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KSB Delta Macro F, Installation & Operating Manual

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KSB Delta Macro F Installation & Operating Manual Download Page 53

10 Related Documents

53 of 92

KSB Delta Macro

1983.843/04-EN

10 Related Documents

10.1 General drawings with list of components

10.1.1 KSB Delta Macro F/VC/SVP with Movitec 2B, 4B, 6B, 10B, 15C

412

743

742.01

742.02

79-2

691

743.90

743.90

591

655

79-1

595

Fig. 21: 

KSB Delta Macro F/VC/SVP with Movitec 2B, 4B, 6B, 10B, 15C

Table 23: 

List of components

Part No.

Description

Part No.

Description

79-1

Automatic control unit

655

Pump

79-2

Measuring transducer

691

Pressure gauge

412

O-ring

742.01/.02

Lift check valve

591

Accumulator

743

Ball/plug valve

595

Anti-vibration pad

743.90

Ball valve

The individual parts of the pump set are shown in the product literature of the pump
set.

Summary of Contents for Delta Macro F

Page 1: ...Pressure Booster System KSB Delta Macro KSB Delta Macro F KSB Delta Macro VC KSB Delta Macro SVP Installation Operating Manual...

Page 2: ...s provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacture...

Page 3: ...s requirements 12 2 9 3 Interference immunity requirements 12 3 Transport Storage Disposal 13 3 1 Checking the condition upon delivery 13 3 2 Transport 13 3 3 Storage preservation 15 3 4 Return to sup...

Page 4: ...system 39 7 2 2 Bluetooth connection 40 7 2 3 Locking unlocking the screen 40 7 2 4 Operating status of the pump 40 7 2 5 Information on the system 41 7 3 Operating the device via the control panel 4...

Page 5: ...68 10 3 Messages 80 10 3 1 Messages for specific pumps 80 10 3 2 Messages for additional devices 82 10 3 3 Messages for specific functions 83 11 EU Declaration of Conformity 86 12 Certificate of Decon...

Page 6: ...een properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled Dry running protection Dry running protection devices prevent the pump...

Page 7: ...e software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to t...

Page 8: ...y CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbo...

Page 9: ...operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits descri...

Page 10: ...the following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substa...

Page 11: ...operator bears all responsibility for the final EMC properties of the equipment plant or installation A prerequisite or requirement for complying with the relevant standards or the limit values and in...

Page 12: ...devices with a phase current of between 16 A and 75 A and professional devices from 1 kW up to a phase current of 16 A 2 9 3 Interference immunity requirements In general the interference immunity re...

Page 13: ...tening points Use suitable and permitted transport equipment e g crane forklift or pallet truck To transport the pressure booster system suspend it from the lifting tackle as illustrated Transport equ...

Page 14: ...installation Example Lifting the pressure booster system and control cabinet separately If the control cabinet is too large and cannot be placed on the baseplate of the pressure booster system the pre...

Page 15: ...age preservation CAUTION Damage during storage due to frost moisture dirt UV radiation or vermin Corrosion contamination of pressure booster system Store the pressure booster system in a frost proof r...

Page 16: ...ygen the pressure booster system must also be neutralised and treated with anhydrous inert gas to ensure drying 4 Always complete and enclose a certificate of decontamination when returning the pressu...

Page 17: ...arked with the adjacent symbol must not be disposed of in household waste at the end of its service life Contact your local waste disposal partner for returns If the used electrical or electronic equi...

Page 18: ...plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphen a d Rijn NL Imax www ksb com KSB B V Made in NL KSB Delta Macro SVP 3 1508 M 48278756 56 1A 50 Hz 3x400V Pressure Transmitter 01 2018 1234567 01 12...

Page 19: ...erter per pump Installation Stationary dry installation Drive KSB Delta Macro F VC Electric motor Efficiency class IE3 to IEC 60034 30 KSB Delta Macro SVP Magnetless synchronous reluctance motor Effic...

Page 20: ...e detection This ensures equal distribution of pump operating hours KSB Delta Macro VC SVP Two to six pumps are controlled and monitored by a microprocessor control unit BoosterCommand Pro Each pump i...

Page 21: ...pe of supply Pressure booster system Two to six vertical high pressure centrifugal pumps Discharge side direct flow membrane type accumulator approved for drinking water 1 check valve and 2 shut off v...

Page 22: ...ide of pressure booster system connected to the municipal water supply suction head operation 1 C 1 2 C 3 Fig 7 Scope of supply for version M 1 Suction line included in KSB s scope of supply 2 Lift ch...

Page 23: ...Pressure booster system with break tank arranged on same level as pump suction head operation A 1 3 1 2 A Fig 9 Scope of supply version F 1 Suction line included in KSB s scope of supply 2 Lift check...

