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KSB SICCA GLS Series, Operating Instructions Manual

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SICCA

Point no.  Description 

Page no.

1 

Declaration of conformity

 1

2 General

 2

3 Safety

 2

3.1 

Safety symbols in this operating  

 instructions 

2 

3.2 

Qualification of personnel & training 

2

3.3 

Danger  or  nonobservance  of  the  safety   

2           

 instructions 

3.4 

Safety consciousness 

3

3.5 

Safety instructions for the user/operator 

3

3.6 

Safety instructions for maintenance,

 

inspection & installation work 

3

3.7 

Unauthorised modification 

 

and manufacturing of spare parts 

3

3.8 

Inadmissible modes of operation 

3

4 

Transport & interim storage

 3

4.1 Transport 

3

4.2 

Interim storage 

3

5 

Description / related documents

 3

5.1 

Marking for CE requirements 

3

5.2 

Design standards / related documents 

3

5.2.1 

Cast Gate, Globe, Check valves - Design 

3

5.3 

Sectional drawing & functional principle 

4

5.3.1 

Sectional drawing - Gate valve 

4

5.3.2 

Gate valves (class 900, 1500, 2500) 

4

5.3.3 

Gate valves (class 150, 300, 600) 

4

5.3.4 

Sectional drawing - Globe Valve  

5

5.3.5 

Globe valves (class 900, 1500, 2500) 

5

5.3.6 

Globe valves (class 150, 300, 600) 

5

5.3.7 

Sectional drawing - Check valve 

6

5.3.8 

Check valves

 

 

(class 900, 1500, 2500,3100, 3600) 

6

5.3.9 

Check valves (class 150, 300, 600) 

6

5.3.10 

Forged Gate, Globe & Check valves  

7

5.3.11 

Forged Gate, Globe, & Check valves 

7

 

(class 800, 1500, 2500, 4500)

Operating Instructions

0500.80/08 - 18 G3

SICCA 150-600

types GTC, GLC, SCC

SICCA 800-4500

types GTF, GLF, PCF

SICCA 900-3600

types GTC, GLC, SCC

Point no.  Description 

Page no.

5.3.12 

Sectional drawing - Gate valve 

8

5.3.13 

Gate valves (class 3100, 3600) 

9

5.3.14 

Sectional drawing - Forged Globe &

 

Check valves (class 4500) 

9

5.3.15 

Forged, Globe and Check valves (class 4500)  9

6 Installation 

9

6.1 

General  

9

6.2 

Installation position 

10

6.2.1 

Gate valves 

10

6.2.2 

Globe valves 

10

6.2.3 

Check valves 

10

6.3 

Pressure seal design 

10

6.4 

Welding instructions / installation of pipe 

10

6.5 

Actuated valves 

10

6.6 

Body safety arrangement 

10

7 

Commissioning / Decommissioning

 13

7.1 

Commissioning 

13

7.1.1 

General 

13

7.1.2 Operation 

13

7.1.3 

Functional Check 

13

7.1.4 

Actuated valves 

13

7.2 Decommissioning 

13

8 

Maintenance / Repair

 13

8.1 

Safety Instructions 

13

8.1.1 

Dismantling of valves 

13

8.1.2 

Removing Actuators 

14

8.2 Maintenance 

14

9 Troubleshooting

 14

9.1 

General 

14

9.2 

Faults & Remedies 

14

10 

Valve weights 

15-18

Annexure I - Do’s & Don’ts 

19 - 20

Annexure II - Environment Protection

 21

- Product Disposal after useful life.

 

Summary of Contents for SICCA GLS Series

Page 1: ...1500 2500 3100 3600 6 5 3 9 Check valves class 150 300 600 6 5 3 10 Forged Gate Globe Check valves 7 5 3 11 Forged Gate Globe Check valves 7 class 800 1500 2500 4500 Operating Instructions 0500 80 08 18 G3 SICCA 150 600 types GTC GLC SCC SICCA 800 4500 types GTF GLF PCF SICCA 900 3600 types GTC GLC SCC Point no Description Page no 5 3 12 Sectional drawing Gate valve 8 5 3 13 Gate valves class 3100...

