Krone ActiveMow R 200 Page 68 Operating Instructions Manual Download

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Maintenance - Cutterbar

14.2

Replacing the shear bolt at the rotary hub

ActiveMow R 200

Original Operating Instructions 150000521_04_en

14.2

Replacing the shear bolt at the rotary hub

NOTICE

Wrong installation position

The machine may be damaged if the installation position of the bearing housings is not
observed.

Clockwise rotating (RH) cutting discs / mower drums always have right-handed pinion
shaft and nut (no groove mark on pinion shaft and nut).

Anti-clockwise rotating (LH) cutting discs / mower drums always have left-handed pinion
shaft and nut (with groove mark on pinion shaft and nut).

KM000-049_1

The machine is in the working position,

refer to page 47

The machine is shut down and safeguarded,

refer to page 24

Dismount the cutting disc or the mower drum at the rotary hub with the defective shear bolt.

Remove the retaining ring (7).

Unscrew the screws (8).

Use the special key (10) included with delivery to unscrew the nut (2).

Dismount the hub (1).

Remove the damaged shear pins (3).

Check the nut and hub for damage.

Summary of Contents for ActiveMow R 200

Page 1: ...Original Operating Instructions Document no 150000521_04_us Rear Mounted Mower ActiveMow R 200 From machine no 976393 ...

Page 2: ... P O Box 18880 Memphis TN 38181 0880 USA Physical address Krone North America Inc 3363 Miac Cove Memphis TN 38118 USA Phone 1 901 842 6011 Fax 1 901 842 6016 E mail info krone northamerica com Internet www krone northamerica com Information for enquiries and orders Year Machine no Type Contact data of your dealer ...

Page 3: ... Danger zones 15 2 3 11 Ensuring functionality of safety devices 17 2 3 12 Personal protective equipment 17 2 3 13 Safety markings on the machine 18 2 3 14 Road safety 18 2 3 15 Parking the machine safely 19 2 3 16 Consumables 19 2 3 17 Dangers arising from environment 20 2 3 18 Sources of danger on the machine 21 2 3 19 Dangers in connection with certain activities Working on the machine 22 2 3 2...

Page 4: ... Maintenance table 56 11 1 1 Maintenance Once after 50 hours 56 11 1 2 Maintenance Before the beginning of the season 56 11 1 3 Maintenance Every 10 hours but at least once a day 57 11 1 4 Maintenance Every 50 hours 57 11 1 5 Maintenance Every 200 hours 57 11 1 6 Maintenance Every 6 years 57 11 2 Tightening torques 58 11 3 Deviating tightening torques 61 11 4 Venting the friction clutch 61 11 5 Ch...

Page 5: ...Contents ActiveMow R 200 Original Operating Instructions 150000521_04_en 5 15 2 Lubrication chart Machine 80 16 Storage 82 17 Waste disposal 84 18 Index 85 ...

Page 6: ...able documents To ensure that the machine is used safely and as intended observe the following further applicable documents Operating instructions for universal shaft With front mounted mower Operating instructions front mounted mower Assembly instructions KRONE 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qu...

Page 7: ...e type The information that refers to the figure always corresponds to the machine type of this document 1 5 5 Scope of the document In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to present t...

Page 8: ... grease Warning signs Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the danger sign in order to ...

Page 9: ... necessary Check gearbox oil level approx 3 to 4 hours after the machine has been switched off Check oil level only when machine is in horizontal position Notes with information and recommendations Additional information and recommendations for trouble free and productive operation of the machine are separated from the remaining text and marked with Information Example INFORMATION Each safety labe...

Page 10: ... bar non SI bar 14 5038 Torque Newtonmeter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature Degrees Celsius C Cx1 8 32 Degrees Fahrenheit F Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre ...

Page 11: ...Information on This Document 1 How to use this document 1 5 ActiveMow R 200 Original Operating Instructions 150000521_04_en 11 This page has been left blank deliberately ...

