KSB Delta Solo SVP Installation & Operating Manual Download Page 1

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Pressure Booster System

KSB Delta Solo

KSB Delta Solo SVP

Installation/Operating Manual

Summary of Contents for Delta Solo SVP

Page 1: ...Pressure Booster System KSB Delta Solo KSB Delta Solo SVP Installation Operating Manual...

Page 2: ...provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacturer...

Page 3: ...mmunity requirements 11 3 Transport Temporary Storage Disposal 12 3 1 Checking the condition upon delivery 12 3 2 Transport 12 3 3 Storage preservation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 D...

Page 4: ...cing Maintenance 36 8 1 General information Safety regulations 36 8 1 1 Inspection contract 37 8 2 Servicing Inspection 37 8 2 1 Supervision of operation 37 8 2 2 Maintenance schedule 37 8 2 3 Setting...

Page 5: ...ertificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health...

Page 6: ...e software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to t...

Page 7: ...y CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbo...

Page 8: ...he operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits desc...

Page 9: ...following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substances...

Page 10: ...perator bears all responsibility for the final EMC properties of the equipment plant or installation A prerequisite or requirement for complying with the relevant standards or the limit values and ins...

Page 11: ...devices with a phase current of between 16 A and 75 A and professional devices from 1 kW up to a phase current of 16 A 2 9 3 Interference immunity requirements In general the interference immunity req...

Page 12: ...cted and is on hand 1 Remove the packaging Remove the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach...

Page 13: ...ated with anhydrous inert gas to ensure drying 4 Always complete and enclose a certificate of decontamination when returning the pressure booster system Section 12 Page 57 Always indicate any safety a...

Page 14: ...nt marked with the adjacent symbol must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic...

Page 15: ...stem and KSB SuPremE motor 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphen a d Rijn NL Imax www ksb com KSB B V Made in NL KSB Delta Solo 1 1508 SVP 12345678 33A 50Hz 3x400V PT 06 2018 1...

Page 16: ...n Drive Electric motor Efficiency class IE4 IE5 to IEC TS 60034 30 2 2016 IP54 enclosure Automation Frequency inverter Control panel display keys LEDs service interface Control unit IP54 enclosure Fau...

Page 17: ...y can be connected at the corresponding contacts During commissioning and after every power failure the pressure booster system fills the piping system slowly to prevent any damage to the piping by su...

Page 18: ...a Solo 1983 844 02 EN 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor 1 2 Fig 3 PE connection 1 Earthing terminal...

Page 19: ...as accessories NOTE Do not install pressure booster systems next to sleeping or living quarters NOTE The installation room must provide for suitable drainage Before beginning with the installation ch...

Page 20: ...ure booster system Damage to the pump sets Clean the accumulator before filling it The original operating manual of the pressure booster system is on hand 1 Mechanically and electrically connect the a...

Page 21: ...if necessary NOTE A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pressure and...

Page 22: ...ng water reservoir water tank 1 Remove the wire jumper between DI1 B4 and 24 V B3 Connect an external dry running protection device e g a float switch in its place When this connection type is used th...

Page 23: ...ed or directly in the equipment itself The associated lightning protection concept must be provided by the operator or by a suitable provider commissioned by the operator Surge protective devices can...

Page 24: ...A pressure reducer must be installed if the inlet pressure fluctuation is too high for the pressure booster system to operate as intended or if the total pressure inlet pressure and shut off head exce...

Page 25: ...competent authorities must be informed in due time prior to commissioning test running the system 6 1 2 Dry running protection Pressure booster systems are fitted with a dry running protection device...

Page 26: ...inlet side shut off element and prime the pressure booster system until the fluid to be handled escapes through all vent holes 5 Close and slightly tighten the pump vent plugs 6 Switch on all motor pr...

Page 27: ...o the terminals inside the control unit 9 Check the start and stop pressure re adjust if necessary 10 Test the proper function of the lack of water and dry running protection equipment If not fitted m...

Page 28: ...LED traffic light function The traffic light function provides information about the system s operating status 3 Display Displays information on frequency inverter operation 4 Operating keys Toggling...

Page 29: ...sis S2 x x x Settings S3 x x x and Information S4 x x x The wrench icon shows that you have logged in as a customer AUTO bar Parameter number example Setpoint Closed loop Control Parameter number exam...

Page 30: ...mode Manual mode must be restarted Table 13 Assignment of keys for manual mode Key Function MAN MAN operating key When switching the operating mode from AUTO to MAN the current operating speed is used...

Page 31: ...O Hz AUTO 1 min AUTO kW AUTO A Hz ESC OK ESC OK ESC OK ESC OK 1 2 4 3 5 8 7 6 Fig 8 Selecting and displaying operating values on the main screen 1 Parameter number for speed 1 2 1 1 2 Current speed rp...