Page 2: ... Co KG authorizing and monitoring notified Große Bahnstraße 31 body D 22525 Hamburg Germany Notified body identification no 0045 Certificate no 07 202 9070 Z 1228 15 D Reference standards and codes ASME B 16 34 API 598 ASTM ASME API 600 API 602 BS 1873 BS 1868 EN 12516 1 EN12516 2 Valves with a nominal pipe size below and including 1 comply with Pressure Equipment Directive 2014 68 EU Art 4 3 SOUN...

Page 3: ...es are listed in the technical documentation type series booklet of the related valve see also section 5 When returning valves to the manufacturer please refer to section 4 3 Safety This manual contains basic instructions to be complied with during operation and maintenance It is therefore vital for the fitter and the operator user to read this manual before installing commissioning the valve Also...

Page 4: ...s or accessories 3 8 Inadmissible modes of operation Operational safety and reliability of the valve supplied is only warranted for its designated use as defined in section 1 General of the operating instructions The limits stated in the technical documentation must not be exceeded under any circumstances Class PN 1 1 1 2 2 3 4 5 6 8 25 32 40 50 65 80 100 125 150 200 150 10 16 300 25 40 5 2 Design...

Page 5: ... stem 200 and the actuating unit Stem seal area The gland packing 461 which seals the stem 200 is tightened by gland bolts 900 and nuts 920 2 on the gland flange 452 The bonnet 166 is equipped with a back seat bushing 450 which seals the valve while stem is in upmost position Flow seal area The hard faced seat rings 515 are welded into the body 100 The seal faces of the flexible wedge 361 are hard...

Page 6: ...ls the stem 200 is tightened by gland bolts 900 and nuts 920 2 on the gland flange 452 The bonnet 166 is equipped with a back seat bushing 450 which seals the valve while stem is in upmost position Flow seal area The hard faced seat ring 515 is welded into the body 100 The seat face of the flat disc is hard faced Bonnet seal area Body 100 and bonnet 166 are connected to each other by studs 902 and...

Page 7: ...s of a nut 920 2 and a cotter pin 933 The disc carrier is mounted to the body by means of a hinge pin 563 Bonnet seal area The valve is equipped with a pressure seal bonnet The bonnet 139 is pressed against the gasket 411 by the pressure in the valve body 100 The gasket is supported by the spacer ring 500 and the segment thrust ring 501 which is seated in a groove on the body 100 The studs 902 1 a...

Page 8: ...6 1 02 EN PCF 1 4 2 800 4500 7237 1 02 EN 165 165 100 Body 160 Cover 165 Bonnet 200 Stem 350 Disc GLF 351 Disc PCF 360 Wedge 411 SW Gasket 452 Gland Flange 456 Gland Bush 457 Packing ring Part no Name 461 Gland Packing 515 Seat Ring 544 Stem Nut 901 Hex Bolt 902 Stud 920 Hex Nut 921 Hand Wheel Nut 931 Washer 950 Spring 961 Hand wheel Part no Name Flow seal area The hard faced seat rings of gate va...

Page 9: ...the stem 200 is tightened by the studs 902 and nuts 920 on the gland flange 452 The bonnet 139 is equipped with an integral hard faced back seat which seals the valve while stem is in upmost position Flow seal area The seat rings 515 are seal welded into the body 100 The wedge unit consists of two hard faced discs 550 which can pivot on the disc holder 367 The discs are supported by replaceable th...

Page 10: ... stem by T head joint The disc of check valves is spring loaded Bonnet seal area The bonnet is threaded and seal welded to the body ATTENTION ATTENTION 6 Installation 6 1 General To avoid leakage deformation or rupture of the body the piping should be laid out in such a way that no thrust or bending forces act on the valve bodies 100 when they are installed and operational Only remove the covers f...

Page 11: ... with pressure seal bonnet 166 of fig GTC 900 2500 Pr seal bonnet 139 of fig GTC 3100 3600 where the medium trapped in the closed valve can heat up the user must check whether a connection from the middle of the body to the upstream side of the gate ATTENTION valve flow in only one direction or a body safety device flow in either direction should be provided If a swing check valve and a gate valve...

Page 12: ...l not exceed that allowed by this standard for attained temperature In the view of above KSB has standardized pressure relief arrangement by way of drilled hole on the upstream side disc in the absence of customer specification However this makes the Valve Uni Directional The potential pressure rise depends on the temperature and the degree to which the body is filled and may rapidly reach unallow...

Page 13: ...SICCA 12 Note K side B side indicated above are with respect to as cast KSB mark on the valve body ...