Page 12: ...d other property Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage The intended use shall also include the adherence to the operating maintenance and repair conditions set by the manufacturer 2 2 Service life of the mac...

Page 13: ...he information in the operating instructions accordingly He is familiar with driving vehicles safely For road travel he has adequate knowledge of the highway code and has the stipulated driving licence 2 3 3 Personnel qualification of the technicians If the work assembly conversion modification extension repairs retrofitting is performed improperly on the machine people may be seriously or fatally...

Page 14: ... accidents To ensure operational safety use original parts or standard parts which correspond to the requirements of the manufacturer 2 3 8 Jobs on the machine Passengers Passengers can be seriously injured by the machine or fall from the machine and be overrun Ejected objects may strike and injure passengers As a result make sure that no one except the operator is on the machine 2 3 9 Operational...

Page 15: ...amage repaired by a qualified service centre Technical limit values If the technical limit values of the machine are not observed the machine may be damaged As a result accidents may occur and people may be seriously injured or killed Observance of the following technical limit values is particularly important for safety Maximum permissible operating pressure of hydraulics Maximum permissible driv...

Page 16: ... the universal shaft locks to engage Attach chains to prevent the universal shaft guards from rotating with the shaft Make sure that there is no one in the danger zone of PTO shaft and universal shaft Ensure that the selected speed and direction of rotation of the PTO shaft of the tractor match the permitted speed and direction of rotation of the machine Switch off the PTO shaft when the angles be...

Page 17: ...ng machine parts If machine parts are trailing people may be seriously injured or killed After the drives have been switched off the following machine parts will trail Universal shafts Cutting discs Conditioner Conveying devices Shut down and safeguard the machine refer to page 24 Do not approach the machine until all machines parts have come to a complete stop 2 3 11 Ensuring functionality of saf...

Page 18: ...gnizable safety labels Provide spare parts with intended safety labels Descriptions explanations and order numbers of safety labels refer to page 25 2 3 14 Road safety Dangers for road travel If the machine exceeds the maximum dimensions and weights specified by national law and is not correctly lit when travelling on public roads other road users may be endangered Before driving on roads ensure t...

Page 19: ...machine will be changed by payload and by executing machine functions Avoid abrupt steering movements on slopes Do not move the machine from working position to transport position or from transport position to working position as long as the machine is used across a slope Do not park the machine on slopes Observe procedures for operating the machine on slopes 2 3 15 Parking the machine safely An i...

Page 20: ...ric shock from overhead lines When folding the mowers in and out the machine may reach the height of overhead lines This may cause voltage to flash over to the machine and cause a fatal electric shock or fire Keep a sufficient distance from electrical overhead lines when folding the mowers in and out Never fold the mowers in or out near pylons and overhead lines With mowers folded in keep a suffic...

Page 21: ...nditions of the machine specify and use suitable hearing protection Specify rules for the use of hearing protection and for the working time During operation keep windows and doors of cabin closed Remove hearing protection for road travel Liquids under high pressure The following liquids are under high pressure Hydraulic oil Liquids escaping under high pressure may penetrate through the skin and c...

Page 22: ...burn people Transfer gearbox Mower gearbox Belt gearbox Hydraulic system Cutter bar Maintain a sufficient distance from hot surfaces Leave machine parts to cool down and wear protective gloves 2 3 19 Dangers in connection with certain activities Working on the machine Only perform work when the machine is at standstill If the machine is not shut down and safeguarded parts may move unintentionally ...

Page 23: ...s Frame or supporting components Running gear Before carrying out welding work on the machine obtain consent by KRONE customer service and if required identify alternatives Before performing welding work on the machine park the machine safely and disconnect it from the tractor Have welding work performed by experienced technicians only Attach the earthing of the welding device near the welding poi...

Page 24: ...ised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and safeguard the machine refer to page 24 Before working on or under raised machine par...

Page 25: ...ge 24 Observe the intervals for oil level check oil and filter element changes refer to page 56 Use only the oil grades and quantities specified in the consumables table refer to page 34 Clean the area around the parts for example gearbox high pressure filter and make sure that no foreign objects get into the parts or the hydraulic system Check existing seal rings for damage and replace them if ne...