Page 32: ...sis NOTE If the motor standstill heater has been switched on the display alternates between the measured value and the letter H 7 1 3 Settings menu NOTE The standard control panel is designed to be us...

Page 33: ...dongle NOTE If no keys are pressed for five minutes the system will automatically return to the Standard access level The password can be changed after entering the factory default password Table 16 P...

Page 34: ...es If the alert occurs repeatedly within a specific time window automatic acknowledgement is suspended As soon as the alarm condition of a pending alert no longer exists the time interval is started W...

Page 35: ...PC notebook to be connected via a special cable USB optical The following action can be taken Configuring and parameterising the frequency inverter with the service software Software update Saving and...

Page 36: ...devices lifting equipment and lifting tackle to move heavy assemblies or components WARNING Unintentional start up of pressure booster system Risk of injury by moving parts Make sure the pressure boos...

Page 37: ...ver operate the pump set without liquid fill Never close the shut off element in the suction line and or supply line during pump operation CAUTION Impermissibly high temperature of fluid handled Damag...

Page 38: ...p must be lower than the set start up pressure pE of the pressure booster system The best storage volumes are achieved with the following settings mean value Value 0 9 at start up pressure 3 bar Valu...

Page 39: ...ntional start up Comply with the local regulations 2 Close the shut off valve of the pump 3 Place a suitable container under the drain connection 4 Open the drain connections To do so observe the pump...

Page 40: ...k valve into the body Apply lubricant to new O rings See table below Fig 14 Mounting the body 11 Mount the body of the non return valve Fig 15 Loosening the screwed connection of the body parts 12 Use...

Page 41: ...heck for any leakage Table 21 Spare parts for servicing non return valves per pump Material number Description Non return valve O rings O ring lubricant non water soluble 71630405 ER non return valve...

Page 42: ...tically after acknowledgement reset or when the cause of the malfunction or fault has been eliminated The operator ensures that trouble shooting is performed by authorised qualified specialist personn...

Page 43: ...e pump blocked Check replace control cable connections Remove the pump blockage manually Temperature of power electronics or motor winding too high Reduce the ambient temperature by improving ventilat...

Page 44: ...ed KSB SuPremE motor data could not be determined Self acknowledging E19 No motor data available The motor data is not set Self acknowledging E20 AMA fault The extended motor data could not be determi...

Page 45: ...ith current Check swing check valve Motor voltage output is too low at nominal load 380 V at nominal load Check line input voltage enter motor current at 380 V mains voltage fit larger sized motor Hea...

Page 46: ...s wired incorrectly interruption short circuit Re wire properly Sensor connected incorrectly actual value failure Connect sensor correctly No main pump recognised in system Define role in multiple pum...

Page 47: ...knowledging E75 Limited stop ramp Set stop ramp time exceeded Self acknowledging E76 24 V overload Internal 24 V power supply unit overloaded Self acknowledging E77 PumpMeter communication Incorrect P...

Page 48: ...sumers Control terminal wiring errors DigIn AnIn Re wire properly Dynamic overload protection Incorrect motor data set Match motor data to motor used Wrong direction of rotation of the pump Adjust the...

Page 49: ...pped by the stop ramp but coasts to a standstill The amount of time this process takes depends on the mass moment of inertia of the system The drive remains disabled during coasting Self acknowledging...

Page 50: ...gauge 591 Accumulator 742 01 02 Lift check valve 595 Anti vibration pad 743 90 Ball valve 655 Pump The individual parts of the pump set are shown in the product literature of the pump set 10 2 Alerts...

Page 51: ...Self acknowledging A20 AMA fault The extended motor data could not be determined Self acknowledging A98 HMI hardware test not passed Control panel defective Non self acknowledging A99 IO hardware test...

Page 52: ...y to permissible range Frequency inverter power motor power and or output current motor current Wrong device ordered mount larger frequency inverter Frequency inverter mounted incorrectly External fan...

Page 53: ...pump valves 10 3 Warnings Table 31 Warnings Message number Message Description Behaviour A30 W30 External message External message present Self acknowledging configurable W50 Dynamic overload protecti...

Page 54: ...direction of rotation of the pump Adjust the direction of rotation of the motor via the phase sequence Hydraulic overload Reduce the hydraulic load Pump blocked mechanically runs sluggishly Check pump...

Page 55: ...ent is active In the event of a stop via the DI EN digital input the drive is not stopped via the stop ramp but coasts to standstill The amount of time this process takes depends on the mass moment of...

Page 56: ...ction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonised i...

Page 57: ...er bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Page 58: ...refer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator p...

Page 59: ...ts Causes and remedies 43 I Information message 55 Installation 16 Installation at site 19 Intended use 8 Interference emissions 10 K Key to safety symbols markings 7 L LED display 35 M Main screen 28...

Page 60: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 844 02 EN...

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KSB Delta Solo SVP, Installation & Operating Manual

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