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GB-13

D

GB

F

NL

I

E

Storage temperature: -20°C to +40°C.

Burner

Weight* [kg]

ZIO 165

26

ZIO 200

37

* Shortest overall length.

 WARNING

applies to ZIOW only
Information pursuant to REACH Regulation No. 

1907/2006, Article 33. Insulation contains refrac-

tory ceramic fibres (RCF)/aluminium silicate wool 
(ASW). RCF/ASW are listed in the Candidate List of 
the European REACH Regulation No. 1907/2006. 

Logistics

Transport

Protect the unit from external forces (blows, shocks, 
vibration). On receipt of the product, check that the 
delivery is complete, see page 2 (Part designa-
tions). Report any transport damage immediately.

Storage

Store the product in a dry and clean place.
Storage temperature: see page 12 (Technical data)
Storage time: 2 years before using for the first time. 
If stored for longer than this, the overall service life 
will be reduced accordingly (by the corresponding 
amount of extra storage time).

Packaging

The packaging material is to be disposed of in ac-

cordance with local regulations.

Disposal

Components are to be disposed of separately in 
accordance with local regulations.

Declaration of Incorporation

according to 2006/42/EC, Annex II, No. 1B

The product ZIO is a partly completed machine pur-

suant to Article 2g and is designed exclusively for 
installation in or assembly with another machine or 
other equipment.

The following essential health and safety requirements 

in accordance with Annex I of this Directive are ap-
plicable and have been fulfilled:

Annex I, Articles 1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.2, 1.7.4

The relevant technical documentation has been com-

piled in accordance with part B of Annex VII and will 
be sent to the relevant national authorities on request 
as a digital file.

The following (harmonized) standards have been 

applied:

–   EN 746-2 (2010) – Industrial thermoprocessing 

equipment; Safety requirements for combustion 
and fuel handling systems

–   EN ISO 12100 (2010) – Safety of machinery – 

General principles for design – Risk assessment 
and risk reduction (ISO 12100:2010)

The partly completed machine may only be commis-

sioned once it has been established that the machine 
into which the product mentioned above is to be 
incorporated complies with the provisions of the 
Machinery Directive 2006/42/EC.
Elster GmbH

Einbauerklärung

 / Declaration of Incorporation

nach 2006/42/EG, Anhang II, Nr. 1B

 / according to 2006/42/EC, Annex II No. 1B

Folgendes Produkt

 / The following product:

Bezeichnung:

Brenner für Gas

Description

Burner for gas

Typenbezeichnung

 / Type:

BIO, BIOA, ZIO, BIC, BICA, ZIC
BIOW, ZIOW, BICW, ZICW

Anhang I, Artikel

 / Annex I, Article

1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.2, 1.7.4

Folgende (harmonisierte) Normen wurden angewandt:

 / The following (harmonized) standards have been applied:

Lotte (Büren)

Sandra Runde

Datum

 / Date

Konstrukteurin / Designer

Sandra Runde ist bevollmächtigt, die speziellen technischen Unterlagen gemäß Anhang VII B zusammenzustellen.
Sandra Runde is authorized to compile the relevant technical documentation according to Annex VII B.

Die speziellen technischen Unterlagen gemäß Anhang VII B wurden erstellt und werden der zuständigen nationalen Behörde auf 

Verlangen in elektronischer Form übermittelt.
The relevant technical documentation has been compiled in accordance with part B of Annex VII and will be sent to the relevant 

national authorities on request as a digital file.

Die unvollständige Maschine darf erst dann in Betrieb genommen werden, wenn festgestellt wurde, dass die Maschine, 

in der das oben bezeichnete Produkt eingebaut werden soll, den Bestimmungen der Richtlinie für Maschinen 

(2006/42/EG) entspricht.
The partly completed machine may only be commissioned once it has been established that the machine into which 

the product mentioned above should be incorporated complies with the provisions of the Machinery Directive 

2006/42/EC.

ist eine unvollständige Maschine nach Artikel 2g und ausschließlich zum Einbau in oder zum Zusammenbau mit einer anderen 

Maschine oder Ausrüstung vorgesehen.
is a partly completed machine pursuant to Article 2g and is designed exclusively for installation in or assembly with another 

machine or other equipment.

Folgende grundlegende Sicherheits- und Gesundheitsschutzanforderungen gemäß Anhang I dieser Richtlinie kommen zur 

Anwendung und wurden eingehalten:
The following essential health and safety requirements in accordance with Annex I of this Directive are applicable and have 

been fulfilled:

EN 746-2:2010 – Industrielle Thermoprozessanlagen; Sicherheitsanforderungen an Feuerungen und Brennstoffführungssysteme
                         – Industrial thermoprocessing equipment; Safety requirements for combustion and fuel handling systems
EN ISO 12100:2010  – Sicherheit von Maschinen – Allgemeine Gestaltungsleitsätze – Risikobeurteilung
                                    und Risikominderung (ISO 12100:2010)
                                 – Safety of machinery – General principles for design – Risk assessment
                                    and risk reduction (ISO 12100:2010)

24.03.2014

Elster GmbH

Postfach 28 09

D-49018 Osnabrück

Strotheweg 1

D-49504 Lotte (Büren)

Tel.  +49 (0)541 12 14-0

Fax  +49 (0)541 12 14-3 70

[email protected]

www.kromschroeder.com

Summary of Contents for ZIO 165

Page 1: ...Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 11 11 The following chapters have been changed Checking the usage Installation Preparing commissioning Technical data Logistics Declaration of Incorporation Operating instructions D GB GB 1 Translation from the German 032...