Page 14: ...e limited Electric actuators should be wired as follows Always use suitable spare parts and tools even in emergencies because otherwise correct operation of the valves can not be assured ATTENTION Valve type Open Close GTC 150 600 Limit Torque1 GTC 900 3600 Limit Limit2 GLC 150 2500 Limit Torque GTF GLF 1500 2500 4500 Limit Torque 1 Motor trips by torque switch followed by limit switch 2 Motor tri...

Page 15: ...nging of the packing rings timely replacing of the cover gasket 411 The safety instructions in sections 3 8 1 and the notes in section 9 must be observed 9 Troubleshooting 9 1 General All repair and service work must be carried out by qualified personnel using suitable tools and genuine spare parts The safety instructions in sections 3 and 8 must be observed 9 2 Faults Remedies Fault Leakage at th...

Page 16: ...00 105 85 75 65 80 60 600 6 150 70 65 120 90 80 65 300 135 110 135 120 120 100 600 210 170 215 165 160 130 8 150 125 115 145 130 125 105 300 235 185 305 260 265 225 600 400 330 540 500 310 235 10 150 200 180 260 240 220 190 300 335 280 375 315 280 235 600 600 520 790 720 490 440 12 150 280 245 345 300 300 470 390 390 350 600 820 660 640 575 14 150 425 405 440 415 300 685 575 680 620 600 16 150 550...

Page 17: ...5 185 65 2500 170 235 95 6 900 175 110 230 90 1500 250 140 380 130 2500 395 170 485 180 3100 405 265 270 3600 610 435 350 8 900 275 170 380 145 1500 380 225 210 2500 580 385 300 3100 755 430 475 3600 1055 650 605 10 900 460 285 245 1500 665 415 365 2500 990 660 540 3100 1090 815 790 3600 1500 1115 940 12 900 730 470 380 1500 1005 730 570 2500 1510 1090 850 3100 1820 1140 1330 3600 2410 1575 1610 1...

Page 18: ... 2850 2035 3100 4075 3190 3000 3600 5310 4055 3745 20 1500 3340 2665 1895 2500 4900 3875 2650 3100 5290 4155 3815 3600 7100 5420 4950 22 3100 6870 5385 4885 3600 9120 7230 6140 24 1500 3625 2940 2500 5505 4170 3100 8630 6980 6025 3600 11385 9275 7745 26 3100 10475 8755 7475 3600 14100 11575 9940 28 3100 13000 10625 8885 3600 17195 14325 11380 SICCA 900 3600 Approx in kg 17 ...

Page 19: ... 3 4 150 4 5 4 3 5 300 4 5 4 3 5 600 5 4 5 4 5 800 3 2 2 1500 4 5 2 2500 5 5 2 4500 NA 12 5 1 150 5 3 5 5 4 5 300 5 6 6 4 5 600 8 3 8 5 7 5 800 3 3 2 1500 6 6 3 2500 10 7 3 4500 NA 17 8 1 1 2 150 10 3 10 5 9 300 10 9 11 9 5 600 14 5 14 5 13 800 7 7 5 1500 11 12 8 2500 14 13 7 4500 NA 29 15 2 150 15 14 5 300 15 8 600 21 4 800 10 11 9 1500 14 15 10 2500 20 16 10 4500 NA 41 20 SICCA 150 4500 F Approx...

Page 20: ... bolts crosswise evenly in a clock wise direction 15 After attaining the full operating pressure and temperature check and if necessary tighten the gland nut Body bonnet nuts 16 When a gate valve is fully opened screw it down 1 4 turn to prevent sticking 17 During storage position the valve such that the stem is upright 18 For globe valve follow the instructions carefully for direction of installa...

Page 21: ...SICCA 20 ...

Page 22: ...ct materials are recyclable Our customers are instructed with environment friendly methods of disposing used components of valves at the end of their useful life as indicated in the table below 21 Sr Product Ingredients Disposal Methods 1 Valves Non ferrous parts a Al bronze Stem nut Plastic Parts a End Covers To be disposed through authorized re processor Valve actuator motors only for Acutator o...

Page 23: ...SICCA ...

Page 24: ...Operating Instructions SICCA KSB SE Co KGaA Bahnhofplatz 1 91257 Pegnitz Germany Tel 49 9241 71 0 www ksb com ...

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