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Krone Comprima F 155 XC, Original Operating Instructions, Page: 265 / 278

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Krone Comprima F 155 XC Original Operating Instructions Download Page 265

Appendix

22

Hydraulic diagram

22.1

Comprima F 155 XC

Original Operating Instructions 150001050_01_en

265

22

Appendix

22.1

Hydraulic diagram

Legend for the following hydraulic diagram

1 Standard equipment

3 For version with "Hydraulic support

jack"

2 For version with "Hydraulic blade group

control system"

List of the actuators and icons for the following hydraulic diagram

An overview of the position of the sensors, actuators and control units is provided in the circuit
diagram.

Icon

Actuator

Explanation

K01

Pick-up

K03

Raising/lowering blade cassette

K20

Blade group B (for the “Hydraulic blade
group control system” version)

K21

Blade group A (for the “Hydraulic blade
group control system” version)

–

Tailgate on the bale chamber

–

Hydraulic support jack

Documents about this

2

150102161_00 Comprima F XC (Resources/pdf/3071085707.pdf)

Summary of Contents for Comprima F 155 XC

Page 1: ...Original Operating Instructions Document no 150001050_01_en Status 05 11 2019 RP701 21 Round Baler Comprima F 155 XC From machine no 1022623 ...

Page 2: ... main office 49 0 59 77 935 0 Telefax main office 49 0 59 77 935 339 Telefax spare parts warehouse na tional territory 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de https mediathek krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ...ctionality of safety devices 20 2 4 11 1 Keeping universal shaft guard functional 20 2 4 12 Personal protective equipment 20 2 4 13 Safety markings on the machine 21 2 4 14 Road safety 21 2 4 15 Parking the machine safely 22 2 4 16 Consumables 22 2 4 17 Dangers arising from environment 22 2 4 18 Sources of danger on the machine 24 2 4 19 Dangers in connection with certain activities Working on the...

Page 4: ...he camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 67 7 14 Connecting the road lighting 67 7 15 Mounting safety chain 68 8 Operation 69 8 1 Preparation before baling 69 8 2 Filling the bale chamber 69 8 3 Improving bale chamber filling 71 8 3 1 Reducing the pressure on the side walls of the bale chamber 71 8 3 2 Mounting additional driver guide rails on the starter roller 71 8 3 3 Mounting...

Page 5: ...umber 106 10 KRONE Beta II terminal 107 10 1 ISOBUS Shortcut Button not available 107 10 2 Switching terminal on off 108 10 3 Design of display 109 11 KRONE Terminal DS 500 110 11 1 Touchable display 110 11 2 Switching terminal on off 110 11 3 Design DS 500 111 12 KRONE ISOBUS terminal CCI 800 CCI 1200 113 12 1 Touchable display 113 12 2 Switching terminal on off 114 12 3 Design of display 115 12 ...

Page 6: ...usting sensor B09 B10 Filling display left right 158 15 20 1 3 Adjusting sensor B61 Tying 1 passive 159 15 20 2 Menu 15 2 Actuator test 159 15 20 3 Menu 15 3 Software info 162 16 Driving and transport 163 16 1 Preparing the machine for road travel 164 16 2 Parking the machine 164 16 3 Securing the universal shaft 164 16 4 Checking road travel lighting 165 16 5 Preparing the machine for shipment 16...

Page 7: ...al shaft 205 18 16 Changing the blades 205 18 17 Unlocking locking blade retaining shaft 206 18 18 Checking and moving the blade retaining shaft 207 18 19 Grinding the blades 208 18 20 Checking lubricating the safety rolls of the single blade locking device 209 18 21 Adjust drive chains 209 18 21 1 Drive chain of the pick up 210 18 21 2 Drive chain of the intake 211 18 21 3 Drive chain of the bale...

Page 8: ...icians 257 20 1 Servicing the brake system 257 20 1 1 Checking the pad thickness of the brake shoes 258 20 1 2 Checking the stroke of the brake cylinders 258 20 1 3 Setting brake lever on the single axle 258 20 1 4 Setting mechanical slack adjuster on the single axle 259 20 1 5 Setting transmission linkage and brake lever on the tandem axle 260 20 2 Car jack contact points 263 21 Waste disposal 26...

Page 9: ...hat the machine is used safely and as intended observe the following further applicable documents Operating instructions for universal shaft Operating instructions for operation unit terminal Operating instructions for camera system for version with net wrapping and chamber film wrapping 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum re...

Page 10: ...type The information that refers to the figure always corresponds to the machine type of this document 1 5 5 Scope of the document In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to present the...

Page 11: ...d from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the danger sign in order to avoid injuries or death Explanation of signal words DA...

Page 12: ...necessary Check gear oil level approx 3 to 4 hours after the machine has been switched off Check oil level only when machine is in horizontal position Notes with information and recommendations Additional information and recommendations for trouble free and productive operation of the machine are separated from the remaining text and marked with Information Example INFORMATION Each safety label is...

Page 13: ...7 bar non SI bar 14 5038 Torque Newtonmeter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature Degrees Celsius C Cx1 8 32 Degrees Fahrenheit F Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre...

Page 14: ...rised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Reasonably foreseeable misuse Any use beyond th...

Page 15: ...he user and contain information relevant to safety Only the procedures indicated in the operating instructions are reliable If the operating instructions are not followed people may be seriously injured or killed Before using the machine for the first time read and follow all the Basic safety instructions Before working also read and observe the respective sections in the operating instructions Ke...

Page 16: ...ldren in danger Children are not in a position to assess dangers and behave unpredictably Thus children are particularly at risk Keep children away from the machine Keep children away from consumables Make sure that there are no children in the danger zone especially when starting and triggering machine movements 2 4 5 Connecting the machine When tractor and machine are not correctly connected the...

Page 17: ...ormed according to the chapters Maintenance and Setting Before performing any maintenance and setting work shut down and safeguard the machine refer to page 27 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed The following parts of the machine are particularly...

Page 18: ... distance is not observed people may be seriously injured or killed Do not switch on the drives and engine if the minimum safety distance has not been observed If people fail to observe the minimum safety distance switch off the drives Switch the machine off in shunting and field mode The safety distance is For machine in shunting operation and field mode In front of the machine 3 m Behind the mac...

Page 19: ...nger zone PTO shaft People may be caught pulled in and seriously injured by the PTO shaft and the driven components Before switching on the PTO shaft Ensure that all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives if they are not needed Danger zone between tractor and machine Pe...

Page 20: ...al shaft and protective cap on the machine must not be less than 50 mm This minimum overlap is also required for protective devices of wide angle universal shaft and if couplings or other components are used If the operator has to reach between the universal shaft guard and the protective cap to connect the universal shaft the clearance on one level must be at least 50 mm On all levels the clearan...

Page 21: ...Before driving on roads switch on the road travel lighting and ensure that it functions properly Before driving on roads close all stop cocks for the hydraulic supply to the machine between tractor and machine Before driving on roads move the tractor control units to the neutral position and lock them Danger when driving on road and field Hitched and mounted machines change the handling characteri...

Page 22: ...ring the load Before adjusting repairing servicing and cleaning the machine ensure that it is securely positioned Observe section Parking the Machine in chapter Driving and Transport refer to page 164 Before parking Shut down and safeguard the machine refer to page 27 2 4 16 Consumables Unsuitable consumables Consumables which do not comply with the requirements of the manufacturer may impair the ...

Page 23: ...in case of voltage flashover of overhead lines Electroconductive parts of the machine could be subject to high electrical voltage caused by voltage flashover A voltage drop where major voltage differences are present is created on the ground around the machine in case of voltage flashover Due to major voltage differences in the ground you could be killed by electric shocks when you make big steps ...

Page 24: ...s under high pressure The following liquids are under high pressure Hydraulic oil Liquids escaping under high pressure may penetrate through the skin and cause severe injuries Shut down and safeguard the machine and contact qualified specialist workshop upon suspicion of damaged hydraulic system Never search for leaks with bare hands Even a very pin sized hole may lead to serious injuries When sea...

Page 25: ...If the machine is not shut down and safeguarded parts may move unintentionally or the machine may start moving Thus there is a risk of serious injuries or death Before carrying out any repair maintenance and cleaning work on the machine shutdown and safeguard it refer to page 27 Maintenance and repair work Improper maintenance and repair work endanger operational safety Thus there is a risk of acc...

Page 26: ...elding work on the machine obtain consent by KRONE customer service and if required identify alternatives Before performing welding work on the machine park the machine safely and disconnect it from the tractor Welding work must only be performed by experienced qualified personnel Attach the earthing of the welding device near the welding points Caution when performing welding work near electric a...

Page 27: ...ay be seriously injured or killed Before leaving the operating position Shut down and safeguard the machine To shut down and safeguard the machine Park the machine on a stable horizontal and level ground Switch off the drives and wait until coasting parts have come to a complete stop Switch off the tractor engine remove the ignition key and take it with you Secure the tractor against rolling away ...

Page 28: ...r to page 27 Observe the intervals for oil level check oil and filter element changes refer to page 185 Use only the oil grades and quantities specified in the consumables table refer to page 44 Clean the area around the parts for example gearbox high pressure filter and make sure that no foreign objects get into the parts or the hydraulic system Check existing seal rings for damage and replace th...

Page 29: ...from a safe position outside the area that is affected by machine parts moved by the actuators 2 6 Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer Immediately replace missing damaged and unrecognisable safety labels When attaching safety labels the contact surface on the machine must be clean and free of ...

Page 30: ...6 Safety labels on the machine 30 Comprima F 155 XC Original Operating Instructions 150001050_01_en Position and meaning of safety labels 8 6 3 3 7 9 4 10 1 11 14 5 5 2 6 4 3 8 7 3 3 8 8 11 12 15 3 13 3 RPG000 064 ...

Page 31: ...e permissible PTO speed machine parts may be destroyed or ejected If the maximum permissible operating pressure is exceeded hydraulic parts may be damaged As a result people may be seriously or fatally injured Observe the permissible PTO speed Observe the permitted operating pressure 3 Order no 942 196 1 6x for version with Hydraulic support jack 7x Danger due to crushing or shearing Risk of injur...

Page 32: ...ed tailgate 7 Ord no 939 520 1 2x Danger due to rotating auger There is a risk of being pulled in or caught by the rotating auger Never reach into the rotating auger Maintain an adequate distance from moving machine parts 8 Ord no 942 002 4 4x Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards ...

Page 33: ...climbing onto the machine while the PTO shaft is run ning there is a risk of being pulled in by rotating machine parts Before climbing onto the machine switch off the PTO shaft and the engine 12 Ord no 27 013 422 0 2x Danger due to impact Risk of injury from the rolling bale Ensure that no one remains in the danger zone 13 Ord no 939 412 2 2x Danger due to impact or crushing When opening the tailg...

Page 34: ...01_en 14 Ord no 27 014 439 0 1x Danger due to impact Risk of injury due to lever under spring tension When actuating the lever maintain an adequate distance 15 Ord no 27 024 736 1 2x 27 024 736 0 Danger due to spring under tension Risk of injury from ejected machine parts Never loosen the screw connection ...

Page 35: ...brake if the machine breaks away from the tractor while it is driving refer to page 76 In order to prevent the machine from rolling away also use the wheel chocks refer to page 77 2 de pending on country version Safety chain The safety chain is used for the additional protection of trailed machines in case they become unhitched during transport refer to page 68 The country specific regulations for...

