KSB Hya-Solo D Installation & Operating Manual Download

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Pressure Booster System

Hya-Solo D

From Series 2021w39

Installation/Operating Manual

Summary of Contents for Hya-Solo D

Page 1: ...Pressure Booster System Hya Solo D From Series 2021w39 Installation Operating Manual...

Page 2: ...ents provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufact...

Page 3: ...on 14 4 2 Product information as per Regulation No 1907 2006 REACH 14 4 3 Designation 14 4 4 Name plate 14 4 5 Design details 15 4 6 Configuration and function 16 4 7 Noise characteristics 17 4 8 Scop...

Page 4: ...check run 30 7 3 Functions 30 7 3 1 Dry running protection 30 8 Servicing Maintenance 31 8 1 General information safety regulations 31 8 2 Inspection contract 31 8 3 Servicing Inspection 32 8 3 1 Sup...

Page 5: ...e manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection...

Page 6: ...machinery To install partly completed machinery supplied by KSB refer to the sub sections under Servicing Maintenance 1 3 Target group This operating manual is aimed at the target group of trained and...

Page 7: ...t in damage to the machine and its functions Explosion protection This symbol identifies information about avoiding explosions in potentially explosive atmospheres in accordance with EU Directive 2014...

Page 8: ...documents Only operate pressure booster systems which are in perfect technical condition Do not operate partially assembled pressure booster systems The pressure booster system must only handle the fl...

Page 9: ...r regulations issued by the local energy supply companies If stopping the pump does not increase potential risk fit an emergency stop control device in the immediate vicinity of the pump set during pu...

Page 10: ...of operation Always observe the limits stated in the product literature The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equip...

Page 11: ...llet truck To transport the pressure booster system suspend it from the lifting tackle as illustrated Attach the pressure booster system to crane lifting tackle as shown or use a forklift or pallet tr...

Page 12: ...t condition Value Relative humidity 50 maximum Ambient temperature 0 C to 40 C Frost free Well ventilated 3 4 Return to supplier 1 Drain the pressure booster system as per operating instructions 2 Alw...

Page 13: ...e pressure booster system Collect greases and other lubricants during dismantling 2 Separate and sort the pump materials e g by Metals Plastics Electronic waste Greases and other lubricants 3 Dispose...

Page 14: ...Vorpre druck 3 1 bar Betriebsspannung Frequenz 400V 50 HZ Hz Ausschaltdruck pA 4 8 bar Inhalt Bruttovolumen 8 0 Liter Steuerspannung Frequenz 230 V 50HZ Hz m o r t s n n e n r o t o M m 3 4 3 e h h r...

Page 15: ...E3 to IEC 60034 30 220 240 V 380 420 V 380 420 V 660 720 V Enclosure IP55 Thermal class F DOL starting up to and including 4 kW Star delta starting 5 5 kW Automation Control unit for pressure controll...

Page 16: ...consumer installations in the set pressure range Function The pump set is started and stopped as a function of pressure via the electro mechanical control system If the pressure drops below the set st...

Page 17: ...charge side piping Check valve Shut off valves Discharge side direct flow membrane type accumulator Pressure switch on the discharge side Pressure gauge Vibration damping Control unit Power supply con...

Page 18: ...ne noise NOTE Do not operate the pressure booster system near living quarters and or sleeping quarters Before beginning with the installation check the following All structural work required has been...

Page 19: ...ces and solid borne noise installing expansion joints with length limiters is recommended The pressure booster system s packaging has been removed A suitable installation site has been selected that m...

Page 20: ...in accordance with the original operating manual supplied 5 4 Connecting the piping CAUTION Air pockets in suction line Pressure booster system cannot prime Lay the pipe with a continuously rising sl...

Page 21: ...e bolts crosswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to a...

Page 22: ...cordance with VDE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entr...

Page 23: ...2 L3 PE and N in accordance with the wiring diagram 2 Connect the potential equalisation conductor to the terminal on the baseplate marked with the earthing symbol 1 2 Fig 5 Connecting the potential e...

Page 24: ...sure booster system Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTION...

Page 25: ...witches to automatic 8 Switch on the master switch 9 Open the discharge side valve 10 When all pump sets have been run once loosen the vent plugs again to let any remaining air escape while the pump i...

Page 26: ...the earthing system take measurements 4 Check the mechanical connection to the water mains Re tighten the flange and pipe unions 5 Prime and vent the pressure booster system from the inlet side 6 Chec...

Page 27: ...ature 6 2 1 Frequency of starts To prevent high temperature increases in the motor and excessive loads on the pump motor seals and bearings the frequency of starts shall not exceed the following numbe...

Page 28: ...ater Cooling water 6 2 4 2 Fluid temperature Table 10 Temperature limits of the fluid handled Permissible fluid temperature Value Maximum 70 C Minimum 0 C 6 2 5 Minimum flow rate Table 11 Minimum flow...

Page 29: ...0 automatic selector switch to 0 6 3 2 Measures to be taken for shutdown 1 Fig 6 Venting and draining the accumulator 1 Vent plug The pressure booster system has been switched off 1 Open vent plug 1...

Page 30: ...set to overheat A manual automatic selector switch is provided at the switchgear and controlgear assembly When the switch is set to manual the pump set is operated on the power supply network independ...

Page 31: ...rviced pressure booster system Function of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with spec...

Page 32: ...ations on the name plate Compare the pre charge pressure of the accumulator with the recommended data Section 8 4 Page 33 Check the rolling element bearings for running noises Vibrations noise and an...

Page 33: ...9 4 5 bar With a start up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure o...

Page 34: ...essure too high G Leakage at mechanical seal H Motor pump overheated I Motor protection switch triggered Yellow indicator lamp is on J Pump does not stop K Pump starts too often more than 30 starts pe...

Page 35: ...tripped is set incorrectly and or pump is blocked Compare setting against name plate data Set delay too short Check setting Power supply interrupted Check power cable Remedy defect Check fuse Main fus...

Page 36: ...Movitec 2 4 6 10 15 Part No Description Ident No 591 Accumulator 01 079 764 655 Pump 691 Pressure gauge discharge side 00 401 413 742 Lift check valve 1 Movitec 2 4 01 149 253 742 Lift check valve 1...

Page 37: ...691 Pressure gauge discharge side 00 401 413 743 2 Ball valve make Reflex 01 079 765 746 Butterfly valve DN 65 Movitec 25 40 982 350 746 Butterfly valve DN 80 Movitec 40 40 982 351 746 Butterfly valve...

Page 38: ...r also declares that the following harmonised international standards2 have been applied ISO 12100 EN 809 Applied national technical standards and specifications in particular DIN 1988 500 Person auth...

Page 39: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Page 40: ...fer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator ppr...

Page 41: ...34 Frequency of starts 27 I Installation 15 Installation at site 18 Intended use 8 K Key to safety symbols markings 7 L LED display 30 List of spare parts 36 37 M Maintenance work 32 N Name plate 14 O...

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Page 44: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1951 831 06 EN 01201915...

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