Page 26: ...2 Safety 2 5 Safety Labels on the Machine 26 ActiveMow R 200 Original Operating Instructions 150000521_04_en Position and meaning of safety labels KM000 414 ...

Page 27: ...s clear of the machine before starting tractor engine and starting Do not allow unqualified operator to run equipment Do not operate equipment in transport position Never lubricate adjust unclog or service the equipment with tractor engine is running Wait for all movement to stop before opening shield or servicing machine Never work underneath equipment without securely supporting 2 Order No 27 00...

Page 28: ...ing serious injury and gangrene See operators manual consult a physican immediately Do not use finger or skin to check leaks Lower load release pressure an be sure oil cool before loosening fitting 7 Order no 27 002 060 0 1x WARNING To avoid Possible injury Do not stand between tractor and machine or near machine while changing from transport position or to transport position 8 Order No 27 002 058...

Page 29: ...attached at both ends Driveline guards that turn freely on driveline 11 Order No 942 229 0 1x DANGER Shield missing do not operate 12 Order no 27 002 055 0 2x DANGER Thrown objects can cause serious injury or death Stay clear of machine while in operation Keep discharge chute and shields in place Replace worn or damaged protective skirting 13 Order No 27 021 593 0 1x WARNING Keep tractor hydraulic...

Page 30: ... 2 6 Safety equipment KMG000 088 Pos Designation Explanation 1 Stop cock When transporting the machine and when working under the machine always close the stop cock 2 Support jack The support jack is designed for the stability of the machine when it is not connected to the tractor refer to page 44 ...

Page 31: ... Document storage tube 10 Blade key 2 Three point hitch 11 Friction clutch 3 Universal shaft bracket 12 Relief spring s carrying bar 4 Impact damage protection system 13 Locking 5 Cutterbar 14 Mower gearbox 6 Locking for relief spring s 15 Intermediate universal shaft 7 Stop cock 16 Support jack 8 Universally jointed drive shaft 17 Main gearbox 9 Spare blade drawer ...

Page 32: ...s on the front cover page of these operating instructions 3 3 Pole protection mechanism WARNING Risk of accident due to changed driving behaviour If the value for the spring on the impact damage protection system is changed the trigger moment of the impact damage protection system also changes As a result the impact damage protection system may trigger in the transport position in case of abrupt l...

Page 33: ...Machine Description 3 Pole protection mechanism 3 3 ActiveMow R 200 Original Operating Instructions 150000521_04_en 33 KMG000 032 ...

Page 34: ... min Required hydraulic connections Single acting hydraulic connection 1x Machine equipment series Lower link hitch Cat I and cat II SafeCut Series Blade quick fastener or blade screw connec tion Series Number of cutting discs 3 units Number of mower drums 2 units Mechanical spring relief Series Ambient temperature Temperature range for machine operation 5 to 45 C Airborne noise emission Equivalen...

Page 35: ...ks Input gearbox 0 5 l SAE 90 Wiolin ML 4 SAE 90 Main gearbox 0 3 l SAE 90 Wiolin ML 4 SAE 90 Cutterbar 4 0 l SAE 90 Wiolin ML 4 SAE 90 The filling quantities of the gearboxes are guide values The correct values result from oil change oil level check refer to page 64 4 1 2 Lubricating greases Designation Filling quantity Specification Manual lubrication points As required 1 Lubricating grease to D...

Page 36: ...on Single acting control unit 1 and operating cable Pull the operating cable and keep it tensioned Float position Lowers the mower from the transport position to the working position 1 Raises the mower from the working position to the transport position Single acting control unit 1 Float position Lowers the mower from the headland position to the working position 1 Raises the mower from the workin...

Page 37: ... Checklist for initial operation ü The machine is mounted according to assembly instructions of the machine ü All screws and nuts have been checked to make certain they are tight and tightened to the specified tightening torque refer to page 58 ü The safety devices have been mounted and checked for completeness and damage ü The machine has been fully lubricated refer to page 80 ü The oil level has...