Page 36: ...it is not connected to the tractor refer to page 73 6 de pending on country version SMV emblem The Slow Moving Vehicle emblem may be attached to slow moving machines or vehicles refer to page 36 The country specific specifications must be observed The SMV emblem is at the rear in the centre or on the left If the machine is transported on transport vehicles e g lorry or train the SMV emblem must be...

Page 37: ...echnical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error dat...

Page 38: ...unit 4 Storage compartment 13 Wheel chocks 5 Road travel lighting 14 Support jack 6 Bale ejector 15 Drawbar 7 Document storage tube 16 Universal shaft 8 Blade cassette 17 Catch loop 9 Cutting rotor 18 Drawbar eye 4 2 Overload protections on the machine Universal shaft To prevent an overload there is a cam clutch on the universal shaft Pick up drive To prevent an overload there is a cam clutch on t...

Page 39: ...ocated on the right side of the machine in the storage compartment Information for enquiries and orders If you have any further queries on the machine or if you want to order spare parts always enter type designation vehicle identification number and year of manufacture of the corresponding machine To ensure that these data are always available we recommend to enter them in the fields on the front...

Page 40: ...nto the feed roller 16 The feed roller 16 guides the net between the compression rollers to the round bale and pulls it off the round bale When the tying cycle of the set number of net layers is complete the cutting unit 8 swings over the net and cuts the net 4 5 Function description net and chamber film wrapping 2 3 4 5 6 7 8 9 13 1 16 15 17 14 18 11 12 10 RP000 181 1 Net or film roll 10 Cutting ...

Page 41: ...et number of net or film layers is complete the cutting unit 10 swings over the wrapping material net or film and cuts the wrapping material net or film 4 6 Function description cutting unit The machine has a cutting unit with cutting rotor and fixed blades Cutting helps to improve further processing of the round bales and to increase baling density From the tractor the blade cassette can be swive...

Page 42: ...4 200 kg Total weight of the machine tandem axle without brake 4 600 kg Total weight of the machine tandem axle with brake 4 600 kg Axle load single axle without brake 3 100 kg Axle load single axle with brake 3 300 kg Axle load tandem axle without brake 3 700 kg Axle load tandem axle with brake 3 700 kg Drawbar load 900 kg Track width Track width 2 150 2 200 2 400 mm Pick up Pick up width 2 150 m...

Page 43: ...nnection for operation ISOBUS socket available Necessary hydraulic connections at the tractor Hydraulic connection T depressurised return in the tank 1 x Single acting hydraulic connection 2 x For version with Hydraulic blade group control system Double acting hydraulic connection 1 x For version with Hydraulic support jack Double acting hydraulic connection 1 x Tyre designation Minimum pres sure ...

Page 44: ...cations are mixed with each other the machine may be damaged Never mix oils which have different specifications with each other Contact your KRONE service partner before using an oil with a different specification after changing the oil Biodegradable consumables can be used on request 5 1 1 Oils Designation Filling quantity Specification T gearbox main drive 2 00 L SAE 90 Central chain lubrication...

Page 45: ... technicians refer to page 16 WARNING Risk of injury due to non observance of relevant safety notices If the relevant safety notices are not observed persons may get seriously injured or killed To avoid accidents the basic safety instructions must be read and observed refer to page 15 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observ...

Page 46: ...Insert the hose and cable support 1 into the oblong holes 3 on the right hand and left hand side of the drawbar Mount the hose and cable support 1 with the terminals 2 from the inside and with the nuts 4 from the outside Æ The hoses and cables can be guided through the eye on the hose and cable support 1 towards the tractor 6 3 Preparing the brake disc of the wrapping material brake RPG000 011 Rem...

Page 47: ...ine is aligned horizontally or inclined slightly forward to the tractor X RPG000 058 When the machine is coupled to the tractor dimension X is the distance between the centre of the cutting rotor and the ground and must be X 700 750 mm When inserting straw large swaths the dimension may deviate X 750 800 mm Checking drawbar height ü The tyre pressure matches the value in the tyre table refer to pa...

Page 48: ...bar 3 can be moved in the toothed disc connections 2 Adjust the drawbar 3 to the height of the tractor hitch Ensure that the toothed disc connections 2 mesh 6 4 5 5 RPG000 136 To adjust the height of the drawbar eye 6 Loosen the screw connections 5 until the drawbar 6 can be moved in the toothed disc connections 5 Align the drawbar eye 6 parallel to the ground Ensure that the toothed disc connecti...

Page 49: ...ecessary refer to page 49 1 RPG000 086 The universal shaft 1 must be shortened as far as allowed by the narrowest position of both universal shaft halves To move the machine into the shortest position Turn the steering of the tractor all the way to the left or to the right and move tractor and machine forwards until the narrowest position is reached when driving around curves Switch off the engine...

Page 50: ...universal shaft bracket 1 is only required if the drawbar is in the bottom hitching The universal shaft bracket 1 is required to support the universal shaft when the machine has been uncoupled from the tractor ü The machine is shut down and safeguarded refer to page 27 ü The universal shaft chain 4 and the chain holder have been removed Take the universal shaft bracket 1 out of the storage compart...

Page 51: ...cover 6 on the protective cap 3 Push the universal shaft 1 onto the PTO shaft end of the machine Mount the screw connection 2 through the resulting hole behind the cover 6 Mount the cover 6 Hook the universal shaft chain 5 into the eye 4 on the protective cap 3 INFORMATION For more details or in case of different universal shafts refer to the operating instructions for the universal shaft comprise...

Page 52: ...g rocker and tensioning device under pressure While removing the tensioning device keep people away from the danger zone of the spring Loosen the screw 2 evenly on both sides of the machine and do not remove it until the tension has been released from the tensioning rocker Remove the screw connection 3 Slide the slip on bushing 4 downwards and remove it Remove the screw connection 5 and the connec...

Page 53: ... WARNING Risk of injury or damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertentl...

Page 54: ...ine For version with Mechanical support jack Lower the drawbar using the support jack until the ball drawbar eye is positioned on the ball head attachment For version with Hydraulic support jack Actuate the double acting control unit green 5 to lower the drawbar using the support jack until the ball drawbar eye is positioned on the ball head attachment Shut down and safeguard the machine refer to ...

Page 55: ...ystem on both sides Before uncoupling the hoses and performing work on the hydraulic system depressurise the hydraulic system When connecting the quick couplings ensure that they are clean and dry Check hydraulic hoses at regular intervals refer to page 198 and replace them if they are damaged e g chafing areas or points of contact or aged The replacement lines must comply with the technical requi...

Page 56: ...d lifting lowering blade cassette Connect the hydraulic hose yellow 3 to a single acting control unit of the tractor Hydraulic connections for the support jack for version with Hydraulic support jack Connect the hydraulic hose lines green 5 green 5 to a double acting control unit of the tractor Hydraulic connections for the blade group control system for version with Hydraulic blade group control ...

Page 57: ...ing valve is set to approx 50 bar 7 6 Connecting disconnecting compressed air connections for the compressed air brake The machine features a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the supply line 2 red coupling head and brake line 1 yellow coupling head of the tractor 1 2 BP000 101 ü The machine is shut down and safeguarded refer ...

Page 58: ...the desired position I or II and use the screw connection 2 to mount it on the drawbar 1 Ensure that the toothed disc connections mesh 7 8 Connecting the KRONE ALPHA operation unit For medium electronics version NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry A B C D E...

Page 59: ...Connecting the operation unit 1 Connect the 12V power supply cable to the 3 pin socket on the tractor and machine Connect the supplied cable to the bushing 2 of the operation unit 1 7 9 Connecting KRONE terminal DS 500 NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry ...

Page 60: ...afeguarded refer to chapter Safety Shutting down and safeguarding the machine in the operating instructions of the machine Connection terminal to tractor Connect the 9 pin plug 2 of the cable 1 to the 9 pin socket 3 In cab Connection tractor to machine INFORMATION The cable 6 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 5 of the cable 6 to the 9 pin ISOBUS socket 4 ...

Page 61: ...0 KRONE tractor retrofitting is mounted Connection terminal to tractor Connect the 9 pin plug 2 of the cable 1 to the 9 pin socket 3 In cab Connection tractor to machine INFORMATION The cable 6 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 5 of the cable 6 to the 9 pin ISOBUS socket 4 of the tractor Connect the 11 pin plug 7 of the cable 6 to the 11 pin socket 8 of t...

Page 62: ...ounted Connection terminal to tractor Connect the 9 pin plug 1 of the terminal to the 9 pin socket 2 In cab Connection tractor to machine INFORMATION For the Comfort Electronics version To connect the terminal follow the instructions in the accessories kit B121 Cable set for CCI Terminal INFORMATION The cable 5 can be ordered by quoting the order number 20 085 866 Connect the 9 pin plug 4 of the c...

Page 63: ...FORMATION The cable 5 can be ordered by quoting the order number 20 085 866 Connect the 9 pin plug 4 of the cable 5 to the 9 pin ISOBUS socket 3 of the tractor Connect the 11 pin plug 6 of the cable 5 to the 11 pin socket 7 of the machine 7 11 Connecting the KRONE ISOBUS terminal CCI 800 CCI 1200 NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damag...

Page 64: ...afeguarded refer to page 27 Connection terminal to tractor Connect the 12 pin plug 2 of the cable 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor ...

Page 65: ... 3 to the 12 pin socket 1 of the terminal Connect the 9 pin plug 4 of the cable 3 to the 9 pin socket 5 In cab Connection tractor to machine INFORMATION The cable 8 can be ordered by quoting the order number 20 086 886 Connect the 9 pole plug 7 of the cable 8 to the 9 pole ISOBUS socket 6 of the tractor Connect the 11 pole plug 9 of the cable 8 to the 11 pole socket 10 of the machine 7 12 Connecti...

Page 66: ...inal 1 2 3 4 5 EQ001 146 ü The machine is shut down and safeguarded refer to page 27 Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the 9 pole ISOBUS socket 1 of the tractor Connect the 11 pole socket 4 of the cable 2 to the 11 pole socket 3 of the machine Connection terminal to tractor INFORMATION For further details on terminal connection observe operating instructions...

Page 67: ...CCI 1200 CCI 800 EQ000 212 Insert the plug 4 on the camera 2 cable 3 into the connection C 1 of the KRONE ISOBUS terminal CCI 800 or CCI 1200 To connect the plug 4 correctly ensure that it is aligned with the marked points 5 7 14 Connecting the road lighting NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that th...

Page 68: ...ty chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The country specific regulations for using the safety chain during transportation of the machine must be observed The safety chain serves as an additional safety precaution for trailed devices in case these come loose...

Page 69: ... people On slopes deposit round bales in manual mode only On slopes always deposit round bales in such a way that they cannot start moving on their own 8 1 Preparation before baling ü The pick up is in working position refer to page 79 ü The crop press roller unit has been correctly set according to the amount of crops refer to page 82 ü The wrapping material has been correctly inserted Net wrappi...

Page 70: ...icult to eject from the bale chamber Make the swaths narrower on the field Reduce the baling pressure refer to page 169 If the swath is too narrow Even filling of the bale chamber is possible only if the swath is approached alternating from the left and the right side Too frequent changes and uneven filling of the bale chamber will produce barrel shaped round bales and uneven baling density RP000 ...

