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GB-5

D

GB

F

NL

I

E

ZKIH

1

2

Commissioning

 DANGER

Risk of explosion! 

Please observe the appropriate 

precautions when igniting the burners.

Risk of poisoning!

 Open the gas and air supply 

so that the burner is always operated with excess 
air – otherwise CO will form in the furnace chamber. 
CO is odourless and poisonous! Conduct a flue 
gas analysis.

 

Arrange the adjustment and commissioning of 

the burner with the system operator or manu-
facturer.

 

Check the entire system, upstream devices and 
electrical connections.

 

Pre-purge the furnace chamber with air before 
every ignition attempt.

 

Fill the gas line to the burner carefully and cor-
rectly with gas and vent it safely into the open 
air – do not discharge the test volume into the 
furnace chamber. Risk of explosion!

 

If the burner does not ignite although the auto-
matic burner control unit has been switched on 
and off several times: check the entire system.

 

After ignition, monitor the gas and air pressures 

measured on the burner and the flame. Measure 
the ionization current. Switch-off threshold – see 
automatic burner control unit operating instruc-
tions.

 

 

 Switch on the system.

 

 

 Open the manual valve.

 

 

  Ignite the burner via the automatic burner control 

unit.

 

 Adjust the burner. 

 DANGER

Risk of explosion in case of CO being formed 
in the furnace chamber! 

An incorrect change of 

the burner settings may change the gas/air ratio 
and lead to unsafe operating conditions. CO is 
odourless and poisonous! 

ZAI

5

The air slide is open on deliv-

ery. Only close the air slide if 
the burner flame is not stable.

ZKIH operating pressures – see flow rate curves 

(www.docuthek.com).
For pressure adjustment, adjust the restrictor until 
the desired pilot burner inlet pressure is achieved at 
the pressure tap (pipe).

Maintenance

 

We recommend an annual function check.

 DANGER

Electric shocks can be fatal!

 Before working 

on possible live components, ensure the unit is 
disconnected from the power supply.

Risk of burning!

 Dismantled burner components 

can be hot due to outflowing flue gases.

Risk of explosion and poisoning during burner 
adjustment with an air deficiency!

 Adjust the 

gas and air supply so that the burner is always oper-
ated with excess air – otherwise CO will form in the 
furnace chamber. CO is odourless and poisonous! 
Conduct a flue gas analysis.

  

 Check the ionization and ignition cables.

  

 Measure the ionization current.

 

The ionization current must be at least 5 µA and 

must not vary.

+

 

μ

Z

I

  

  Disconnect the system from the electrical power 

supply.

 4 

 Shut off the gas and air supply – do not change 

the restrictor settings.

 5 

 Check the nozzles for dirt.

Summary of Contents for ZAI

Page 1: ...ndicates potentially fatal situations WARNING Indicates possible danger to life and limb CAUTION Indicates possible material damage All interventions may only be carried out by qualified gas technicia...

Page 2: ...mm gas nozzle for LPG 8 Cone olive only for ZAI K 9 Cap screw only for ZAI K 10 Enclosed documentation operating instructions Gas connection see type label D Osnabr ck Germany ZAI K ZKIH Type code ZK...

Page 3: ...strictor and a pressure tap be installed in both the gas and air supply line Order filter restrictor pressure tap pilot burner Distance between the restrictor and pressure tap and between pressure tap...

Page 4: ...diagrams of the automatic burner control unit ignition transformer ZAI I Z 1 2 3 I Flame rod Z Spark electrode Screw for PE wire 4 Connect the PE wire for burner ground to the fastening lug on the bur...

Page 5: ...rol unit 4 Adjust the burner DANGER Risk of explosion in case of CO being formed in the furnace chamber An incorrect change of the burner settings may change the gas air ratio and lead to unsafe opera...

Page 6: ...ition on a smooth working surface 2 1 1 2 2 10 11 12 Loosen the screws a turn 1 2 6 mm 22 mm 2 mm 1 2 9 mm 15 14 12 17 16 18 13 ZAI ZKIH Reconnect the electrode terminal bootl s Produce a maintenance...

Page 7: ...aning products Mechanical data ZAI Gas types natural gas LPG gaseous coke oven gas town gas and clean cold air Gas inlet pressure approx 10 60 mbar 4 24 WC depending on the gas type Condition on deliv...

Page 8: ...ons Disposal Components are to be disposed Declaration of Incorporation pursuant to 2006 42 EC Annex II No 1B The products Burners for gas ZAI and ZKIH are partly completed machines pursuant to Articl...

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