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Elster GmbH
Postfach 28 09, D-49018 Osnabrück
Strotheweg 1, D-49504 Lotte (Büren)

T  +49 541 1214-0

F  +49 541 1214-370

GB-14

D

GB

F

NL

I

E

If you have any technical questions, please contact 
your local branch office/agent. The addresses are 
available on the Internet or from Elster GmbH.

We reserve the right to make technical modifications 

in the interests of progress.

[email protected], www.kromschroeder.com

Contact

Declaration of Incorporation

according to 2006/42/EC, Annex II, No. 1B

The product ZIC is a partly completed machine pur-

suant to Article 2g and is designed exclusively for 
installation in or assembly with another machine or 
other equipment.

The following essential health and safety requirements 

in accordance with Annex I of this Directive are ap-
plicable and have been fulfilled:

Annex I, Articles 1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.2, 1.7.4

The relevant technical documentation has been com-

piled in accordance with part B of Annex VII and will 
be sent to the relevant national authorities on request 
as a digital file.

The following (harmonized) standards have been 

applied:

–   EN 746-2 (2010) – Industrial thermoprocessing 

equipment; Safety requirements for combustion 
and fuel handling systems

–   EN ISO 12100 (2010) – Safety of machinery – 

General principles for design – Risk assessment 
and risk reduction (ISO 12100:2010)

The partly completed machine may only be commis-

sioned once it has been established that the machine 
into which the product mentioned above is to be 
incorporated complies with the provisions of the 
Machinery Directive 2006/42/EC.
Elster GmbH

Einbauerklärung

 / Declaration of Incorporation

nach 2006/42/EG, Anhang II, Nr. 1B

 / according to 2006/42/EC, Annex II No. 1B

Folgendes Produkt

 / The following product:

Bezeichnung:

Brenner für Gas

Description

Burner for gas

Typenbezeichnung

 / Type:

BIO, BIOA, ZIO, BIC, BICA, ZIC
BIOW, ZIOW, BICW, ZICW

Anhang I, Artikel

 / Annex I, Article

1.1.3, 1.1.5, 1.3.2, 1.3.4, 1.5.2, 1.7.4

Folgende (harmonisierte) Normen wurden angewandt:

 / The following (harmonized) standards have been applied:

Lotte (Büren)

Sandra Runde

Datum

 / Date

Konstrukteurin / Designer

Sandra Runde ist bevollmächtigt, die speziellen technischen Unterlagen gemäß Anhang VII B zusammenzustellen.
Sandra Runde is authorized to compile the relevant technical documentation according to Annex VII B.

Die speziellen technischen Unterlagen gemäß Anhang VII B wurden erstellt und werden der zuständigen nationalen Behörde auf 

Verlangen in elektronischer Form übermittelt.
The relevant technical documentation has been compiled in accordance with part B of Annex VII and will be sent to the relevant 

national authorities on request as a digital file.

Die unvollständige Maschine darf erst dann in Betrieb genommen werden, wenn festgestellt wurde, dass die Maschine, 

in der das oben bezeichnete Produkt eingebaut werden soll, den Bestimmungen der Richtlinie für Maschinen 

(2006/42/EG) entspricht.
The partly completed machine may only be commissioned once it has been established that the machine into which 

the product mentioned above should be incorporated complies with the provisions of the Machinery Directive 

2006/42/EC.

ist eine unvollständige Maschine nach Artikel 2g und ausschließlich zum Einbau in oder zum Zusammenbau mit einer anderen 

Maschine oder Ausrüstung vorgesehen.
is a partly completed machine pursuant to Article 2g and is designed exclusively for installation in or assembly with another 

machine or other equipment.

Folgende grundlegende Sicherheits- und Gesundheitsschutzanforderungen gemäß Anhang I dieser Richtlinie kommen zur 

Anwendung und wurden eingehalten:
The following essential health and safety requirements in accordance with Annex I of this Directive are applicable and have 

been fulfilled:

EN 746-2:2010 – Industrielle Thermoprozessanlagen; Sicherheitsanforderungen an Feuerungen und Brennstoffführungssysteme
                         – Industrial thermoprocessing equipment; Safety requirements for combustion and fuel handling systems
EN ISO 12100:2010  – Sicherheit von Maschinen – Allgemeine Gestaltungsleitsätze – Risikobeurteilung
                                    und Risikominderung (ISO 12100:2010)
                                 – Safety of machinery – General principles for design – Risk assessment
                                    and risk reduction (ISO 12100:2010)

24.03.2014

Elster GmbH

Postfach 28 09

D-49018 Osnabrück

Strotheweg 1

D-49504 Lotte (Büren)

Tel.  +49 (0)541 12 14-0

Fax  +49 (0)541 12 14-3 70

[email protected]

www.kromschroeder.com

Certification

Approval for Russia

Certified by Gosstandart under Technical Regulations.

Approved by Rostekhnadzor (RTN).

Summary of Contents for ZIC 165

Page 1: ... by qualified gas technicians Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 11 11 The following chapters have been changed Checking the usage Installation Preparing commissioning Commissioning Technical data Logistics Declaration of Incorporation Operating instructio...

