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Control Unit

MSE/MSD

Installation/Operating Manual

Summary of Contents for MSD 60.1

Page 1: ...Control Unit MSE MSD Installation Operating Manual ...

Page 2: ...nts provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB SE Co KGaA Frankenthal 19 12 2017 ...

Page 3: ...nsport 7 3 3 Storage 7 3 4 Disposal 8 4 Description 9 4 1 General description 9 4 2 Designation 9 4 3 Name plate 9 4 4 Design details 9 4 5 Technical data 10 5 Installation at Site 11 5 1 Safety regulations 11 5 2 Checks to be carried out prior to installation 11 5 3 Installing the control unit 11 5 4 Electrical connection 11 6 Commissioning Start up Shutdown 13 6 1 Prerequisites for commissioning...

Page 4: ...trained and qualified specialist technical personnel 1 3 Other applicable documents Table 1 Overview of other applicable documents Document Contents Operating manual Description of the proper and safe use of the pump in all phases of operation Wiring diagram Description of the electrical connections Supplementary operating manual1 Description of the proper and safe use of supplementary product com...

Page 5: ...ine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This operating manual contains general installation operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property The safety information in all sections of this manual must be com...

Page 6: ... personnel 2 5 Consequences and risks caused by non compliance with this manual Non compliance with this operating manual will lead to forfeiture of warranty cover and of any and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and chemical effects and explosions Failure of important product func...

Page 7: ...pt unpack the control unit and check for in transit damage 2 Report any in transit damage to the manufacturer immediately 3 Dispose of packaging material in accordance with local regulations 3 3 Storage If the ambient conditions for storage are met the function of the control unit is safeguarded even after a prolonged period of storage CAUTION Damage during storage by humidity dirt or vermin Corro...

Page 8: ... 20 MSE MSD 3 4 Disposal NOTE Due to certain components it contains the device is classified as special waste and meets RoHs 2011 65 EC requirements Once decommissioned the device must be properly disposed of in accordance with local regulations ...

Page 9: ...0 1 3 N PE AC 400 V 50 Hz 3 7 5 5 A BD 700 892 1 N AC 230 V 50 Hz IP 54 2016w27 ZNI 1448xa Made in Germany 19070117 Johann Klein Straße 9 Deutschland 67227 Frankenthal KSB SE Co KGaA Fig 1 Name plate example 1 Type series 2 Rated voltage 3 Control voltage 4 Rated current 5 Circuit diagram number 6 Year week of construction 7 Enclosure 4 4 Design details Design Control unit Level dependent control ...

Page 10: ...age MSE 1 N PE AC 230 V 50 Hz MSD 3 N PE AC 230 400 V 50 Hz Setting range up to MSE 1 2 A 1 8 A 2 6 A 3 7 A 5 5 A 8 0 A 11 5 A MSD 0 16 A 0 23 A 0 36 A 0 54 A 1 2 A 1 8 A 2 6 A 3 7 A 5 5 A 8 0 A 11 5 A Rated insulation voltage AC 690 V Enclosure IP54 Mains type TN C S mains Dimensions HxWxD mm 170 100 85 Weight kg 1 ...

Page 11: ... Flood proof Installation in potentially explosive atmospheres is not permitted Ambient conditions The ambient conditions specified in the following table must be observed Table 8 Ambient conditions Characteristic Value Temperature during operation 10 C to 50 C Relative humidity Non condensing Installation altitude Max 1 000 m above MSL 5 3 Installing the control unit The control unit must be hand...

Page 12: ...h to the rated current 5 For three phase motors connect the power cable available on site so as to ensure a clockwise rotating field 6 For single phase AC motors ensure that phase and neutral are connected correctly CAUTION Technical pump data not taken into account Damage to the control unit Connect only pumps with technical data particularly rated current that matches this control unit Observe t...

Page 13: ...which the float switch cable is fastened to the discharge line handle or other suitable points Set the free cable length of the float switch The free cable length of the float switch should not be shorter than 10 cm measured from the antikink bush in order to ensure correct switching even with a cold stiff cable The pump is started at an upward slant of the float housing of approx 30 and stopped a...

Page 14: ...Operate the pump in manual mode only if the water level is above the start up level 6 3 Shutdown DANGER Unintentional contact with live parts Danger of death from electric shock De energise the mains connection Take steps to ensure that the mains connection cannot be re energised unintentionally Set manual 0 automatic selector switch to 0 Before opening the control cabinet and the motor terminal b...

Page 15: ...7 Maintenance 15 of 20 MSE MSD 7 Maintenance Check the proper functioning of the control unit once per year ...

Page 16: ...nnect bridge supplied 1 X 1 to 1 and 2 Liquid level below start up level No voltage in control unit power cable Check power supply Motor protection relay set to 0 Set to I Thermal circuit breakers not connected or not provided Connect if not provided connect bridge supplied 1 X 1 to 1 and 2 Unit has been tripped by thermal circuit breaker Pump will re start after cooling down If unit is repeatedly...

Page 17: ...9 Wiring diagrams 17 of 20 MSE MSD 9 Wiring diagrams To connect the pump and float switch refer to the enclosed circuit diagrams ...

Page 18: ...isions of the following Directives as amended from time to time Electromagnetic Compatibility Directive 2014 30 EU Low voltage Directive 2014 35 EU The manufacturer also declares that the following harmonised international standards have been applied EN 60204 1 EN 61000 6 2 EN 61000 6 3 The EU Declaration of Conformity was issued in on Frankenthal 01 02 2018 Joachim Schullerer Head of Product Deve...

Page 19: ...x 19 of 20 MSE MSD Index C Commissioning start up 13 D Design 9 Disposal 8 F Faults Causes and remedies 16 N Name plate 9 O Other applicable documents 4 S Safety 5 Safety awareness 6 Storage 7 T Transport 7 ...

Page 20: ...KSB SE Co KGaA Johann Klein Straße 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 2315 81 02 EN ...

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