Page 24: ...4 Description 24 of 92 KSB Delta Macro 1983 843 04 EN 4 8 3 Inlet conditions version L PI PT Fig 10 L Pressure booster system with break tank arranged at a lower level suction lift operation...

Page 25: ...unning protection not included in KSB s scope of supply 4 Foot valve not included in KSB s scope of supply 4 9 Dimensions and weights For dimensions and weights refer to the outline drawing 4 10 Termi...

Page 26: ...4 Description 26 of 92 KSB Delta Macro 1983 843 04 EN 1 2 Fig 12 PE connection 1 Earthing terminal 2 Location of power connection...

Page 27: ...pressure booster system can be operated on the power supply network in accordance with the data on the name plate The place of installation is frost free The place of installation can be locked The p...

Page 28: ...lation has been selected that meets the requirements Sufficient clearance in all directions is provided for servicing work 1 Place the pressure booster system in its correct installation position 5 3...

Page 29: ...the bolts crosswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side t...

Page 30: ...ance with VDE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance...

Page 31: ...cabinet Optionally a connection is located at the manifold 1 2 Fig 14 Connecting the potential equalisation conductor 1 Earthing terminal 2 Baseplate 3 Connect the remote ON OFF input Section 5 5 3 Pa...

Page 32: ...essure booster system Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTIO...

Page 33: ...he master switch 9 Open the discharge side valve 10 When all pump sets have been run once loosen the vent plugs again to let any remaining air escape while the pump is switched off 11 Close the vent p...

Page 34: ...nected to the terminals inside the control unit 8 Compare the settings of the motor protection switches with the name plate data and re adjust if necessary 9 Check the start up pressure and the stop p...

Page 35: ...ature increases in the motor and impermissible loads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient...

Page 36: ...flow rate Table 13 Minimum flow rate per pump in manual mode Size Minimum flow rate per pump l h Movitec 2B 200 Movitec 4B 400 Movitec 6B 600 Movitec 10B 1100 Movitec 15C 1900 Movitec 25B 2800 Movite...

Page 37: ...the accumulator 1 Vent plug 2 Vent valve lever The pressure booster system has been switched off 1 Turn the ball valve lever 2 by 45 degrees 2 Open the vent plug 1 at the accumulator The pressure boo...

Page 38: ...he turn push button makes all selectable symbols flash one after the other in a specific sequence depending on the system configuration After the flashing cycle of all selectable symbols has been comp...

Page 39: ...s of the system Section 7 2 1 Page 39 2 Status of the Bluetooth connection 3 Locking unlocking the screen 4 Operating status of the pump 5 Information on the system 7 2 1 Operating status of the syste...

Page 40: ...ng Looking for Bluetooth connection The control unit has activated the wireless connection and is waiting for a request for connection Continuous Connected to the Bluetooth connection of a smartphone...

Page 41: ...he case of a VC or SVP system the pump starts running at a fixed frequency fixed speed The fixed frequency can be configured 7 2 5 Information on the system 1 2 3 4 5 6 7 Fig 19 Information on the sys...

Page 42: ...tion 1 When the screen is unlocked Display of the firmware version The complete firmware version is composed of this number and the number in position 1 7 3 Operating the device via the control panel...

Page 43: ...arge side pressure The setpoint has to be set at the discharge side sensor Section 7 2 5 Page 41 The screen has been unlocked Section 7 3 1 Page 42 1 Select the Discharge side sensor symbol Press the...

Page 44: ...Operation 44 of 92 KSB Delta Macro 1983 843 04 EN 7 4 Operation via the app Further configurations can only be made via the KSB Delta FlowManager app The app is available in the App Store or Google Pl...

Page 45: ...erviced pressure booster system Function of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with spe...

Page 46: ...specifications on the name plate Compare the pre charge pressure of the accumulator with the recommended data Section 8 3 Page 47 Check the rolling element bearings for running noises Vibrations nois...

Page 47: ...0 9 4 5 bar With a start up pressure of 5 bar the pre charge pressure of the accumulator must be 4 5 bar Example 2 pE 2 bar 2 bar 0 8 1 6 bar With a start up pressure of 2 bar the pre charge pressure...

Page 48: ...otection devices are available in the form of pressure switches or pressure transmitters the system is reset automatically self reset Flow monitor To reset the dry running protection set at least one...

Page 49: ...ure booster system F Discharge side pressure too low G Discharge side pressure too high H Leakage at mechanical seal I Motor pump overheated J Motor protection switch triggered K Pressure booster syst...

Page 50: ...set incorrectly Check the value set at the pressure switch adjust if required Defective time relay or time set incorrectly Check time relay Correct minimum operating time if required System leaking Re...