Page 71: ...at the start and at the end of the filling process Crops can already be picked up again while the tailgate is still closing When the cutter blades are swivelled in the bale density increases For this reason the baling pressure must be reduced refer to page 169 8 3 Improving bale chamber filling 8 3 1 Reducing the pressure on the side walls of the bale chamber If very heavy crops without structure ...

Page 72: ...ctor sheets in the tailgate 1 2 3 RPG000 060 If the finished round bales do not fall out of the bale chamber 2 deflector sheets 1 can be mounted on the right and left in the machine tailgate The deflector sheets 1 can be ordered by quoting the following order number KRONE component Order number Deflector sheets 2x 00 275 479 ü The tailgate is opened and secured refer to page 75 ü The machine is sh...

Page 73: ...rt the next baling process 8 5 Operating the support jack INFORMATION In order to increase the base of the support jack when the ground is soft use a suitable support The support jack is used to keep the machine stable when it is not connected to the tractor The support jack must be used whenever the machine is parked ü The machine is shut down and safeguarded refer to page 27 ü The machine is con...

Page 74: ... handle 1 Rotate the support plate 3 so that the flat side points towards the pick up For version with Hydraulic support jack Moving support jack into support position 6 3 1 2 1 3 5 4 RP000 117 Detach the bolt 1 from the locking spring 2 and turn it by 90 to the right so that the locking pin 3 is no longer locked Pull out the bolt 1 WARNING Crush hazard due to support jack swinging down Fold the s...

Page 75: ... spring 7 8 6 Using the stop cock of the tailgate WARNING Risk of injury if the stop cock of the tailgate is opened When working on or underneath the opened tailgate or inside the bale chamber the tailgate may drop down in an uncontrolled manner if the stop cock is opened As a result people may be seriously injured or killed Always close the stop cock when carrying out work with the tailgate open ...

Page 76: ... 131 The parking brake 2 is located on the front side of the machine on the drawbar The parking brake 2 is used to secure the machine from unintentionally rolling away In order to prevent the machine from rolling away also use the wheel chocks refer to page 77 The figure shows the parking brake applied Applying the parking brake 2 Push in the key 1 and apply the parking brake 2 until the resistanc...

Page 77: ...nt at the back of the tractor Ensure that the safety cable 1 cannot slip or become detached 8 8 Fitting wheel chocks 1 2 RPG000 012 The wheel chocks 1 secure the machine against rolling away 2 wheel chocks are affixed to the machine For Parking brake version In order to prevent the machine from rolling away use the parking brake in addition to the wheel chocks 1 refer to page 76 ü The machine is s...

Page 78: ... ball head attachment II Version with drawbar eye attachment Removing Remove the padlock 1 the latch 2 and the bracket 3 and take them with you Mounting Mount the bracket 3 with the latch 2 and secure with the padlock 1 and keep the key in a safe place 8 10 Operating brake force regulator For version with Single axle with compressed air brake or Tandem axle with compressed air brake 1 I II III RP0...

Page 79: ...side of the machine behind the side hood Resetting bale counter to 0 Press the knurled head screw 2 and hold it down until the bale counter 1 displays 0000 8 12 Pick up 8 12 1 Bringing the pick up to transport working position Working position WARNING Risk of injury due to falling pick up While the pick up is being lowered remove people from the movement range of the pick up To preselect the pick ...

Page 80: ...ay Shut down and safeguard the machine refer to page 27 Remove the linch pin 2 Push the perforated bar 1 into the required position and secure with linch pin 2 Lower the pick up 3 hydraulically Shut down and safeguard the machine refer to page 27 Check whether the distance between the tines and the ground is approx 20 30 mm If required re adjust the perforated bar 1 Check whether the drawbar heigh...

Page 81: ...e must be adjusted to the tractor refer to page 47 8 12 3 Adjusting the bearing pressure relief for the pick up X 1 2 3 RPG000 128 To be able to negotiate uneven ground better the pick up is relieved on both sides of the machine with the aid of a spring 3 The spring 3 can be set on the ring screw 2 KRONE recommends the following setting Dimension X left side of machine 150 mm Dimension X right sid...

Page 82: ...op press roller 2 continuously touches the swath Adjusting the height of the crop press roller unit Make the following setting on the right and left sides of the pick up in the same way Attach the chain 1 to the swath correspondingly higher or lower 8 13 2 Setting the baffle sheet on the crop press roller unit 1 2 3 4 12 7 3 3 8 9 2 2 4 11 5 13 5 5 10 4 6 RP000 140 The height of the baffle sheet 1...

Page 83: ...osition II to position I Make the following setting on the right and left sides of the machine in the same way To remove the bracket 2 pull out the linch pin 3 loosen the round head screw 4 remove the spring 11 and remove the bracket 2 Remove the linch pin 5 Move baffle sheet 1 into the lower borehole 12 and secure with the linch pin 5 To mount the bracket 2 insert the round head screw 4 into the ...

Page 84: ...ore doing any work on the blade cassette shut down and safeguard the machine refer to page 27 To preselect the blade cassette press the key on the terminal refer to page 119 ð The key switches to To lift the blade cassette actuate the control unit in the tractor yellow 3 To lower the blade cassette actuate the control unit in the tractor yellow 3 For version with Hydraulic blade group control syst...

Page 85: ...5 The tool 1 is in the storage compartment To take the supplied tool 1 out of the storage compartment unscrew the fastening screw After working on the blade cassette mount the tool 1 in the storage compartment using the fastening screw For Tandem axle version 1 RP000 478 2 3 B A x x 2 3 RP000 146 The icons in the figure and on the label have the following meaning ...

Page 86: ...ontrol system Swivel the blade groups hydraulically in or out via the terminal refer to page 127 NOTICE For version with Hydraulic blade group control system During operation of the machine KRONE recommends occasionally swivelling the utilised blade groups in and out to prevent crop blockages If individual blades did not swivel in The following steps must be performed if individual blades did not ...

Page 87: ...or version with Net wrapping 8 15 1 Inserting the net roll To ensure that the sleeve clamp can hook completely into the sleeve of the net roll a cardboard sleeve should be used If a plastic sleeve with grooves is used the sleeve clamp may hook into the grooves transferring the brake force from the brake disc to the net roll For this reason plastic sleeves without grooves are not recommended When u...

Page 88: ...ð The net roll 9 is permanently locked in the roll holder 6 Swivel the roll holder 6 back into the machine and lift it into the lock using the lever 4 Actuate the wrapping material brake lever 3 so that the roll holder 6 engages with the wrapping material brake When swivelling in the roll holder ensure that the tension lever 5 is under the net roll 9 Check that the net roll 9 is aligned centrally ...

Page 89: ...fer to page 27 ü You have swung the roll holder forward Unwind a section of the net 7 from the net roll 1 and guide it over the deflection shaft 2 and under the deflection roll on the cross tube 8 Place the net 7 over the spreading bracket 3 Place the net 7 under the deflection roll 4 on the retaining sheet 6 Guide the net 7 under the synthetic cloth 5 Ensure that the net projects X 170 200 mm ove...

Page 90: ...kage INFORMATION For trouble free use in the field KRONE recommends one of the KRONE excellent nets or films see label on the machine with the number 27 018 640 ü The machine is shut down and safeguarded refer to page 27 Before inserting a film roll Before inserting the film check the film roll for damage If the film roll is damaged Unwind the damaged film and cut it off Cut off the bulges at the ...

Page 91: ... 8 11 Use a mounting lever 12 to push the net or film roll 9 in the required arrow direction until the net or film roll 9 has been positioned in the centre Push the 2 adjusting rings 8 11 each with a distance of 1 2 mm onto the sleeve 10 and fix them in this position 8 16 2 Inserting the net or film WARNING Risk of injury due to sharp blades at the cutting unit of the tying unit You may injure you...

Page 92: ...inal refer to page 144 Move the feed rocker arm 3 on the terminal in the feed position direction of arrow until there is a distance of approx 5 cm between the pressure shaft 2 covered with red foam and the conical roller 1 refer to page 146 6 7 5 8 1 12 11 2 3 4 X 9 10 RP000 183 The feed plate 7 which is required to insert the wrapping material is in the storage compartment on the right side ...

Page 93: ...ing material 11 between the retaining sheet 6 and the synthetic cloth 5 Ensure that the wrapping material 11 is spread over an area 8 of at least 2 feed strips Ensure that the wrapping material 11 projects over the edge of the retaining sheet 6 with one of the following lengths For net X 170 200 mm For film X 230 260 mm To check the position of the feed rocker arm refer to page 171 To set the numb...

Page 94: ...cut out all film layers Allow all film layers of the cut out section 2 to rest for at least 3 minutes Measure the distance X between the lines 1 which you have drawn Æ If the distance X is between 86 and 95 mm the pre tension has been correctly set Measured value X Pre tension Evaluation 86 mm 15 The pre tension is too strong Reduce the brake force on the wrapping material brake refer to page 176 ...

Page 95: ...te the control unit in the tractor yellow 3 several times to lift and lower the pick up Ensure that the crop press roller unit does not collide with the chassis when raised If this does not remove the crop blockage Shut down and safeguard the machine refer to page 27 CAUTION Risk of injury due to sharp parts Always wear appropriate protective gloves when removing crop blockages Remove the accumula...

Page 96: ... to page 84 Shut down and safeguard the machine refer to page 27 Manually swivel out the blade groups setting A B refer to page 85 Switch on the PTO shaft and test at idling speed whether the crop blockage is being removed For version with Hydraulic blade group control system Switch off the PTO shaft To lower the blade cassette hydraulically actuate the control unit on the tractor green 7 ð The bl...

Page 97: ... baling element Switch on the PTO shaft Open the tailgate Shut down and safeguard the machine refer to page 27 Close the stop cock refer to page 75 CAUTION Risk of injury due to sharp parts Always wear appropriate protective gloves when removing crop blockages Manually remove the accumulated crops from the baling element Open the stop cock refer to page 75 Switch on the tractor engine and the PTO ...

Page 98: ...ll In doing so the oil quantity is adjusted for all dosing units in the entire machine To service the central chain lubrication system refer to page 216 Dosing units on right side of machine 2 3 4 5 6 7 1 RPG000 077 The dosing units on the rail on the right side of the machine oil the chains of the following machine components Pos Designation 1 Roller drive starter roller 2 Roller drive starter ro...

Page 99: ...g Instructions 150001050_01_en 99 Pos Designation 1 Bale formation conveyor drive 2 Bale formation conveyor drive 3 Roller drive feed roller 4 Pick up auger conveyor Setting oil quantity Loosen the screws 6 Turn the eccentric cam 5 until the arrow is on the required oil quantity Tighten the screws 6 ...

Page 100: ...or installation and repair work especially for welding jobs on the machine interrupt the voltage supply to the operation unit A B C D E F G H 2 3 6 7 8 10 9 1 2 EQ001 211 The electronic equipment of the machine consists essentially of the job computer the operation unit and the control and function elements The job computer 1 is located on the right hand side of the machine under the side hood Its...