Page 2: ...pane butane Butane propane propane butane Low calorific value gas Coke oven gas town gas L R Ignition lance Reduced max connection rating 0 100 200 Length of burner extension mm none 100 200 35 135 235 Position of burner head mm 1 to 199 1E to 199E Burner head identifier High temperature version A F Construction stage Part designations 1 3 5 9 2 6 4 7 8 1 Burner insert 2 Gas housing gasket 3 Air h...

Page 3: ...e air housing can be placed in a vertical position on a smooth working surface On ZICW avoid the formation of dust when dis mantling the burner insert and do not damage the surface of the internal insulation 3 2 1 4 5 Place the burner insert in such a way that the insulators are protected against damage No burner extension 7 6 9 8 10 Centre the ceramic tube Tighten in crosswise fashion Install the...

Page 4: ...500 Si 1500 y n a m r e G k c ü r b a n s O 8 1 0 9 4 D Attach the ceramic tube type label Air connection gas connection GA LA Type Gas connection GA Air connection LA ZIC 165 Rp 1 DN 100 ZIC 200 Rp 2 DN 150 Threaded connection to DIN 2999 flange dimen sions to DIN 2633 PN 16 Install flexible tubes or bellows units to prevent mechanical stress or transmission of vibration Ensure that the seals are...

Page 5: ...iscon nected from the power supply For the ignition and ionization cables use un screened high voltage cable FZLSi 1 6 up to 180 C 356 F Order No 04250410 or FZLK 1 7 up to 80 C 176 F Order No 04250409 I Z Ionization electrode I Install the ionization cable well away from mains cables and interference from electro magnetic sources and avoid external electrical interference Max length of ionization...

Page 6: ...furnace chamber volume before every ignition attempt If the burner does not ignite although the auto matic burner control unit has been switched on and off several times check the entire system After ignition monitor the flame and the gas and air pressure measured on the burner Measure the ionization current Switch off threshold see automatic burner control unit operating instruc tions µA Z I The ...

Page 7: ...all the effects caused by the equipment are known setting the burner using the pressure values is only approximate It is possible to set the burner precisely by measuring the flow rates or flue gas Restrictors The air volume required for the low fire rate at a given air pressure is determined by the ignition position of a butterfly valve a bypass hole in the air valve or an external bypass with re...

Page 8: ... 35 g l 1 2 g l Loosen the screws 2 turns Ignition lance pgas 30 50 mbar pair 30 50 mbar Check flame stability and ionization current The gas and air pressure of the ignition lance must be higher than the gas and air pressure of the main burner Commissioning Igniting and adjusting the burner WARNING Ensure adequate ventilation of the furnace chamber before each burner start The burner housing will...

Page 9: ...the burner is always oper ated with excess air otherwise CO will form in the furnace chamber CO is odourless and poisonous Conduct a flue gas analysis Measure the gas and air flow rates if possible Determine the lambda value and re adjust the settings if required Tightness test DANGER To ensure that there is no danger resulting from a leak check the gas connections on the burner for leaks immediat...

Page 10: ...ents are hot 1 Check the ionization and ignition cables 2 Measure the ionization current The ionization current must be at least 5 µA and must not vary μA Z I 3 Disconnect the system from the electrical power supply 4 Shut off the gas and air supply do not change the restrictor settings Checking the ignition and ionization electrodes 6 5 Ensure that the electrode length does not change 7 Remove di...

Page 11: ...t Tighten the burner insert with max 37 Nm 27 3 lb ft 25 Connect the system to the electrical power sup ply 26 Open the gas and air supply 27 28 Set the burner to low fire and compare the pres sure settings to those stated in the acceptance report 29 Set the burner to low and high fire several times while monitoring the pressure settings flue gas values and flame patterns DANGER Risk of explosion ...

Page 12: ...ntrol unit operating instructions Burner performs a fault lock out after burn ing faultlessly in normal operation Incorrect gas and air flow rate settings Check the gas and air pressures No ignition spark is created Check the ignition cable Check the voltage supply and wiring Check whether the burner is adequately grounded Check the electrodes see page 10 Checking the ignition and ionization elect...

Page 13: ...Weight kg ZIC 165 23 ZIC 200 34 6 Shortest overall length WARNING applies to ZICW only Information pursuant to REACH Regulation No 1907 2006 Article 33 Insulation contains refrac tory ceramic fibres RCF aluminium silicate wool ASW RCF ASW are listed in the Candidate List of the European REACH Regulation No 1907 2006 Logistics Transport Protect the unit from external forces blows shocks vibration O...

Page 14: ...chnischen Unterlagen gemäß Anhang VII B zusammenzustellen Sandra Runde is authorized to compile the relevant technical documentation according to Annex VII B Die speziellen technischen Unterlagen gemäß Anhang VII B wurden erstellt und werden der zuständigen nationalen Behörde auf Verlangen in elektronischer Form übermittelt The relevant technical documentation has been compiled in accordance with ...

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