Page 51: ...G H I Possible cause Remedy No voltage Check the mains voltage check the mains fuses No enable Check enable via DIGIN EN and system start Mains fuse rating too small for frequency inverter input curre...

Page 52: ...t the fans are working properly Reduce the power input by changing the operating point system specific Check the permissible load and if necessary use external cooling 24 V supply overloaded Disconnec...

Page 53: ...591 655 79 1 595 Fig 21 KSB Delta Macro F VC SVP with Movitec 2B 4B 6B 10B 15C Table 23 List of components Part No Description Part No Description 79 1 Automatic control unit 655 Pump 79 2 Measuring...

Page 54: ...F VC SVP with Movitec 25B 40B 60B 90B and Movitec 125B Table 24 List of components Part No Description Part No Description 79 1 Automatic control unit 655 Pump 79 2 Measuring transducer 691 Pressure g...

Page 55: ...x 18 characters empty Everybody Service 1 1 1 4 System name for Bluetooth Full text max 30 characters BOOSTERCONTROL Everybody Service 1 1 2 General 1 1 2 3 Operating mode Operation on frequency inver...

Page 56: ...number of all pumps Number of all pumps Everybody Service 1 1 5 Manual 0 automatic mode 1 1 5 1 Manual 0 automatic mode of pumps Internal via display Internal via display Everybody Service External s...

Page 57: ...2 1 1 13 Flow rate 1 Pump data Everybody Service 1 2 1 1 14 Flow rate 2 Pump data Everybody Service 1 2 1 1 15 Flow rate 3 Pump data Everybody Service 1 2 1 1 16 Flow rate 4 Pump data Everybody Servi...

Page 58: ...ice 1 2 1 2 7 Slip compensation Motor data Everybody Service 1 2 1 2 8 Minimum speed for function at stop Motor data Everybody Service 1 2 1 2 9 Minimum motor speed Motor data Everybody Service 1 2 1...

Page 59: ...a Everybody Service 14 Jog 1 2 1 2 25 Function input 4 0 No operation Motor data Everybody Service 2 Coast inverse 16 Preset bit 0 1 2 1 2 26 Function Relay 1 0 No operation Motor data Everybody Servi...

Page 60: ...3 Automatic reset max 3 times 1 2 1 2 33 Motor speed unit 0 RPM Motor data Everybody Service 1 Hz 1 2 1 2 34 Operating keys require login OFF ON Everybody Service ON 1 2 1 2 35 Motor PTC data analysis...

Page 61: ...on board No function None Everybody Service Pressure sensor on suction side Pressure sensor on discharge side Pressure sensor at tank Setpoint 1 3 2 Analog outputs Everybody Nobody Note To change a fu...

Page 62: ...aker pump 2 Failure motor circuit breaker pump 3 Failure motor circuit breaker pump 4 Failure motor circuit breaker pump 5 Failure motor circuit breaker pump 6 Manual mode at M 0 A switch pump 1 Manua...

Page 63: ...it breaker rainwater pump 2 Manual mode at M 0 A switch rainwater pump 1 Manual mode at M 0 A switch rainwater pump 2 Automatic mode at M 0 A switch rainwater pump 1 Automatic mode at M 0 A switch rai...

Page 64: ...t stop pump 1 Start stop pump 2 Start stop pump 3 Start stop pump 4 Start stop pump 5 Start stop pump 6 Pump running pump 1 Pump running pump 2 Pump running pump 3 Pump running pump 4 Pump running pum...

Page 65: ...0 value at 20 mA 0 Everybody Service 1 3 7 1 3 2 Value at 20 mA Value at 0 4 mA 10 bar 0 306 bar Everybody Service 1 3 7 1 4 Setpoint 1 3 7 1 4 1 Value at 4 mA 0 value at 20 mA 0 Everybody Service 1...

Page 66: ...ld bus Everybody Nobody 1 4 1 Modbus RTU Disabled Disabled Everybody Service Y Enabled 1 4 2 Slave address 1 247 247 Everybody Service Y 1 4 3 Baud rate 9600 kBit s 115200 kBit s Everybody Service Y 1...

Page 67: ...Service 1 7 2 Date Everybody Nobody 1 7 2 1 Year 2019 2099 0 Everybody Service 1 7 2 2 Month 1 12 1 Everybody Service 1 7 2 3 Day 1 31 1 Everybody Service 1 7 2 4 Day of week 0 6 0 Everybody Service...

Page 68: ...point start time hours 0 24 h 0 Everybody Customer 2 1 6 Alternative set point start time minutes 0 60 min 0 Everybody Customer 2 1 7 Alternative set point stop time hours 0 24 h 0 Everybody Customer...