Page 101: ...9 4 1 2 3 4 EQ000 092 Pos Icon Explanation 1 Warning lights filling on left right 2 Bar graph display 3 Lower set values Increase set values Set tying version Set twine tying Select automatic mode Select manual mode Not assigned The warning light lights up Blade cassette setting preselected Warning light does not light up Pick up preselected ...

Page 102: ...t automatic blocking time starts 9 3 Start tying process in manual mode In manual mode tying for each round bale is started at the touch of the key To activate the manual mode press the key Æ The warning light above the key and above the selected wrapping type lights up As soon as the round bale has reached the preselected baling pressure an acoustic alarm is sounded and the warning lights 2 light...

Page 103: ...900 1 7 2 6 3 5 4 4 5 3 6 2 7 1 8 0 1000 1 5 2 3 3 1 3 9 4 8 5 6 6 4 7 2 1100 1 4 2 1 2 8 3 6 4 3 5 1 5 8 6 5 1200 1 3 1 9 2 6 3 3 4 0 4 6 5 3 6 0 1300 1 2 1 8 2 4 3 0 3 7 4 3 4 9 5 5 1400 1 1 1 7 2 2 2 8 3 4 4 0 4 6 5 1 1500 1 0 1 5 2 1 2 6 3 2 3 7 4 3 4 8 1600 0 9 1 4 2 0 2 5 3 0 3 5 4 0 4 5 1700 0 9 1 4 1 8 2 3 2 8 3 3 3 8 4 2 1800 0 8 1 3 1 7 2 2 2 6 3 1 3 5 4 0 9 6 Setting the automatic block...

Page 104: ...ED C Bar graph LED D Bar graph LED E Bar graph LED F Bar graph LED G Bar graph LED H Automatic blocking time in seconds 10 20 30 40 50 60 70 80 9 7 Digital sensor test In the digital sensor test the sensors fitted on the machine are tested for their digital condition Briefly after the operation unit has been switched on with the key press the key and hold down ð The warning light above the key fla...

Page 105: ...cked Briefly after the operation unit has been switched on with the key press the key and hold down ð The warning light above the key flashes quickly and the manual mode warning light is illuminated Press the key To move the actuator for wrapping process press the or key Æ The bargraph display shows the current value of the rotary position sensor This value changes as the actuator for wrapping pro...

Page 106: ...e bale chamber the desired baling pressure is reached if the 2 warning lights 1 for the left and right side light up An acoustic signal also sounds 9 11 Showing the software version number To show the version number press and hold the key Æ The bargraph shows the current software version number Bargraph LED Software version number LED A 1 LED B 2 LED C 3 LED D 4 LED E 5 LED F 6 LED G 7 LED H 8 ...

Page 107: ...of the machine consists essentially of the job computer 1 the terminal 2 and the control and function elements The job computer 1 is located on the right side of the machine under the side hood Functions of the job computer 1 Control of actuator system installed on the machine Transmission of error messages Evaluation of sensor system Diagnostics of sensor system and actuator system The driver get...

Page 108: ...the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate Switching off Move the toggle switch 1 from position II to position I If machine is not connected Main window If machine is connected Road travel EQG001 003 INFORMATION For more details on how the terminal functions follow the terminal operat...

Page 109: ...he following sections Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 118 Keys 2 The machine is operated by actuating the keys 2 next to the icons on the grey fields refer to page 119 Main window 3 There are the following main window views Road travel screen refer to page 126 Working screen s refer to page 125 Menu level refer t...

Page 110: ...guidance and entry of values data the terminal is equipped with a touch capable display By touching the display you can call up and change values in blue font 11 2 Switching terminal on off 1 EQ003 253 Before switching on the terminal for the first time check that the connections are correct and tight INFORMATION When the terminal is switched on for the first time the machine configuration is load...

Page 111: ...he machine is operated by pressing the keys 2 via touch function refer to page 119 Main window 3 Values figures shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 126 Working screen s refer to page 125 Menu level refer to page 136 Keys 4 Alternatively the machine is operated by pressing the keys 4 wit...

Page 112: ...ut saving Brightness Switch from day to night design and vice versa Scroll wheel 6 Alternatively the values figures shown in blue in the main window 3 can be selected using the scroll wheel 6 The scroll wheel 6 can also be used to navigate between the individual menus Turning the scroll wheel to the right Increase the value Navigate to the next value in the menu Navigate to the next menu Turning t...

Page 113: ...mmunication and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this syste...

Page 114: ... the terminal memory Loading may take a few minutes Switching ON Press and hold down the key 1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen EQG000 056 The...

Page 115: ...NE recom mends positioning the machine application in the main view 3 Information view Additional applications apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 12 4 Design of the KRONE machine application 1 2 3 EQG...

Page 116: ...ow can be selected using the touch function There are the following main window views Road travel screen refer to page 126 Working screen s refer to page 125 Menu level refer to page 136 12 5 Setting units on the terminal The units e g metric or imperial can be set on the terminal in the menu User settings This setting is accepted after the terminal has been restarted as well as for the machine so...

Page 117: ...OBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The agricultural ISOBUS system enables information and data to be exchanged between tractor and unit of different manufacturers For this purpose both the required plug connections and the signals are standardised which are req...

Page 118: ...ess than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status line EQ000 901 Icons displayed with shading can be selected If an icon with shading is selected a window with further inf...

Page 119: ...eed net in manual mode Press the key to guide the net to the round bale Feed film in manual mode Press the key to guide the film to the round bale Switch net wrapping to automatic mode The previously selected type of operation manual mode or automatic mode in the set type of tying is displayed on the key The type of operation is changed by press ing the key Switch net wrapping to manual mode Switc...

Page 120: ...off or Working lights switched on is displayed on the key Press the key to change the setting Switching on working lights Switch off warning beacon Warning beacon only for certain countries The previously selected setting Warning beacon switched off or Warning beacon switched on is displayed on the key Press the key to change the setting Switch on warning beacon Menu level on the terminal Press th...

Page 121: ...chine The following represented icons are not always available Icon Explanation The TIM status indicates the successful connection between tractor and machine The machine automatically takes over control of the TIM func tions on the tractor refer to page 129 Flashing 2 TIM functions are currently active one TIM function of which has been overridden The connection is restored by pressing the key TI...

Page 122: ... to page 124 100 50 0 60 40 Set and display the baling pressure The baling pressure can be set directly on the working screen refer to page 127 TIM function Opening and closing tailgate at the end of the tying cycle has been activated The TIM function can be switched off individually via the checkbox e g if the machine is in an unfavourable position for ejecting the round bale To configure the TIM...

Page 123: ...e is in the upper position The blade cassette is in the lower position The blade cassette is in the lower position and the blades are unlocked Individual blades can be removed in this maintenance posi tion refer to page 205 Icons during net or chamber film wrapping Icon Explanation 1 Value of bale diameter baling pressure has been reached flashing 2N 2F Net film is fed 3N 3F Net film is not pulled...

Page 124: ...unter is dis played and shows the current total of pressed round bales If the display is pressed Menu 13 1 Cus tomer counter opens refer to page 148 130 Bale diameter The set bale diameter is displayed in cm If the display is pressed Menu 5 Bale dia meter opens so that the baling pressure can be set refer to page 143 14 5 Direction display 100 50 0 60 40 1 EQG003 105 The direction display 1 shows ...

Page 125: ...eft level 4 1 Swath is picked up further to the right level 1 2 Swath is picked up further to the right level 2 3 Swath is picked up too far to the right level 3 3 Arrow flashes Swath is picked up too far to the right level 4 For more information on how the bale chamber is filled refer to page 69 If the swath is the same width as the bale chamber pick up the swath as centrally as possible If the s...

Page 126: ...een Press Æ The working screen is shown refer to page 121 From each menu ü One menu is called up Press longer 14 7 Automatic call of the Road travel screen EQG000 026 The terminal switches automatically to the Road travel screen after roughly five minutes when the following requirements are met ü The PTO shaft is switched off ü The tailgate is closed ü The machine is in field mode ...

Page 127: ...s the scroll wheel ð The setting is accepted the input field closes Adjusting the baling pressure via the touch capable display Tap the blue value to be changed ð An input field opens Enter the desired value and press ð The value is saved and the input field exited 14 9 Operating the hydraulic blade group control system The hydraulic blade group control system can be used to switch the blades cent...

Page 128: ...ing screen After the required function of the blade group control system has been selected the prompt appears after approx 2 seconds to swivel the blades out and to lower the blade cassette via the tractor hydraulics Confirm the prompt on the display To swivel out the blades and lower the blade cassette actuate the control unit green 7 After approx 2 seconds the prompt appears to swivel in the des...

Page 129: ...sion with TIM 1 0 14 10 1 Mode of operation of TIM 1 0 WARNING Risk of injury due to unpredictable movement of the round bales when the machine is operating on a slope If round bales are deposited on a slope they may start moving on their own Once round bales have started moving their weight and cylindrical shape may cause serious accidents and injure people On slopes deposit round bales in manual...

Page 130: ... is being registered and authenticated with the tractor TIM status The machine has been registered and authenticated By press ing the key TIM the TIM status switches to TIM status The machine waits for confirmation of the tractor Confirmation on the terminal or on another control panel on the tractor causes the TIM status to switch to The TIM status indicates the successful connection between trac...

Page 131: ...re selected and registration and authentication were run on the tractor ü The TIM status on the working screen is on Press TIM Confirm the TIM functions on the terminal or on another control panel on the tractor Æ The TIM status switches to The machine automatically takes over control of the TIM functions on the tractor If no TIM status is displayed on the working screen the TIM functions must be ...

Page 132: ... function has been deactivated 14 11 Operating machine via joystick 14 11 1 Auxiliary functions AUX There are terminals which support the additional function Auxiliary AUX By means of this function programmable keys of peripheral equipment e g joystick can be assigned with functions of the connected job computers A programmable key can be assigned with several different functions If key assignment...

Page 133: ...nal Operating Instructions 150001050_01_en 133 Recommended configuration of a Fendt joystick EQG003 039 Recommended configuration of a WTK joystick EQG003 040 The keys on the WTK joystick can be assigned on 2 levels Change between the levels using the switch 2 Æ The LED 1 is lit green or red ...

Page 134: ...film wrap ping refer to page 140 3 Pre signalling refer to page 141 4 Tying start delay for net wrapping refer to page 141 4 Tying start delay for chamber film wrapping for version with Net wrapping and chamber film wrap ping refer to page 142 5 Bale diameter refer to page 143 7 Sensitivity direction display refer to page 143 8 Selection type of tying for version with Net wrapping and chamber film...

Page 135: ...ctuator test refer to page 159 15 3 Software information refer to page 162 15 2 Recurring icons To navigate in the menu level menus the following icons appear again and again Icon Designation Explanation Up arrow Move up to select something Down arrow Move down to select something Right arrow Move right to select something Left arrow Move left to select something Disk Save the setting ESC Leave th...

Page 136: ...ode 15 3 Selecting a menu Level To bring up the menu level from the working screen press Æ The display indicates the menu level Return from the menu pages to the main menu Keep pressing until the main menu appears For an overview of the menus refer to page 134 15 4 Selecting a menu Calling up menu The menus are selected depending on used terminal touch sensitive or not touch sensitive For version ...

