000)
–
Together with an assistant, take the vehicle off of the palette.
–
Position the vehicle on a lift stand.
–
Check the vehicle for transport damage.
601259-10
–
Remove the cardboard from around the shock absorber.
–
Install the shock absorber. ( p. 6)
600814-01
–
Route the clutch line with the clutch master cylinder toward the front between
the upper and lower triple clamps.
–
Position the fork legs and tighten the screws of the triple clamp.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Screw, bottom triple clamp M8 12 Nm
(8.9 lbf ft)
Info
The upper milled groove in the fork leg must be flush with the top edge
of the upper triple clamp.
Position bleeder screws toward the front.