Page 69: ...matic Manual Off Everybody Display Customer Manual Off Manual On 2 2 2 Rainwater operating mode Everybody Nobody 2 2 2 1 Rainwater pump 1 Automatic Manual Off Everybody Customer Manual Off Manual On 2...

Page 70: ...pump at fixed speed speed Run two pumps at fixed speed Run three pumps at fixed speed Run four pumps at fixed speed Run five pumps at fixed speed Run six pumps at fixed speed 2 4 1 5 Pump response to...

Page 71: ...4 4 Standstill time 0 00 00 00 7 00 00 00 d hh mm ss 24 h Everybody Service 2 4 4 5 Time stamp for activation hours Day of week time Mo 12 00 00 Everybody Service 2 4 4 6 Time stamp for execution min...

Page 72: ...Access level Read Access level Write Re start required 2 5 System protection Everybody Nobody 2 5 1 Dry running protection Everybody Nobody 2 5 1 1 Source 2 5 1 1 1 Source No function None Everybody S...

Page 73: ...r Everybody Service 2 5 2 Leakage detection 2 5 2 1 Leakage detection Disabled Disabled Everybody Service Enabled 2 5 2 2 Source Water detection integrated Water detection on board Everybody Service L...

Page 74: ...aximum flushing time 10 s Everybody Service 2 5 3 5 3 Maximum flushing time Minimum flushing time 999 s 60 s Everybody Service 2 5 3 5 4 Maximum flushing attempts in 24 hours 0 10 5 Everybody Service...

Page 75: ...ramp step 0 600 s 60 s Everybody Service 2 5 6 5 Maximum number of attempts 1 10 3 Everybody Service 2 5 7 Redundant system 2 5 7 1 Redundant system role Master Master Everybody Service Slave 2 5 7 2...

Page 76: ...water level 0 3 Everybody Service 2 7 1 2 10 Level for reset critical water level Critical water level high water level 0 35 Everybody Service 2 7 1 2 11 Start tank filling level Low level stop tank f...

Page 77: ...se Message only 0 Message only Everybody Service Message and flushing of inlet line 2 7 1 5 4 Time for flushing drinking water supply 0 600 s 10 s Everybody Service 2 7 1 5 5 Overflow if high water le...

Page 78: ...roller 2 8 1 1 Proportional constant Value range according to controller 5 Service Service 2 8 1 2 Integral constant Value range according to controller 0 Service Service 2 8 1 3 Differential constant...

Page 79: ...r Description Value range and dependencies Factory setting Access level Read Access level Write Re start required 2 10 1 1 Set password 000 999 100 Service Service 2 10 1 2 Max login attempts 000 255...

Page 80: ...9 Undervoltage frequency inverter pump 1 Alert Auto 159 2 9 2 10 Overload frequency inverter pump 1 Alert Manual 160 2 9 2 11 Brake resistor frequency inverter pump 1 Alert Manual 161 2 9 2 12 Tempera...

Page 81: ...ty stop frequency inverter pump 3 Alert Manual 365 2 9 6 16 Configuration invalid frequency inverter pump 3 Alert Manual 400 2 9 7 1 Failure motor circuit breaker pump 4 Warning Manual 401 2 9 7 2 Man...

Page 82: ...er pump 6 Warning Manual 651 2 9 12 2 Fault frequency inverter pump 6 Alert Auto 652 2 9 12 3 Communication error frequency inverter pump 6 Alert Auto 653 2 9 12 4 Incorrect check sum frequency invert...

Page 83: ...water Alert Manual 801 2 9 19 2 Dry running protection too often within time frame Information Auto 810 2 9 20 1 Fault rainwater pump 1 Alert Manual 811 2 9 20 2 Starts per hour exceeded rainwater pu...

Page 84: ...904 2 9 25 5 Redundant system availability Information Auto 920 2 9 26 1 System flow estimation failed Warning Auto 950 2 9 27 1 Service required Warning Manual 960 2 9 28 1 Too many failed login atte...

Page 85: ...10 Related Documents 85 of 92 KSB Delta Macro...

Page 86: ...Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmo...

Page 87: ...cover bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and beari...

Page 88: ...refer to the wiring diagram Start up pressure pE bar Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pA bar Inlet pressure pinl bar Pre charge pressure of accumulator...

Page 89: ...s markings 8 L Locking unlocking the screen 40 M Maintenance work 46 Messages Additional devices 82 Functions 83 Pumps 80 O Operating limits 9 Operating mode 43 Operating status of the pump 41 Operati...

Page 90: ...Index 90 of 92 KSB Delta Macro 1983 843 04 EN W Warnings 8 Warranty claims 7...

Page 91: ......

Page 92: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 843 04 EN...

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