Page 137: ...The menu opens Leaving menu Press or adjacent key Æ The menu closes 15 5 Changing value For the settings in the menus values must be entered or changed The values are selected depending on used terminal touch sensitive or not touch sensitive For version with touch sensitive or not touch sensitive terminal By means of the scroll wheel Additionally for Touch sensitive terminal version By pressing or...

Page 138: ...loses Using the value Tip the value ð An input mask opens Increase or reduce value Press to save the value Æ The setting is saved and the input mask closes 15 6 Changing mode It is possible to select between different modes in individual menus To select the next mode press To select the previous mode press To save press Æ An acoustic signal sounds the set mode is saved and the icon is briefly disp...

Page 139: ... for tying in the menu level may look different For the Net and chamber film wrapping version Pos Icon Explanation 1 n Number of net layers if net has been selected as the type of tying un der 3 n Number of film layers if film has been selected as the type of tying un der 3 2 Tying start delay net wrapping if net has been selected as the type of tying under 3 Tying start delay chamber film wrappin...

Page 140: ...g is selected in menu 8 Type of tying refer to page 144 To open the menu press n Æ The display shows menu Number of net layers Adjusting the number of net layers Increase or decrease the value refer to page 137 To save the value press 15 9 Menu 1 Number of film layers chamber film wrapping n 8 0 1 5 3 5 n 1 EQG003 001 ü For The menu level is active refer to page 136 ü Chamber film wrapping is sele...

Page 141: ...ional film layer 15 10 Menu 3 Advance signalling Pre signalling is used to warn if the round bale in the bale chamber is near completion On the terminal you can set the filling for which pre signalling starts n 90 0 5 3 EQG003 002 ü For The menu level is active refer to page 136 To open the menu press Æ The display shows menu Advance signalling Setting advance signalling Increase or decrease the v...

Page 142: ...y Adjusting the tying start delay Increase or decrease the value refer to page 137 To save the value press 15 12 Menu 4 Tying start delay chamber film wrapping Tying start delay is used to set the period of time which is required between completion of round bale in the bale chamber and triggering the tying cycle The tying start delay is set in seconds Setting range 0 0 1 0 s n 1 0 0 0 0 0 s 4 EQG0...

Page 143: ...menu level is active refer to page 136 To open the menu press Æ The display shows menu Bale diameter Adjusting bale diameter Increase or decrease the value refer to page 137 To save the value press 15 14 Menu 7 Sensitivity of direction display This menu is used to set the sensitivity of the direction display The direction display indicates whether the swath is picked up in the centre by the pick u...

Page 144: ...ay shows menu Sensitivity of direction display Adjusting the sensitivity of the direction display Increase or decrease the value refer to page 137 To save the value press 15 15 Menu 8 Type of tying for the Net and chamber film wrapping version n 1 2 8 EQG003 005 ü For The menu level is active refer to page 136 To open the menu press Æ The display shows menu Type of tying Changing mode Call up and ...

Page 145: ...e 136 To open the menu select Æ The display shows menu Manual operation The following status displays may appear on the display Icon Explanation Net motor is in feed position Net motor is in cutting position Net motor is in the tying position The position is not defined The keys on the sides can be used to control the following functions Icon Explanation Move actuator for wrapping process to feed ...

Page 146: ...apping version 10 n EQG003 007 ü For The menu level is active refer to page 136 To open the menu press Æ The display shows menu Manual operation The following status displays may appear on the screen Icon Explanation Tying actuator net film is in feed position Tying actuator net film is in cutting position Tying actuator net film is in tying position Position is not defined The keys on the sides o...

Page 147: ... cutting position press or To move the tying actuator to the tying position press or 15 18 Menu 13 Counters n all n EQG003 011 ü For The menu level is active refer to page 136 To open the menu press Æ The display shows the Counter menu The Counter menu is divided into the following submenus Menu Sub menu Designation 13 Counter refer to page 147 13 1 n Customer counter refer to page 148 13 2 all To...

Page 148: ...play shows menu 13 1 Customer counter The menu displays a customer list The names shown in blue can be adjusted refer to page 137 Navigate through the customer list using or To activate a customer counter navigate to the required customer and press Æ The required customer counter is highlighted in grey To open the detailed view of a customer navigate to the required customer and press Detailed vie...

Page 149: ...on Explanation Increase number of bales Reduce number of bales Setting displayed customer counter to zero Navigating between the detailed views of the customers Activating displayed customer counter Returning to the complete overview of all customers Changing the number of bales The number of bales can be manually changed in the customer counter The particular customer counter does not have to be ...

Page 150: ...ns that appear in the working screen have the following meaning Icon Explanation Total counter cannot be deleted 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Total of pressed round bales h Operating hours counter The keys on the sides of the terminal can be used to control the following functions Icon Explanation 1 Set season counter 1 to zero 2 Set season counter 2 to zero ...

Page 151: ...pment the ISOBUS menu is divided into the following submenus Menu Sub menu Designation 14 ISOBUS refer to page 151 14 5 TIM Configure TIM software refer to page 151 14 9 Switching between terminals refer to page 153 15 19 1 Menu 14 5 Configuring TIM software for TIM 1 0 version TIM 0 TIM Brand Model Function Instance TIM TIM TIM TIM 14 5 EQG003 015 ü The menu 14 ISOBUS has been selected refer to p...

Page 152: ...Icon Explanation TIM TIM The tractor is not connected to the machine via TIM If TIM functions have been selected the key switches to TIM TIM TIM TIM TIM TIM Start registration and authentication of the TIM functions TIM TIM Start TIM functions can be selected only when tailgate closed TIM TIM Stop TIM functions In doing so registration and authentic ation are also disconnected between tractor and ...

Page 153: ...ctor Æ The TIM status switches to The machine automatically takes over control of the TIM functions on the tractor refer to page 129 15 19 2 Menu 14 9 Switching between terminals INFORMATION This menu is only available if several ISOBUS terminals are connected When the user switches terminals for the first time the configuration of the machine is loaded into the next terminal The loading process c...

Page 154: ...he next terminal press 15 20 Menu 15 Settings n EQG003 036 ü For The menu level is active refer to page 136 To open the menu select Æ The display shows the Settings menu The Settings menu is divided into the following submenus Menu Sub menu Designation 15 Settings refer to page 154 15 1 Sensor test refer to page 155 15 2 Actuator test refer to page 159 15 3 Software information refer to page 162 ...

Page 155: ... B02 1 state 8 3V 7 3V 5 2V 2 4V 7 9V 13 1 EQG003 030 ü Menu 15 Settings is called refer to page 154 To open the menu press Æ The display shows the Sensor test menu Icon Designation Explanation Select previous sensor Select next sensor Exit menu Setting values The minimum and maximum setting value with attenuated sensor metal in front of the sensor are shown in the upper part of the bar display Th...

Page 156: ...de group B swivelled out for the Hydraulic blade group control system version B41 B41 B ON Blade group B swivelled in for the Hydraulic blade group control system version B42 B42 A OFF Blade group A swivelled out for the Hydraulic blade group control system version B43 B43 A ON Blade group A swivelled in for the Hydraulic blade group control system version B61 B61 M1 Tying 1 passive Possible statu...

Page 157: ...13 Sensor B08 Blade cassette up 3 is located on the left side of the machine in the bottom part The green bar in menu 15 1 Sensor test shows the saved value The black bar shows the current value of the sensor As soon as a new value is saved the green bar is adjusted to the black one ü The blade cassette 2 is flush with the cutting unit housing 1 Remove contamination in the area of the blade casset...

Page 158: ... soon as a new value is saved the green bar is adjusted to the black one ü The bale chamber is closed and empty ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empty adjust sensor B09 or B10 mechanically Loosen the screw connections of the sensor and move it in the oblong hole until the bar 2 is in...

Page 159: ...the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 27 The actuator test is used to test the actuators installed on the machine An actuator can only be tested when current is flowing through it Therefore in the Actuator test menu the actuator must be controlled manually for a short t...

Page 160: ...up control system version E10 E10 Warning beacon for certain countries E20 E20 Working lights net roll for the Working lights version E20 E21 E20 E21 Working lights net roll for version Net wrapping and chamber film wrapping and Working lights E21 E21 Working lights chamber film wrapping for the Net and cham ber film wrapping version E22 E23 E22 E23 Maintenance lighting side hood left right M01 M0...

Page 161: ...ion is available The LED on the plug can also be checked directly on the actuator Press to switch the actuator on Press to switch the actuator off Diagnostics of actuator for wrapping process 2 state 15 2 Q30 M01 M1 EQG000 053 The actuator for wrapping process M01 can be tested by moving it into the feed or cutting position To move the actuator for wrapping process into the feed position press To ...

Page 162: ...ructions 150001050_01_en 15 20 3 Menu 15 3 Software info KRONE SW D2515020117900011 500 15 3 EQG000 016 ü Menu 15 Settings is called refer to page 154 To open the menu press Æ The display shows the Software info menu Display area Icon Designation SW Total software version of the machine ...

Page 163: ...riggered by mistake the stop cock s must be closed during transport road travel WARNING Risk of accident when cornering with a hitched machine When cornering the hitched machine swings out further than the tractor This may result in accidents Consider the larger swivel range Consider people oncoming traffic and obstacles when turning WARNING Risk of accident caused by non locked regulating valves ...

Page 164: ...ith Single axle with compressed air brake or Tandem axle with compressed air brake The brake force regulator has been set to full load 1 1 refer to page 78 ü The permitted maximum speed of the machine is known and is maintained ü The road travel screen is open refer to page 126 16 2 Parking the machine Before uncoupling the machine from the tractor completely close the tailgate Shut down and safeg...

Page 165: ...in 1 Attach the universal shaft chain 1 to the support 3 With bottom suspension of the drawbar 2 1 RPG000 137 Fold out the universal shaft bracket 1 and place the universal shaft 2 on the universal shaft bracket 1 16 4 Checking road travel lighting 1 2 2 RPG000 073 Connecting road travel lighting to the vehicle electrical system refer to page 67 Check whether the rear lamps 1 are functional Clean ...

Page 166: ... is not secured properly for transportation on a lorry or train the parts may come loose unintentionally due to the airstream This may result in serious accidents or damage to the machine Carry out the following measures to secure moving machine parts 16 5 1 Securing the side hoods 1 2 4 3 RPG000 070 Make the following setting on the right and left sides of the machine Open the side hood 1 Guide a...

Page 167: ...g device To reduce the height of the machine for transport a tensioning device can be mounted on the tensioning arms of the machine KRONE special tool 1 Order number Tensioning device of bale formation conveyor 20 062 406 2 1 5 3 4 6 RPG000 072 Example image Make the following settings on the right and left sides of the machine Unscrew the bolt 1 Mount connecting pipe 6 with the screw connection 5...

Page 168: ... refer to page 27 The machine is equipped with 3 suspension points 1 suspension point is located in the front area of the drawbar 2 suspension points can be found at the rear on the yoke right and left upper machine side To lift the machine a hoist must be used which has a minimum load bearing capacity depending on the permitted total weight of the machine see type plate on the machine refer to pa...

Page 169: ...um electronics version 2 3 1 RP000 429 The black preselection indicator 2 on the right front side of the machine can be set to check visually when the desired baling pressure has been achieved The baling pressure must not exceed the setting 3 The following pressure ranges are recommended by KRONE Type of crop Recommended pressure range Hay low Straw medium high Silage high The baling pressure is s...

