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GB-4

D

GB

F

NL

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Tightness test

 WARNING

–   An additional tightness test must be carried 

out on the JSAV at all joints which have been 
opened for maintenance work or replacement 
of spare parts.

Ensure that the valve seat of the JSAV is open, 
see [Resetting – p. 5].

  1 

Block the pipeline at the inlet and outlet.

Note max. test pressure. 

JSAV inlet and outlet: max. 6 bar (87 psig), 

impulse line: max. 750 mbar (10.9 psig).

  2 

Slowly apply test pressure.

JSAV 25 – 40

N

2

 = max. 6 bar

N

2

 = max. 750 mbar

3

4

JSAV 50 – 100

N

2

 = max. 6 bar

N

2

 = max. 750 mbar

3

4

Checking the function

Checking the switching pressure p

so

 

The JSAV is checked for the required switching pres-

sure p

so

.

  1 

Vent the system.

Ensure that the valve seat of the JSAV is open, 
see [Resetting – p. 5].

Ensure that the breather screw plug is screwed in.

  2 

Close all manual valves at the inlet and outlet, 
and in the relief line.

 CAUTION

Please observe the following to ensure that the 
regulator is not damaged during the function check:

–   Do not exceed the maximum outlet pressure p

a

 

of the regulator.

   

Increase the outlet pressure p

a

 on the regula-

tor until the required switching pressure p

so

 is 

reached.

0

p

so

p

a

The JSAV closes at the set switching pressure p

so

.

klack

4

5

The JSAV has closed successfully: to restart the 

system, the JSAV must be opened again, see 
[Resetting – p. 5].

The JSAV does not close at the required switching 

pressure p

so

 and must be readjusted, see [Setting 

the switching pressure pso – p. 5].

Checking the tightness of the valve disc

Ensure that the outlet is closed.

  1 

Vent the system.

  2 

Slowly open the manual valve at the inlet.

   

The outlet pressure p

a

 must not rise.

Summary of Contents for JSAV

Page 1: ...qualified gas technicians Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Transport On...

Page 2: ...e inlet and outlet Part designations JSAV 25 4 1 2 6 7 5 3 JSAV 40 1 2 9 7 6 5 8 3 4 1 Measuring unit 2 Breather screw plug 3 Reset cap 4 Impulse line connection 5 Inlet 6 Outlet 7 Arrow of direction...

Page 3: ...on and adjust ment 2 JSAV R seal pipe with approved sealing material JSAV F insert seal between pipe and unit 3 Remove screw caps or adhesive foil from the inlet and outlet on the JSAV Note direction...

Page 4: ...open see Resetting p 5 Ensure that the breather screw plug is screwed in 2 Close all manual valves at the inlet and outlet and in the relief line CAUTION Please observe the following to ensure that th...

Page 5: ...brown 0 308 906 4 120 220 1 74 3 2 crimson 0 308 906 5 190 400 2 8 5 8 orange yellow 0 308 906 6 300 550 4 35 8 orange green 0 308 906 7 Standard spring 2 Remove the breather screw plug JSAV 25 40 3 4...

Page 6: ...th the valve disc assembled 1 O ring and 4 screws are enclosed 2 Detach the impulse line from the JSAV 4 5 3 Ensure that the O ring is fitted in the new measur ing unit see Figure 5 6 Follow the rever...

Page 7: ...lacing all seals 2 Detach the impulse line from the JSAV 5 15 9 4 3 6 7 10 8 11 10 12 16 13 14 First insert the washer into the valve disc and then the O ring 17 15 18 19 16 14 Ensure that the O ring...

Page 8: ...ring unit must be at the bot tom when the JSAV is closed If the JSAV is open apply pressure to the impulse line to close the valve 2 Detach the impulse line from the JSAV 7 6 4 5 3 Press the reset lev...

Page 9: ...GGG 40 Diaphragm NBR valve seat aluminium valve stem stainless steel valve disc JSAV 25 40 steel with vulcanized NBR seal JSAV 50 100 aluminium with vulcanized NBR seal Service life The Pressure Equip...

Page 10: ...eclare that the prod ucts JSAV 25 40 marked with product ID No CE 0085AS0202 and JSAV 50 100 marked with the product ID No CE 0085AR0246 comply with the requirements of the listed Directives and Stand...

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