Page 38: ... longer lower link pin 1 outwards up to the next borehole Secure both lower link pins 1 3 with the cylinder screws 2 KM000 433 On wider tractors or when working in combination with front mounted mower working width of approx 2 8 3 2 m it is recommended to reconnect the lower link pins 1 3 for the ball sleeves of category II cat II into position III For the ball sleeves of category I cat I it is re...

Page 39: ...refer to page 40 Raise machine until the PTO shaft end of the tractor and the drive shaft of the machine are on the same height Lower machine into working position Shut down and safeguard the machine refer to page 24 Disassemble the universal shaft Install one half each 1 2 on tractor side and on machine side Shorten section tubes and guard tubes NOTICE Material damage caused by failure to achieve...

Page 40: ...rchanged functions may inadvertently be actuated which may also result in serious accidents Correctly connect and secure the hoses and cables Lay the hoses cables and ropes so that they do not scrape come under tension or become jammed or come into contact with other components e g tractor tyres Couple and connect the hoses and cables to the designated connections as described in the operating ins...

Page 41: ... the machine swivels out laterally when driving on roads and when working on the field fix the lower links 7 2 Connecting hydraulic hoses KMG000 076 In order to connect the hydraulic hose properly the hydraulic hose 1 is labelled with a number or a letter In order to connect the hydraulic hose properly the hydraulic hose 1 is labelled with a number or a letter Hydraulic hoses for connection to a s...

Page 42: ...erve the danger zone of the universal shaft refer to page 16 NOTICE Changing the tractor The machine could be damaged if the universal shaft length is not checked when changing the tractor In order to avoid damage to the machine check universal shaft length every time the tractor is changed and correct it if necessary refer to page 39 KMG000 048 ü The machine is shut down and safeguarded refer to ...

Page 43: ...ring operation If the following notes are not observed persons could be seriously injured or killed Before you turn on the PTO shaft make sure that the machine is in working position and that the glide skids touch the ground Even with intended operation of the machine there is a danger caused by ejected foreign bodies Thus instruct all persons to leave the danger zone of the machine Special care s...

Page 44: ...he locking 2 onto the bolt and secure it with the spring cotter pin 3 8 1 2 Folding down front guard KM000 439 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 Pull the spring cotter pin 3 and pull the locking 2 off the bolt Fold down the front guard 1 place the locking 2 onto the bolt and secure it with the spring cotter pin 3 8...

Page 45: ...into the upper position Insert the locking pin 2 into the upper borehole and secure it with the linch pin 3 8 2 2 Moving support jack into support position For the Series version KM000 436 Raise the machine via the rear hydraulics until the support jack can be pushed down Pull the linch pin 3 out of the locking pin 2 Remove the locking pin 2 and move the support jack 1 into the lower position Inse...

Page 46: ...dditional support jacks 1 2 can be mounted After mounting the support jacks 1 2 lower the machine via the rear hydraulics until the machine is resting on the support jacks 1 2 Shut down and safeguard the machine refer to page 24 8 2 4 Dismounting support jack For the additional support jacks version KM000 437 ü The mower is in the transport position refer to page 48 Raise the machine via the rear ...

Page 47: ...ransport position to working position KMG000 075 From transport position to headland position ü The stop cock is open The stop cocks are open To relieve the locking 1 actuate the control unit 1 To release the locking 1 tauten the operating cable 2 and keep it tensioned To lower the mower move the single acting control unit 1 to the float position Release the operating cable 2 Headland positions ü ...

Page 48: ...raised to the transport position Release the operating cable 2 KM000 435 Close the stop cock 3 on the hydraulic cylinder 8 5 Mowing Preparing to mow ü All points listed in the chapter Start up have been fulfilled refer to page 40 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 ü The front guard is folded down refer to page 43 ü ...