Page 170: ...t borehole may be used only for maintenance purposes and not for operation ü The tailgate is closed ü The bale chamber is empty Make the following setting on the right and left sides of the machine in the same way Pull the spring cotter pin 3 from the securing pin 4 on the spring tube 1 Re insert the securing pin 4 into the required borehole on the spring tube 1 and secure with the spring cotter p...

Page 171: ...ensor B61 Tying 1 passive refer to page 159 The feed rocker arm is moved to the relevant position in the following way using the operation unit or the terminal For the Alpha operation unit version If the feed or end position is not correct a new feed or end position must be saved This can only be set or saved in the following mode ü The ALPHA operation unit is switched off Press the keys and simul...

Page 172: ...press or To move the feed rocker arm to the saved end position press or If the feed or end position is not correct a new feed or end position must be saved This can only be done in menu 15 1 Sensor test Open menu 15 1 Sensor test on the terminal refer to page 155 To move the feed rocker arm in the direction of the feed position press or To move the feed rocker arm in the direction of the end posit...

Page 173: ...ractor Move the feed rocker arm in the direction of the feed position until the feed rocker arm 1 has approached the stop 2 up to a distance of X 3 5 mm Save the new position 17 4 2 Checking and setting end position for chamber film wrapping 1 2 3 RP000 028 The end position has been optimally set with chamber film wrapping activated when the feed rocker arm 1 is in the end position on the insulati...

Page 174: ...etween the insulation and pressure shaft Save the new position 17 4 3 Checking and setting end position for net wrapping Y 1 2 RP000 044 The end position has been optimally set when Y 410 mm Open menu 10 Manual operation on the terminal refer to page 146 Move the feed rocker arm 1 to the saved end position Switch off the tractor remove the ignition key and take it with you Check whether the dimens...

Page 175: ...70 200 mm or the film by Y 230 260 mm Z 5 3 4 RP000 878 Net wrapping Dimension preset by KRONE Z 365 mm Chamber film wrapping Dimension preset by KRONE Z 370 375 mm If the wrapping material overhang 1 is not X 170 200 mm or Y 230 260 mm the wire rope 5 must be adjusted as follows The greater the dimension Z of the wire rope 5 the greater the wrapping material overhang 1 The smaller the dimension Z...

Page 176: ...ed refer to page 27 ü The roll holder has been swivelled forwards To increase the brake force increase the dimension X To reduce the brake force reduce the dimension X For the Net and chamber film wrapping version 6 1 2 X 3 4 5 RP000 608 The wrapping material brake is located on the right side of the machine under the storage compartment The spring 2 is mounted in such a way that the brake pad 1 i...

Page 177: ...cess When the wrapping material is guided to the round bale the brake force should be reduced so that the wrapping material can be pulled more easily off the round bale This brake force release during the feed process can be set on the spring 3 on the right side of the machine behind the side hood The more the spring 3 is tensioned the greater the brake force release during the feed process ü The ...

Page 178: ...r B02 Tying process active refer to page 155 The axial play must be X 1 2 mm To release the wrapping material brake press the lever 5 downwards Measure the axial play X of the brake disc 4 to the adjusting collar 1 If the axial play is not X 1 2 mm Raise the lever 6 Swivel the brake disc 4 with the roll holder 3 forwards and pull off the brake disc 4 Loosen the threaded pin 2 and dismount the adju...

Page 179: ...with a red border in the figure This keeps the tension lever 2 in bottom position to prevent it from touching the film roll 1 Setting the chamber film wrapping from position I to position II To lock the locking pin with ball head 3 turn the ball head clockwise until the roll pin 4 moves through the slot At the same time move the tension lever 2 downwards to the borehole Æ The compression spring au...

Page 180: ...bar 2 locks the conical roller 1 to prevent it from rotating during net wrapping Position II chamber film wrapping The locking bar 2 releases the conical roller 1 to ensure that it rotates during chamber film wrapping To lock the conical roller 1 for net wrapping pull the locking bar 2 and turn it anti clockwise until it engages in position I To release the conical roller 1 for chamber film wrappi...

Page 181: ...comb for net wrapping For version with Net wrapping 1 2 X 3 RP000 186 The retaining comb 1 is located on the front of the machine under the storage compartment Make the following check on the right and left sides of the machine in the same way Check whether the dimension X on the spring 2 is X 15 mm If the dimension is not X 15 mm set the dimension on the nut 3 ...

Page 182: ...or chamber film wrapping For the Net and chamber film wrapping version 2 X 3 1 RP000 025 The retaining comb 1 is located on the front of the machine under the storage compartment Make the following check on the right and left sides of the machine in the same way Check whether the dimension X on the spring is X 5 mm If the dimension is not X 5 mm set the dimension on the nut 3 ...

Page 183: ...sion I II 3 4 4 5 5 1 2 RP000 030 Position I The trapezoidal rubbers 4 on the underside of the retaining comb have been pre assembled with the short side pointing backwards seen in direction of travel The figure shows the underside of the retaining comb Position II If the blue strips 1 are taken along by the first net feed roller with a delay or are not taken along you can reverse the trapezoidal ...

Page 184: ...Ensure that the brown fabric side is facing down Mount the metal strip 2 with the screw connections 3 Ensure that the borehole 5 on the metal strip 2 is facing against the direction of travel 17 14 Setting the working lights For working lights 1 0 version The interior working lights on the side hoods on the left and right hand side of the machine can be set as required The working lights are turne...

Page 185: ...iously injured or killed by damaged hydraulic hoses The date of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly Replacement of the hydraulic hoses is recommended after a lifetime of six years Use original spare parts when replacing hoses NOTICE Damage to the machine due to soiling of the hydraulic system If foreign objects or liquids get into the hydraulic sy...

Page 186: ...ck hydraulic hoses refer to page 198 Cleaning deflection pipes or conical tying roller refer to page 198 Check the electrical connection cables and if necessary have them repaired or changed by a KRONE service partner 18 1 2 Maintenance After the season Components Clean the machine refer to page 198 Lubricate the machine according to the lubric ation chart refer to page 188 Lubricate the universal...

Page 187: ...d by KRONE service partners Check the hydraulic hoses for leaks and if ne cessary have them replaced by a KRONE service partner refer to page 198 Cleaning bushing and drawbar eye refer to page 200 Change replace blades refer to page 205 18 1 4 Maintenance once after 50 hours Changing oil Main gearbox refer to page 197 18 1 5 Maintenance Once after 500 round bales Components Adjusting the scraper o...

Page 188: ...E Damage to bearing points When using lubricating greases not approved and when mixing different lubricating greases the lubricated parts may be damaged Only use approved lubricating greases refer to page 44 Do not use graphite containing lubricating greases Do not mix different lubricating greases NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of prop...

Page 189: ...Multi purpose grease Apply two strokes of lubricating grease from the grease gun per grease nipple Remove excess lubricating grease at the grease nipple Lubricating Multi purpose grease Remove old lubricating grease Apply a coat of new lubricating grease thinly with a brush Remove excessive lubricating grease Left side of machine 1 4 3 2 5 6 RPG000 029 ...

Page 190: ...18 Maintenance 18 2 Lubrication chart 190 Comprima F 155 XC Original Operating Instructions 150001050_01_en Every 20 operating hours 2 3 5 6 Every 50 operating hours 1 4 ...

Page 191: ...Maintenance 18 Lubrication chart 18 2 Comprima F 155 XC Original Operating Instructions 150001050_01_en 191 Right and rear side of machine 2 1 3 4 5 RPG000 030 Every 20 operating hours 1 3 4 5 ...

Page 192: ...e the universal shaft with multi purpose grease at the intervals indicated in the table below For a list of the lubricating greases to be used refer to page 44 The following table provides information about the lubricant quantity and the lubrication interval per lubrication point Pos Lubricant quantity Lubrication interval 1 18 g 50 hours 2 30 g 3 20 g 4 6 g 18 4 Tightening torques Deviating tight...

Page 193: ...s with hexagon socket in case the countersunk screw is tightened via hexagon socket DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 ...

Page 194: ...tening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X ...

Page 195: ...minium or steel housings The term locking screw includes the drain plug the inspection screw as well as the ventilation and breather filters This table applies only to locking screws with external hexagon in connection with copper seal ring and for bleed valves made of brass with shaped seal ring Thread Locking screw and sight glass with copper ring1 Ventilation breather filter made of steel Bleed...

Page 196: ... pressure refer to page 43 Æ If the tyre pressure is too high deflate air Æ If the tyre pressure is too low increase the tyre pressure Check the maintenance intervals for tyre pressure refer to page 185 Retighten wheel nuts DVG000 002 Retighten the wheel nuts crosswise as shown with a torque wrench tightening torque refer to page 196 Maintanance intervals refer to page 185 Tightening torque wheel ...

Page 197: ...ut down and safeguarded refer to page 27 Checking oil level Remove the locking screw from the inspection and filling hole 3 ð The oil must reach the inspection and filling hole 3 If the oil reaches the inspection and filling hole 3 Screw the locking screw into the inspection and filling hole 3 tightening torque refer to page 195 If the oil does not reach the inspection and filling hole 3 Top up wi...

Page 198: ...from working range When performing cleaning work with compressed air or with high pressure cleaner wear suitable working clothes for example eye protection NOTICE Damage to the machine due to water damages with high pressure cleaner If the water jet from a high pressure cleaner is aimed directly at bearings and electrical electronic components these parts can be damaged Do not aim the water jet fr...

Page 199: ... tying roller 18 9 Comprima F 155 XC Original Operating Instructions 150001050_01_en 199 For version with Net wrapping 1 2 RP000 467 Remove any corrosion from all fixed deflection pipes 1 and from the brake surface of the brake disc 2 in the tying unit ...

Page 200: ...ny corrosion from the brake surface of the brake disc not shown here on the wrapping material brake 18 10 Clean the bushing and the drawbar eye RP000 198 The drawbar eye must always be coupled horizontally in the towing hitch The wear limit of bushing 1 in the drawbar eye 2 is X 43 mm If the dimension X is exceeded the drawbar eye 1 must be replaced by a KRONE service partner To minimize wear clea...

Page 201: ... and sprocket wheels for wear 18 12 Protecting brake disc of the wrapping material brake from corrosion 1 2 RP000 466 To prevent corrosion on the brake disc of the wrapping material brake mask the brake surface of the brake disc 2 with insulating tape 1 18 13 Checking the screw connections on the drawbar 1 2 RPG000 088 Check whether the screw connections 1 or 2 have been tightened to the correct t...

Page 202: ...per 2 is not very close to the spiral roller 1 set the scraper 2 as described below ü The tailgate is open and the tailgate is hydraulically locked refer to page 75 ü The side guard on the right side of the machine side is open Loosening scraper reinforcer For the Net and chamber film wrapping version 1 3 1 3 4 2 RP000 302 3 scraper reinforcers 3 are also mounted on the scraper rail 1 These scrape...

Page 203: ...ping wedge 5 on both outer sides of the bale chamber and tighten the screw connection 6 Turn machine manually and check whether the scraper rail 3 is positioned the spiral roller 4 If the scraper rail 3 is not positioned on the spiral roller 4 Loosen the screw connection 6 on the clamping wedge 5 Turn the clamping wedge 5 by 180 and tighten the screw connection 6 INFORMATION It is possible to turn...

