KSB Ixo-Pro Installation & Operating Manual Download Page 1 | Manualshive

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Submersible Borehole Pump with

Integrated Pressure Switch

Ixo-Pro

Installation/Operating Manual

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Summary of Contents for Ixo-Pro

Page 1: ...Submersible Borehole Pump with Integrated Pressure Switch Ixo Pro Installation Operating Manual ...

Page 2: ...nts provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer s express written consent Subject to technical modification without prior notice KSB SE Co KGaA Frankenthal 09 02 2018 ...

Page 3: ... Storage preservation 9 3 4 Return to supplier 10 3 5 Disposal 10 4 Description 11 4 1 General description 11 4 2 Designation 11 4 3 Name plate 11 4 4 Design details 11 4 5 Configuration and function 13 4 6 Scope of supply 13 4 7 Dimensions 14 5 Installation at Site 15 5 1 Installing the pump set 15 5 2 Connecting the piping 16 5 3 Electrical connection 17 6 Commissioning Start up Shutdown 18 6 1 ...

Page 4: ...t the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Close coupled design Motor directly fitted to the pump via a flange or a drive lantern Pump Machine without drive additional components or accessories Pump set Complete pump set consisting of pump drive additional components and accessories ...

Page 5: ...diately contact your nearest KSB service centre to maintain the right to claim under warranty 1 2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel ð Section 2 4 Page 7 1 3 Symbols Table 1 Symbols used in this manual Symbol Description Conditions which need to be fulfilled before proceeding with the step by step instructions Saf...

Page 6: ...lt in death or serious injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions 2 2 General This manual contains general installation...

Page 7: ...anual refers to The responsibilities competence and supervision of all personnel involved in transport installation operation maintenance and inspection must be clearly defined by the operator Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel If required the operator can commission the manufacturer supplier to train t...

Page 8: ...s authorised by the manufacturer The use of other parts components can invalidate any liability of the manufacturer for resulting damage The operator ensures that maintenance inspection and installation is performed by authorised qualified specialist personnel who are thoroughly familiar with the manual Only carry out work on the pump set during standstill of the pump Only perform work on the pump...

Page 9: ...ersonal protective equipment Use lifting equipment which is suitable for the weight of the pump set Make sure that the power cable is not kinked or damaged during transport 3 3 Storage preservation If commissioning is to take place some time after delivery we recommend that the following measures be taken WARNING Pump set tilting or rolling off Risk of personal injury Always secure vertically posi...

Page 10: ...ination measures taken ð Section 11 Page 26 NOTE If required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WARNING Fluids consumables and supplies which are hot and or pose a health hazard Hazard to persons and the environment Collect and properly dispose of flushing fluid and any residues of the fluid h...

Page 11: ...300168 IXO PRO 4 230 50 014655 ESP Q l min 09 60 H m 41 2 9 7 230 V 1 50HZ 12uF 450V 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 16 17 18 19 Fig 1 Name plate 1 Type series number of stages 2 Material number 3 Minimum head 4 Maximum head 5 Series code 6 Maximum fluid temperature 7 Maximum immersion depth 8 Power input P1 9 Weight 10 Thermal class 11 Mode of operation 12 Power output P2 13 Nominal current 1...

Page 12: ...r 230 V 50 Hz Thermal class F IP68 enclosure Continuous duty Integrated capacitor Electronic dry running protection with 4 consecutive start up attempts Thermal overload protection Motor connection cable 15 m H07 RNF and plug Bearings Ball bearing Grease packed bearings sealed for life Shaft seal Double shaft seal with oil reservoir fitted in between ...

Page 13: ...mpellers In the flow passage of the diffusers 4 and the pump casing 2 the kinetic energy of the fluid is converted into pressure energy The fluid is pumped to the discharge side where it leaves the pump At the rear side of the impeller the motor shaft 8 enters the casing via the bearing cover The shaft passage is sealed by a double mechanical seal 5 The shaft is supported by rolling element bearin...

Page 14: ...4 Description 14 of 28 Ixo Pro 4 7 Dimensions A B C Fig 3 Dimensions Table 4 Dimensions mm Size Dimensions Thread A B C 4 493 126 Rp 1 6 560 126 Rp 1 ...