Page 2: ...ternal insulation 165 200 Burner size R H K Normal flame Long soft flame Flat flame B D G M Natural gas Coke oven gas town gas Propane propane butane butane Propane propane butane butane L Ignition lance 50 100 150 200 Burner tube length mm 35 135 235 Position of burner head mm 1 to 199 1E to 199E Burner head identifier High temperature version A to Z Construction stage Z Special version Part desi...

Page 3: ...rning in an open combustion chamber Control High Low High Low Off continuous Type of burner head H Max capacity approx 80 depending on the outlet diameter of the burner quarl Medium to high flow velocity Flat flame burner quarl For industrial furnaces and kilns and for burning in an open combustion chamber Control High Low High Low Off continuous limited control range Type of burner head K Capacit...

Page 4: ... units to prevent mechanical stress or transmission of vibration Ensure that the seals are undamaged DANGER Risk of explosion Ensure the connection is gas tight For connecting to ANSI NPT connections An adapter set is required for connection to ANSI NPT see page 12 Accessories Type Gas connection GA Air connection LA ZIO 165 1 11 5 NPT 4 57 ZIO 200 2 11 5 NPT 6 72 Flange hole diameter Weld flange ...

Page 5: ...ion cable see automatic burner control unit operating instructions Connect the ionization electrode to the automatic burner control unit via the ionization cable Ignition electrode Z Length of ignition cable max 5 m 15 ft recom mended 1 m 40 For permanent ignition max ignition cable length 1 m 40 Lay the ignition cable individually and not in a metal conduit Install the ignition cable separately f...

Page 6: ...st volume into the furnace chamber Determining the flow rates QGas PB Hu QLuft QGas λ Lmin QGas Gas flow rate in m3 h ft3 h PB Burner capacity in kW BTU h Hu Gas calorific value in kWh m3 BTU ft3 QLuft Air flow rate in m3 n h scfh λ Lambda air index Lmin Minimum air requirement in m3 n m3 n scf scf Use the lower calorific value Hu Information on the gas quality supplied can be obtained from the co...

Page 7: ...xternaldia 9mm 0 35 patm pair 0 3 5 2 4 L Loosen the screw 2 turns Fully open the air supply patm pair 0 5 Low fire The burner must only be ignited at low fire be tween 10 and 30 of the rated capacity Qmax see type label Reduce the air supply on the air control valve and set the desired low fire rate e g using a limit switch or mechanical stop On air control valves with bypass the bypass orifice s...

Page 8: ...n adjustable gas restrictor be installed upstream of the burner open the restrictor by approx a quarter Open the gas supply Ignite the burner The safety time of the automatic burner control unit starts to elapse If no flame forms check and adjust the gas and air pressures of the start gas adjustment In the case of operation with bypass e g when using an air gas ratio control check the bypass nozzl...

Page 9: ... Cooling air While the burner is switched off and depending on the furnace temperature there must be a cer tain air flow for cooling the burner components 700 800 900 1000 1100 1200 1300 1400 0 6 4 2 5 3 1 0 12 8 4 10 6 2 ZIO ZIO KB E ZIO K Furnace temperature C Cooling air at 20 C air volume at rated capacity Cooling air at 450 C air volume at rated capacity Diagram the relative air volume in per...

Page 10: ...ark plug 1 using the dowel pin 2 10 Adjust spark plug and electrode to the measured total length L 11 12 Turning the spark plug makes it easier to feed the electrode into the burner insert Checking the burner 16 13 14 15 If the burner insert is dismantled the gas housing gasket will have to be renewed 17 Place the burner insert in a safe place Depending on the amount of dirt or wear replace the ig...

Page 11: ...t of malfunction DANGER Electric shocks can be fatal Before working on possible live components ensure the unit is discon nected from the power supply Risk of injury Burner heads have sharp edges Fault clearance must only be undertaken by author ized trained personnel If no fault is detected when checking the burner proceed to the automatic burner control unit and check for faults in accordance wi...

Page 12: ...d setting Order number 05012009 Adapter set 8 8 For connecting ZIO to NPT ANSI connections Burner Adapter set Order No ZIO 165 BR 165 NPT 74922636 ZIO 200 BR 200 NPT 74922637 Nozzle set Available on request for connecting integrated ignition lances to NPT threads Technical data Gas supply pressure approx 20 to 50 mbar air supply pressure approx 25 to 40 mbar each depending on flame shape gas type ...

Page 13: ...as Description Burner for gas Typenbezeichnung Type BIO BIOA ZIO BIC BICA ZIC BIOW ZIOW BICW ZICW Anhang I Artikel Annex I Article 1 1 3 1 1 5 1 3 2 1 3 4 1 5 2 1 7 4 Folgende harmonisierte Normen wurden angewandt The following harmonized standards have been applied Lotte Büren Sandra Runde Datum Date Konstrukteurin Designer Sandra Runde ist bevollmächtigt die speziellen technischen Unterlagen gem...

Page 14: ...ns please contact your local branch office agent The addresses are available on the Internet or from Elster GmbH We reserve the right to make technical modifications in the interests of progress info kromschroeder com www kromschroeder com Contact Certification Approval for Russia Certified by Gosstandart under Technical Regulations Approved by Rostekhnadzor RTN ...

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