Page 204: ...mm and the inside distance to the bale chamber between deflection roll 2 and scraper 1 is 1 2 mm 18 14 3 Adjusting the scraper on the fixed deflection rolls All scrapers on the fixed deflection rolls must be regularly checked and adjusted The following image shows the position of the fixed deflection rolls 1 in the bale chamber on which scrapers are mounted 1 RP000 311 Proceed as follows for all s...

Page 205: ...ower idle speed until the cam clutch has engaged Shift up the PTO shaft to rated speed 18 16 Changing the blades ü The pick up is fully raised in transport position refer to page 79 ü The blade cassette has been lowered refer to page 84 ü The tailgate is open and secured by the stop cock on the tailgate ü The machine is shut down and safeguarded refer to page 27 Moving blades to maintenance positi...

Page 206: ...rking on the blade cassette shut down and safeguard the machine refer to page 27 1 2 RP000 150 Remove the blades 1 Insert a new or a ground blade 1 Ensure that the blade 1 is correctly positioned on the blade control shaft and is centred in the slot 2 After inserting all blades 1 check that all blades 1 are in alignment INFORMATION If the cutting unit is not switched on for a prolonged period the ...

Page 207: ...ow it to engage Locking Pull the handle 3 out of position II and let it engage in position I If the handle 3 cannot be moved manually Remove the supplied tool 1 Place the tool 1 on the blade retaining shaft 2 and turn it to position I and allow it to engage Æ After locking the blade retaining shaft 2 the blades swivel independently upwards into the working position 18 18 Checking and moving the bl...

Page 208: ...of the machine Move the blade retaining shaft 2 by 8 mm Knock the roll pin 1 into the opening 3 on both sides of the machine 18 19 Grinding the blades INFORMATION KRONE recommend the KRONE blade grinding machine for grinding the blades Contact your KRONE dealer For further information please refer to the operating instructions of the blade grinding machine Correctly ground sharp blades reduce fuel...

Page 209: ... the cutting edge 1 maintaining an angle of α 10 degrees 1 degree Use suitable tools to touch up serrated blades 2 18 20 Checking lubricating the safety rolls of the single blade locking device The single blade locking device prevents the blades from being damaged when coming into contact with foreign objects To ensure that the single blade locking device functions perfectly the safety rolls must ...

Page 210: ...chine is shut down and safeguarded refer to page 27 ü The pick up is lowered to working position refer to page 79 ü The pick up guard on the right side of the machine has been removed ü The drive chains 1 and 2 and the pick up guard have been cleaned To increase the chain tension turn nut 4 and 5 clockwise until the dimension X1 60 mm and X2 60 mm has been set To reduce the chain tension turn nut ...

Page 211: ...he dimension X 200 mm INFORMATION The drive chain is supplied with oil via the central chain lubrication system refer to page 97 18 21 3 Drive chain of the bale formation conveyor 7 1 6 2 4 X 2 X 1 8 5 3 RPG000 132 The drive chain 1 of the bale formation conveyor drive and the upper compression roller are located on the left side of the machine The dimension X1 of the tensioned spring length 4 mus...

Page 212: ...hat there is a slight gap INFORMATION The drive chain is supplied with oil via the central chain lubrication system refer to page 97 18 21 4 Drive chain of the auger conveyor 1 2 X 3 4 RP000 473 The drive chain 2 of the left auger conveyor is on the left side of the machine behind the pick up guard 1 The dimension X of the tensioned spring length 3 must be X 60 mm ü The machine is shut down and sa...

Page 213: ...the tensioned spring length 3 must be X 220 mm ü The machine is shut down and safeguarded refer to page 27 ü The right side hood is open To tension the drive chain 1 use the nut 2 to set the dimension X 220 mm INFORMATION The drive chain is supplied with oil via the central chain lubrication system refer to page 97 18 22 Checking the bale formation conveyor tension X 2 1 RPG000 090 The dimension X...

Page 214: ...34 If the baling pressure indicators 1 1 are no longer in the 0 position the baling pressure indicators 1 1 must be set The baling pressure indicators 1 2 must be located behind the right side hood at a distance of around 2 mm to the holder 4 The wire rope 3 must be tensioned slightly Set the wire rope 3 on the screw connection 2 so that it is tensioned slightly and the baling pressure indicators ...

Page 215: ...and hold in this position To move the holder 6 with the sensors 5 in the direction of the arrow undo the wing screw 3 in the storage compartment Move the holder 6 with the sensors 5 in the direction of the arrow until the warning lights 7 on the KRONE Alpha operation unit 8 light up Mount a screw in the recess at this position 4 so that the holder 6 with the sensors 5 cannot be swivelled deeper 18...

Page 216: ...l holder 3 forwards and pull off the brake disc 4 Loosen the threaded pin 2 and dismount the adjusting collar 1 Use shim rings to set the required axial play X Mount the adjusting collar 1 and tighten the threaded pin 2 Push the brake disc 4 onto the roll holder 3 and swivel it back into the machine 18 25 Servicing chain lubrication unit 18 25 1 Checking oil level topping up oil and changing filte...

Page 217: ...ervoir 3 with oil refer to page 216 18 25 2 Cleaning the dosing units 1 2 6 5 4 2 3 7 RP000 231 If individual dosing units 2 on the central chain lubrication system are blocked clean these dosing units and the surrounding area see also Maintenance table refer to page 185 The distributor block 3 with the dosing units 2 of the central chain lubrication system are located on the right and left sides ...

Page 218: ... are damaged they must be replaced ü The machine is shut down and safeguarded refer to page 27 ü The front side hood is open Unscrew the cap nut 1 from the dosing unit 2 Cut through the hose 4 above the cap nut 1 ð The hose 4 is shortened with each cut Therefore do not cut any further than the piece which is damaged Pull the defective hose 4 out of the cap nut 1 and dispose of Screw the cap nut 1 ...

Page 219: ...t 3 with the spring 2 Cleaning air filter ü The filter element has been removed refer to page 219 Blow out the intrior of the filter housing the filter element and the remaining components with compressed air In the case of stubborn dirt clean the components with water Installing filter element ü The machine is shut down and safeguarded refer to page 27 Insert the filter element 3 with the spring ...

Page 220: ...air reservoir 1 must be emptied regularly refer to page 185 The drain valve 2 is on the underside of the compressed air reservoir 1 Shut down and safeguard the machine refer to page 27 WARNING Risk of eye injury due to spurting condensation water Wear suitable protective goggles ü A suitable container is available for escaping condensation water Open the drain valve 2 Æ Allow compressed air and co...

Page 221: ...group control system The solenoid valves 1 are located on the right side of the machine behind the side hood If the Comfort electronics fail the solenoid valve 2 can be used to lift or lower the pick up and the solenoid valve 3 can be used to lift or lower the blade cassette in an emergency To lift or lower the pick up or the blade cassette in an emergency WARNING Risk of injury due to hot surface...

Page 222: ...switchover to pick up on the terminal Pre select pick up on the terminal by pressing the key The hydraulic hose has not been inserted in the tractor Correctly connect the hydraulic hose for the pick up refer to page 55 The working height of the pick up is set too high that the pick up cannot be lowered Set the working height of the pick up refer to page 80 Malfunction There are crop blockages in t...

Page 223: ...tructure e g clover grass Drive with few or no blades To swivel out blade groups refer to page 84 The crops are too moist for this baling system Use a different round baler Malfunction The direction display during the baling process reacts too sensitively Possible cause Remedy The spring tubes on the belt tensioning device for setting the bale diameter move too sluggishly Clean the spring tubes Lu...

Page 224: ...wn at the end of the baling process Net wrapping The number of net layers is too low Increase the number of net layers via the terminal refer to page 140 The wrapping material is torn Use only wrapping material of the designated quality KRONE recommends one of the KRONE excellent products see label on the machine with the number 27 016 326 Malfunction The round bale is barrel shaped This causes th...

Page 225: ... the wrapping material Remove sharp edges from along the path of the wrapping material If the malfunction persists contact the KRONE service partner Malfunction The wrapping material net or film does not or not completely cover one or both of the outer edges Possible cause Remedy The wrapping material net or film is not correctly braked during the tying cycle Adjust the wrapping material brake ref...

Page 226: ...the oil pump is not pressed in for the complete stroke Increase the oil quantity refer to page 216 Have the oil pump dismounted and cleaned or replaced by a KRONE service partner The oil is too thick Use recommended oil refer to page 44 The central chain lubrication system is contaminated Clean the entire central chain lubrication system Malfunction The oil consumption is too high Possible cause R...

Page 227: ...usly Remedy the malfunction when the error message is displayed refer to page 229 If the malfunction cannot be remedied contact KRONE Customer Service KMC 521202 5 B11 L EQG000 034 The display shows an error message if a malfunction occurs on the machine At the same time an audio signal will be heard continuous horn sound Description of malfunction possible cause and remedy refer to page 229 Confi...

Page 228: ...he upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not permitted 3 There is an overvoltage or a short circuit to supply voltage 4 There is an undervoltage or a short circuit to ground 5 A cable is broken or amperage is too low 6 There is a short circuit to ground or amperage is too low 7 The mechanics do not respond or the expected result...

Page 229: ...acting the dealer collect the following information about the error message Note the error number and the respective FMI refer to page 227 that are shown on the display Shut down and safeguard the machine refer to page 27 Check sensor actuator externally for damage Æ If the sensor actuator is damaged replace the sensor actuator Æ If the sensor actuator is not damaged continue with the next test st...

Page 230: ...rating terminal is de fective Note the error number with the FMI and contact the KRONE service partner 520193 CAN2 CAN2 Possible cause Remedy FMI 19 There is a CAN communication malfunction The wiring is faulty Check wiring for damage refer to page 229 The operating terminal is de fective Note the error number with the FMI and contact the KRONE service partner 520194 CAN3 CAN3 Possible cause Remed...

Page 231: ...uit to ground has occurred The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC...

Page 232: ...to the supply voltage has occurred The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control ...

Page 233: ...rrent intensity is too low The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC...

Page 234: ...t intensity is too weak The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC No...

Page 235: ...uit to ground has occurred The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC...

Page 236: ...to the supply voltage has occurred The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control ...

Page 237: ...rrent intensity is too low The wiring is faulty Check wiring for damage refer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC...

Page 238: ...tu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC Note the error number with the FMI and contact the KRONE service partner 521105 Low Voltage group UB6 of the KRONE...

Page 239: ...fer to page 229 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram Check the sensor and the cabling for damage refer to page 229 The control unit KMC is de fective Replace the control unit KMC Note the error number with the FMI and contact the KRONE service partner ...

Page 240: ...number with the FMI and contact the KRONE service partner 521114 Low Supply voltage of the sensors Uext1 faulty Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred There is a cable break or short circuit Note the error number with the FMI and contact the KRONE service partner 521115 Low Supply voltage of the sensors Uext2 faulty Possible cause Remedy FMI 4 An unde...

Page 241: ...e Switch off the PTO shaft in road mode 522010 Blade cassette for version with Hydraulic blade group control system Possible cause Remedy FMI 7 The blade cassette signals a fault The blade cassette has not been swivelled in To preselect the blade cassette the key was pressed To swivel in the blade cassette actuate the control unit in the tractor yellow 3 522011 Blade cassette for version with Hydr...