Page 49: ...he impact damage protection system engages automatically NOTICE Machine damage caused by impact damage protection system that does not engage automatically To ensure that the impact damage protection system engages automatically relieve the relief spring s and reverse until the impact damage protection system engages Then tension the relief spring s again INFORMATION Leave the control units in the...

Page 50: ...e components could be activated unintentionally This may result in serious accidents To avoid that functions are triggered by mistake the regulating valves of the tractor must be in neutral position when performing transport journeys on the road and must be locked WARNING Risk of accident from open stop cocks Machine components could be moved unintentionally when stop cocks are open This may resul...

Page 51: ... is mounted refer to page 42 ü The front guard is folded down closed and locked 1 refer to page 43 ü The machine is in the transport position refer to page 48 ü The locking 2 has been released refer to page 48 ü The control units on the tractor are in neutral position and locked ü The stop cock 3 on the hydraulic hose is closed refer to page 47 Lower the machine via the rear linkage enough to ensu...

Page 52: ...fer to page 46 Lower the machine to the ground via the rear linkage Shut down and safeguard the machine refer to page 24 Remove the universal shaft 3 from the tractor and place it on the storage surface 4 Close the stop cock s INFORMATION Problems when connecting the machine the next time To avoid problems when connecting the machine the next time depressurise the hydraulic system before connectin...

Page 53: ... non observance of safety instructions If the relevant safety routines are not observed persons may be seriously injured or killed The safety routines must be read and observed to avoid accidents refer to page 24 10 1 Setting the mower in working position KM000 431 If the bolt 1 is centred above the marking arrow 2 the optimal working height of the machine is set ü The machine is in the working po...

Page 54: ...curely refer to page 24 ü The machine is shut down and safeguarded refer to page 24 The high cut skids must always be mounted underneath the cutting discs that run next to the mower drums Insert the high cut skid 2 into the sliding skid 1 and screw it 10 3 Increasing reducing ground pressure WARNING Risk of injury due to adjustment of relief spring s In the working position the relief spring s are...

Page 55: ...or the carrying bar KM000 429 The inside of the cutterbar is loaded or relieved via the relief spring 1 of the carrying bar ü The machine is in the headland position ü The machine is shut down and safeguarded refer to page 24 To reduce the ground pressure turn the spindle 2 in direction To increase the ground pressure turn the spindle 2 to the direction ...

Page 56: ... machine If a test run is performed after repair maintenance or cleaning work or after technical intervention the machine may behave unpredictably Thus there is a risk of serious injuries or death ü The machine is in working position Do not switch on the drives until the mower is resting on the ground and you are absolutely sure that there is no one in the danger zone The test run of the machine m...

Page 57: ...ng oil level Input gearbox refer to page 64 Main gearbox refer to page 65 Cutterbar refer to page 77 Components Changing replacing blades refer to page 69 Check replace cutting discs mower drums refer to page 75 Check replace retaining bolt blade screw con nection refer to page 72 Check replace retaining bolt blade quick fastener refer to page 72 Check guard cloths refer to page 62 11 1 4 Maintena...

Page 58: ...to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 55...

Page 59: ...12 9 Tightening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV0...

Page 60: ... aluminium or steel housings The term locking screw includes the drain plug the inspection screw as well as the ventilation and breather filters The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copper ring Ventilation breather filter made of steel Bleed ...

Page 61: ...he machine may be damaged considerably Never intervene in the overload protection Only use KRONE original spare parts The friction clutch protects the tractor and the machine from damage The friction clutch must be vented at the beginning of the storage period The friction clutch is designed with a permanently adjusted turning torque MR The torque is applied to the housing of the friction clutch 2...

Page 62: ...osen the cap nuts 1 uniformly but do not dismount them ð The friction discs are relieved Turn the friction clutch 2 Screw in the cap nuts 1 completely 11 5 Checking guard cloths KMG000 010 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 Carry out a visual inspection of the guard cloth 1 to ensure that there are no cracks and dam...