Page 15: ...e line Observe the following when selecting a place of installation Never install the pump set directly on the floor of the tank rainwater storage tank Never install the pump set too close to the inner walls of the tank rainwater storage tank Observe the installation height see table maximum installation height x X Fig 4 Installation information Table 5 Maximum installation height x Size x m 4 20 ...

Page 16: ...ing the entire installation procedure Dimension any securing devices supporting clamps supports etc so that they can carry all weights during the installation CAUTION Unsuitable pipeline Faulty operation of the pump If using plastic pipelines make sure they are designed to withstand the pump pressure Do not kink the plastic pipeline CAUTION Incorrect installation Pressure surges Damage to the mate...

Page 17: ...n to the mains Damage to the mains network short circuit Observe the technical specifications of the local energy supply companies DANGER Connection of damaged power cables Danger of death from electric shock Check the power cables for damage before connecting them Never connect damaged power cables Replace damaged power cables ü Check the available mains voltage against the data on the name plate...

Page 18: ...p stops The start up pressure equals 2 or 3 bar depending on the pump size If the water consumption exceeds 1 4 l min the pump remains in operation 1s 60s I O 5 s 15 s 1 4 2 3 Fig 5 Timing of start up attempts 1 2 3 4 Start up attempts Start up attempts When the electronic circuit recognises that the fluid handled is not available the pump set stops The pump set will carry out 4 start up attempts ...

Page 19: ...rticle size 2 mm Maximum number of start ups hour 30 6 4 Taking the pump set out of service If the pump set is not in service for a prolonged period of time taking the following measures is recommended 1 Remove the pump set from the tank rainwater storage tank 2 Drain the pipelines and the pump set 3 Store the pump set properly ð Section 3 3 Page 9 ...

Page 20: ...7 Servicing Maintenance 20 of 28 Ixo Pro 7 Servicing Maintenance 7 1 Maintenance inspection The pump set is maintenance free ...

Page 21: ... the indicated characteristic curve Table 7 Trouble shooting A B C D Possible causes Remedy No power supply Check fuses and other protective devices Fluid level has sunk Make sure that the pump is submerged in the fluid handled Voltage error Make sure that the voltage matches the voltage indicated on the name plate Maximum installation height exceeded Observe the operating limits Protection agains...

Page 22: ...o 9 Related Documents 9 1 General assembly drawing Fig 6 Sectional drawing 1 Suction casing 2 Pump casing 3 Rotor 4 Diffuser 5 Double mechanical seal 6 Rolling element bearing 7 Stator 8 Motor shaft 9 Rolling element bearing 10 Capacitor ...

Page 23: ...9 Related Documents 23 of 28 Ixo Pro 9 2 Exploded view Fig 7 Exploded view ...

Page 24: ...9 Related Documents 24 of 28 Ixo Pro ...

Page 25: ... Compatibility Directive 2014 30 EU The manufacturer also declares that the following harmonised international standards have been applied ISO 12100 EN 809 EN 60034 1 EN 60034 5 A1 EN 60335 1 A1 EN 60335 2 41 Person authorised to compile the technical file Christian Appel Head of Product Management Well and Ring section Pumps KSB SE Co KGaA Johann Klein Straße 9 67227 Frankenthal Germany The EU De...

Page 26: ...plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bracket or adapter have also been cleaned For canned motor pumps the rotor and plain bearing have been removed from the pump for cleaning In cases of leakage at the stator can the stator space has been examined for fluid lea...

Page 27: ...tion and function 13 22 D Design 11 Designation 11 Disposal 10 Drive 12 F Faults Causes and remedies 21 Fields of application 7 I Intended use 7 K Key to safety symbols markings 6 N Name plate 11 R Return to supplier 10 S Safety 6 Safety awareness 7 Shaft seal 12 T Transport 9 W Warnings 6 ...

Page 28: ...KSB S A S 128 rue Carnot 59320 Sequedin France B P 60095 59482 Haubourdin Cedex France Tél 33 3 2022 7000 Fax 33 3 2022 7099 www ksb com 2150 8 03 EN ...

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