Page 242: ...older Insert the net roll according to the description For Net wrapping version refer to page 87 For Net and chamber film wrapping version refer to page 90 The net has not been correctly inserted Insert the net according to the description For version with Net wrapping refer to page 89 For version with Net wrapping and chamber film wrapping refer to page 91 The net overhang is too short Check the ...

Page 243: ...that it is at least 250 mm If the film overhang is too short adjust the wire rope refer to page 175 The brake force release has not been set correctly Check and set the brake force release during the feed process refer to page 177 The wrapping material brake does not release Adjust the wrapping material brake refer to page 176 Check the axial play of the wrapping material brake refer to page 215 T...

Page 244: ...The cutting unit is not en gaged The cutting unit has been set too deep The rotational speed is too high Check the rotational speed It must not be higher than 540 rpm 522021 Chamber film wrapping Possible cause Remedy FMI 7 The film stops when tying activated The film tears after tying starts or during the tying process The wrapping material brake has been set too forcefully Check and adjust the w...

Page 245: ...ause Remedy FMI 7 The film is running even though tying has not been started The film is pulled during bal ing Check and adjust the wrapping material brake refer to page 176 Check whether the claws on the brake disc are functional and whether as a result the cardboard tube of the film roll is held properly in place The film overhang is too long Check the film overhang Ensure that it does not excee...

Page 246: ...ve deposits from the cutting unit If required have the cutting unit replaced by a KRONE service partner The cutting unit is not actu ated Remove deposits from the cutting unit Check that the blade lever rotates Check and adjust the wrapping material overhang refer to page 175 The actuator for wrapping pro cess is defective Check the actuator for wrapping process The ratchet on the cutting unit doe...

Page 247: ...illed very unevenly More crops were fed in on the left side than on the right side Fill the bale chamber more evenly Drive more slowly at the end of the round bale Check and set the sensor B10 Filling display right refer to page 158 522041 Round bale in the bale chamber Possible cause Remedy FMI 0 There is a filling problem The round bale in the bale chamber is too small on the left side The bale ...

Page 248: ...gate using the tractor hydraulics The sensor is defective or has been incorrectly set Check and set the sensors B11 B12 Lock hook bale chamber left Lock hook bale chamber right refer to page 155 522048 Tailgate Possible cause Remedy FMI 2 The tailgate is open during road operating mode The tailgate is not locked Close the tailgate using the tractor hydraulics The sensor is defective or has been in...

Page 249: ...ing of the sensor is de fective 522105 B05 Sensor B05 Slip floor conveyor Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 229 The wiring of the sensor is de fective 522108 B08 Sensor B08 Blade cassette up Possi...

Page 250: ...rcuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 229 The wiring of the sensor is de fective 522112 B12 R Sensor B12 Lock hook bale chamber right Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or t...

Page 251: ...s occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 229 The wiring of the sensor is de fective 522142 B42 A OFF Sensor B42 Blade group A swivelled out for the Hydraulic blade group control system version Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred...

Page 252: ...ve 522300 M01 M1 Actuator M01 Motor tying 1 passive Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 229 The wiring of the actuator is faulty 522301 K01 Actuator K01 Pick up Possible cause Remedy F...

Page 253: ...d or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 229 The wiring of the actuator is faulty 522402 E10 Actuator E10 Warning beacon Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circui...

Page 254: ...6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 229 The wiring of the actuator is faulty 522500 EEPROM Possible cause Remedy FMI 13 The wrong configuration values were saved An invalid machine type has been specified Adjust the machine type Restart the machine The configuration parameters of...

Page 255: ... for damage refer to page 229 The control unit is defective Note the error number with the FMI and contact the KRONE service partner 522540 FM 1 Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check the wiring The control unit is defective Note the error number with the FMI and contact the KRONE service partner 522541 FM 1 Possible cause Remedy FMI 19 There is a ...

Page 256: ...o not move back fully to the initial position when the tailgate is closed the baling pressure indicators must be set 2 1 5 4 3 RP000 532 It can be read off on the baling pressure indicators 4 on the right hand side of the machine whether the tailgate is fully closed The tailgate is completely closed when the baling pressure indicators 4 are lifted slightly off the stop 5 and the wire rope 3 is ten...

Page 257: ...s the basic safety instructions must be read and observed refer to page 15 WARNING Risk of injury due to non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 27 20 1 Servicing the brake system WARNING Risk of injury resulting from damage to the...

Page 258: ... brake pads the brakes must be regularly checked and adjusted To ensure correct functioning and adequate brake power the distance between the brake pad and brake drum must be kept as low as possible This distance is set on the brake lever Brake actuation has been set in the factory An adjustment is required if the braking effect decreases e g due to the brake pads wearing and or the actuating stro...

Page 259: ...o rotate freely without grinding noises Setting brake lever for version with hydraulic brake X 2 3 1 4 RP000 431 When the brake is actuated brake pressure greater than 100 bar the distance X between the rear edge of the brake lever 1 and plate 4 must be X 55 mm If the gap X is greater than 55 mm the brake lever must be adjusted as follows Mark the current brake lever position on the brake shaft an...

Page 260: ... 10 12 of the length Y of the slack adjuster 2 Measure the length Y of the slack adjuster 2 Turn the screw 1 clockwise until the brake shoes are positioned firmly on the brake drum Turn the screw 1 anti clockwise until the cylinder stroke X on the slack adjuster 2 is 10 12 of the length Y Æ Example The length Y of the slack adjuster 2 is Y 150 mm Then the cylinder stroke must be X 15 18 mm Ensure ...

Page 261: ...ore putting the brake back into operation check that the safety installation functions Setting brake linkage If the dimension W is not within the range W 25 5 mm the brake linkage 3 1 3 2 must be extended as follows ü The machine is shut down and safeguarded refer to page 27 ü The pad thickness of the brake shoes must have a minimum thickness refer to page 258 ü The brake drums have been checked r...

Page 262: ... the clevises is not Z 0 5 mm the brake levers 1 1 1 2 must be adjusted Check whether the wheels turn freely when the brake is released Æ The unbraked wheels must be able to rotate freely without grinding noises Setting brake levers 1 3 RP000 469 Unscrew the bolt 1 Detach the brake linkage 3 1 3 2 from the support holder and pull out upwards Mark the current brake lever setting on the brake shaft ...

Page 263: ...e type plate of the machine Note the information on the suspension points provided Make sure the lifting means are properly secured Never stay under the suspended machine If work has to be performed under the machine securely support the machine refer to page 27 The car jack contact points are located on the left and right on the single axle or tandem axle and a marked with a sticker Example image...

Page 264: ...ids and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials ...

Page 265: ...the actuators and icons for the following hydraulic diagram An overview of the position of the sensors actuators and control units is provided in the circuit diagram Icon Actuator Explanation K01 Pick up K03 Raising lowering blade cassette K20 Blade group B for the Hydraulic blade group control system version K21 Blade group A for the Hydraulic blade group control system version Tailgate on the ba...

Page 266: ...4 ALPHA operation Analogue sensor test 105 Digital sensor test 104 Display filling 106 Setting the automatic blocking time 103 Setting the net layers 103 Showing the software version number 106 Start tying process in manual mode 102 Starting tying in automatic mode 102 ALPHA operation unit Overview of 101 switching on off 102 Analogue sensor test 105 Appendix 265 Applicable documents 9 Automatic c...

Page 267: ...8 Checking the retaining comb for chamber film wrapping 182 Checking the retaining comb for net wrapping 181 Checking the screw connections on the drawbar 201 Checking the stroke of the brake cylinders 258 Checking the tension of the inserted film 94 Checking adapting the tyre pressure 46 Checking lubricating the safety rolls of the single blade locking device 209 Checking maintaining tyres 196 Ch...

Page 268: ...r zone due to trailing machine parts 19 Danger zone PTO shaft 19 Danger zone universal shaft 19 Danger zone when drive is switched on 19 Danger zones 18 Dangers arising from environment 22 Dangers for road travel 21 Dangers if the machine is not prepared properly for road travel 21 Dangers in connection with certain activities Working on the machine 25 Dangers in connection with certain activities...

Page 269: ...41 Function description net and chamber film wrapping 40 Function description net wrapping 39 G Grinding blades without blade grinding machine 208 Grinding the blades 208 H Hot liquids 24 Hot surfaces 25 How to use this document 9 Hydraulic diagram 265 I Icons in figures 10 Icons in the text 10 Identification plate 39 Importance of operating instructions 15 Improving bale chamber filling 71 Inform...

Page 270: ...7 Maintenance once after 50 hours 187 Maintenance Once after 500 round bales 187 Maintenance and repair work 25 Maintenance table 185 Malfunction Central chain lubrication system Machine dry 226 Central chain lubrication system Oil consumption too high 226 Central chain lubrication system Oil consumption too low 226 Central chain lubrication Oil pump not completely pressed 226 Crop blockages 222 C...

Page 271: ...43 Metric thread screws with control thread 193 Metric thread screws with countersunk head and hexagon socket 194 Metric thread screws with fine thread 194 Mode of operation of TIM 1 0 129 Mounting 78 Mounting additional deflector sheets in the tailgate 72 Mounting additional driver guide rails on the starter roller 71 Mounting hose and cable support 46 Mounting protective cap of universal shaft 5...

Page 272: ...al safety Technically sound condition 17 Overload protections on the machine 38 Overview 101 Overview of fuses 229 P Parking the machine 164 Parking the machine safely 22 Passengers 17 Pausing TIM functions 131 Performing a visual inspection 198 Personal protective equipment 20 Personnel qualification of the operating personnel 15 Personnel qualification of the technicians 16 Pick up 79 Setting th...

Page 273: ...cope of delivery 45 Scope of the document 10 Securing raised machine and machine parts against lowering 27 Securing the side hoods 166 Securing the storage compartment flap 167 Securing the universal shaft 164 Selecting a menu 136 Selecting a menu Level 136 Selection of tying method net and chamber film wrapping terminal 144 Sensitivity of direction display Terminal 143 Sensor test 155 Sensor test...

Page 274: ...ess in manual mode 102 Starting tying 73 Starting tying in automatic mode 102 Status line 118 Structural modifications on the machine 16 Support jack 73 Switching between terminals 154 Switching between the terminals 153 Switching terminal on off 108 110 114 Switching the operation unit on off 102 Swivelling blade groups in out 84 T tandem axle Setting brake linkage 260 Target group of this docume...

Page 275: ...g terminal 142 Tying start delay net wrapping terminal 142 U Universal shaft 49 Adjusting the length of the 49 Unlocking locking blade retaining shaft 206 Unsuitable consumables 22 Using the bale ejector 95 Using the stop cock of the tailgate 75 V Validity 9 Varying functions to KRONE ISOBUS terminal 117 W Warning signs 11 Warnings of property damage environmental damage 12 Waste disposal 264 Work...

Page 276: ...276 Comprima F 155 XC Original Operating Instructions 150001050_01_en This page has been left blank deliberately ...

Page 277: ...r our sole responsibility that the Machine Round Baler Series RP701 21 to which this declaration refers is in compliance with the following relevant provisions of EC Directive 2006 42 EC Machinery EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive The signing Managing Director is authorised to compile the technical documents Dr I...

Page 278: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 4 ...

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