Page 63: ...or killed The safety routines must be read and observed to avoid accidents refer to page 24 WARNING Hydraulic hoses are subject to ageing Hydraulic hoses may wear depending on pressure heat load and the effect of UV rays People can be seriously injured or killed by damaged hydraulic hoses The date of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly Replacement...

Page 64: ...d accidents refer to page 24 13 1 Input gearbox KMG000 005 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 25 INFORMATION The oil level must be checked and the oil must be changed in working position and with machine in horizontal position Check oil level Unscrew the locking screw of the inspection hole 1 ð If the oil reaches up to th...

Page 65: ...0 13 2 Main gearbox KMG000 073 Observe the safety routine Safely performing oil level check oil change and filter element change refer to page 25 INFORMATION The oil level must be checked and the oil must be changed in working position and with machine in horizontal position Check oil level Unscrew the locking screw of the inspection hole 1 ð If the oil reaches up to the inspection hole 1 Screw on...

Page 66: ...w the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew the drain plug 2 and drain the oil Mount the drain plug 2 Anziehdrehmoment refer to page 60 Top up new oil via the filling hole 3 up to the inspection hole 1 Mount the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Anziehdrehmoment refer to page 60 ...

Page 67: ...ng onto obstacles e g stones the both shear pins in the rotary hub will shear off The rotary hub incl nut turns upward on the pinion shaft The cutting discs or drums which move the crop to the left LH in the direction of travel have left handed thread The cutting discs or drums which transport the crop to the right RH in the direction of travel have right handed thread To distinguish between right...

Page 68: ...and nut no groove mark on pinion shaft and nut Anti clockwise rotating LH cutting discs mower drums always have left handed pinion shaft and nut with groove mark on pinion shaft and nut KM000 049_1 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 Dismount the cutting disc or the mower drum at the rotary hub with the defective she...

Page 69: ...nd blade supports If blades are missing damaged or incorrectly mounted dangerous unbalanced rotation may be caused and parts may fly around People may be seriously injured or killed as a result Check the blades at least once a day and the retaining bolts every time after changing the blades or after contact with foreign objects Immediately replace missing damaged or incorrectly mounted blades and ...

Page 70: ...f the dimension is X 13 mm the wear limit is not reached ð If the dimension is X 13 mm or the borehole touches the marking 1 the blade must be replaced 14 3 2 Changing blades for the blade screw connection version KM000 044 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 ü The front guard is folded up refer to page 43 ü The area...

Page 71: ...ick fastener version KM000 045 ü The machine is in the working position refer to page 47 ü The machine is shut down and safeguarded refer to page 24 ü The front guard is folded up refer to page 43 ü The area around the blade mowing discs and mower drums is cleaned To remove the blade 2 slide the blade key 1 between the mowing disc 4 and the blade carrier 3 as far as it will go press it down with o...

Page 72: ...rious injuries or death Whenever a blade is changed check the material thickness of the retaining bolt When the retaining bolts are damaged or worn replace them in kits per cutting disc mower drum The retaining bolts must be replaced at the latest when the material thickness at the thinnest point is below 14 mm Blade screw connection design Blade quick fastener design KM000 039 KM000 040 With Blad...

Page 73: ...arrier Blade quick fastener version WARNING Risk of injury due to low material thickness and or worn application seam on the blade carriers If the material thickness is too low and or an application seam on the blade carrier is worn blades may loosen due to the high rotating speed Thus there is a risk of serious injuries or death The blade carriers must be checked for damage at least once a day or...

Page 74: ...iers is checked by means of gauge 1 included with delivery The gauge 1 is located on the special tool 2 Section 1 1 of the gauge 1 is used to check the material thickness of the retaining bolts Section 1 2 of the gauge 1 is used to check the contour of the blade carriers KM000 090 Remove the blades Clean the area to be checked Slide the gauge 1 with the section 1 2 as far as it will go over the re...

Page 75: ...ge the wear limit of the blade carrier 2 is reached The blade carrier 2 must be replaced 14 6 Checking replacing cutting discs mower drums WARNING Deformed cutting discs mower drums If cutting discs mower drums are deformed blades may become detached due to high rotating speed People may be seriously injured or killed as a result The cutting discs mower drums must be checked for damage at least on...

Page 76: ... drums is reached when the material thickness is less than 3 mm The cutting discs mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm The cutting discs mower drums must only be replaced by KRONE original spare parts KM000 043 14 7 Checking replacing linings on cutterbar NOTICE Impact stops are checked irregularly The impact stops a...

Page 77: ...e upper side of the cutterbar in the sections 1 each should be approx 30 mm INFORMATION The edges 2 must not be welded On the bottom of the cutterbar weld the lining 3 to the cutterbar along the whole length in section 5 INFORMATION The edges 4 must not be welded 14 8 Checking oil level INFORMATION There is no need to change the oil on the cutterbar Before checking the oil level on the cutterbar t...

Page 78: ...if necessary via cutting height setting refer to page 53 Aligning the cutterbar in longitudinal direction Place the spirit level 1 on two cutting discs Align the cutterbar using the spirit level 1 align it horizontally using wedges if necessary Checking oil level KM000 036 Release the locking screw of the inspection hole 1 ð The oil level must reach up to the inspection hole 1 If the oil reaches t...

Page 79: ...CE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statutory provisions NOTICE Bearing positions will be damaged If diff...

Page 80: ...ne In case of an increased load and under extreme working conditions the time periods must be reduced The types of lubrication are marked by means of icons in the lubrication chart refer to table Type of lubrication Lubricant Comment Grease Multi purpose grease Apply two strokes of lubricating grease from the grease gun per grease nipple Remove excess lubricating grease at the grease nipple KM000 ...

Page 81: ...Maintenance Lubrication 15 Lubrication chart Machine 15 2 ActiveMow R 200 Original Operating Instructions 150000521_04_en 81 KM000 432 Every 100 operating hours 1 2 3 ...

Page 82: ...rom a high pressure cleaner is aimed directly at bearings and electrical electronic components these parts can be damaged Do not aim the water jet from high pressure cleaner at bearings and electrics electronic components Lubricate the machine according to lubrication chart Do not wipe off any grease that comes out of bearing points as the hardened grease will provide additional protection against...

Page 83: ...21_04_en 83 INFORMATION Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season ...

Page 84: ...s and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials Al...

Page 85: ...ck fastener version 71 Changing blades for the blade screw connection version 70 Check change blades 69 Checking guard cloths 62 Checking oil level 77 Checking the blade for wear 69 Checking the wear limit on cutting discs mower drums 76 Checking replacing blade carrier 73 Checking replacing cutting discs mower drums 75 Checking replacing linings on cutterbar 76 Checking replacing retaining bolts ...

Page 86: ...riving and Transport 50 E Ensuring functionality of safety devices 17 Environmental protection and disposal 20 F Figures 7 Folding down front guard 44 Folding up front guard 43 From headland position to transport position 48 From transport position to headland position 47 Front guard 43 H Headland positions 47 Hot liquids 21 Hot surfaces 22 How to use this document 6 Hydraulic control units of the...

Page 87: ...with fine thread 59 Mounting support jack 46 Moving support jack into support position 45 Moving support jack into transport position 45 Mowing 48 N Noise may damage your health 21 Notes with information and recommendations 9 O Oils 35 Öl wechseln 66 Only perform work when the machine is at standstill 22 Operating support jack 44 Operation 43 Operation is only allowed after proper start up 14 Oper...

Page 88: ...53 Setting the relief spring for the carrying bar 55 Settings 53 Shutting down and safeguarding the machine 24 Sources of danger on the machine 21 Start up 40 Storage 82 Structural modifications on the machine 14 Switching off the machine 51 T Target group of this document 6 Technical data 34 Technical limit values 15 Technically sound state of the machine 14 Term machine 7 Tightening torques 58 U...

Page 89: ...ActiveMow R 200 Original Operating Instructions 150000521_04_en 89 This page has been left blank deliberately ...

Page 90: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 3 ...

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