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Signal converter for electromagnetic flowmeters

Electronic revision:
ER 3.0.3_

IFC 050

IFC 050

IFC 050

IFC 050

Handbook

Handbook

Handbook

Handbook

© KROHNE 09/2016 - 4002184003 - MA IFC 050 R03 en

The documentation is only complete when used in combination with the relevant 
documentation for the flow sensor.

Summary of Contents for IFC 050

Page 1: ...ctronic revision ER 3 0 3_ IFC 050 IFC 050 IFC 050 IFC 050 Handbook Handbook Handbook Handbook KROHNE 09 2016 4002184003 MA IFC 050 R03 en The documentation is only complete when used in combination w...

Page 2: ...or any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 www krohne com 09 2016 4002184003 MA IFC 050 R03 en Copyright 2016 by KROHNE...

Page 3: ...rsion 15 4 Electrical connections 17 4 1 Safety instructions 17 4 2 Important notes on electrical connection 17 4 3 Electrical cables for remote device versions notes 18 4 3 1 Notes on signal cable A...

Page 4: ...signal converter 43 6 Operation 44 6 1 Safety instructions for the use of the magnet pencil 44 6 2 Display and operating elements 44 6 2 1 Display in measuring mode with 2 or 3 measured values 46 6 2...

Page 5: ...84003 MA IFC 050 R03 en IFC 050 8 Technical data 69 8 1 Measuring principle 69 8 2 Technical data 70 8 3 Dimensions and weight 77 8 3 1 Housing 77 8 3 2 Mounting plate wall version 79 8 4 Flow tables...

Page 6: ...y 2 _ Downwards compatible hardware and or software change of interfaces H HART M Modbus X all interfaces 3 _ Downwards compatible hardware and or software change of inputs and outputs I Current outpu...

Page 7: ...e EU directives and standards and the approved certifications please refer to the CE declaration or the website of the manufacturer Other approvals and standards NAMUR recommendations NE 21 and NE 43...

Page 8: ...e Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the...

Page 9: ...event any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident preventio...

Page 10: ...s must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operat...

Page 11: ...ure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage print...

Page 12: ...pact version the signal converter is mounted directly on the flow sensor Remote version electrical connection to the flow sensor via field current and signal cable 2 3 Signal converter flow sensor com...

Page 13: ...according to your order Check for the correct supply voltage printed on the nameplate Figure 2 3 Example of a nameplate 1 Manufacturer 2 Power supply data 3 Electronic version ER 4 Maximum working pr...

Page 14: ...urer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according...

Page 15: ...ting plate For further information refer to Mounting plate wall version on page 79 2 Fasten the device securely to the wall with the mounting plate INFORMATION Assembly materials and tools are not par...

Page 16: ...A IFC 050 R03 en Figure 3 2 Dimensions of mounting plate and distances when mounting multiple devices next to each other 1 277 mm 10 89 2 310 mm 12 2 mm inch a 6 5 0 26 b 8 1 0 3 c 15 0 6 d 40 1 6 e 9...

Page 17: ...o ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate DANGER Electrical connection is carried out in conformity with the VDE 0100...

Page 18: ...n any halogens and is unplasticized and remains flexible at low temperatures The connection of the inner shield 10 is carried out via the stranded drain wire 1 The connection of the outer shield 60 is...

Page 19: ...Insulated conductor shield 150 pF m Insulation resistance Riso 100 G x km Umax 24 V Imax 100 mA Test voltages Insulated conductor inner shield 500 V Insulated conductor insulated conductor 1000 V Ins...

Page 20: ...er Bending radius 50 mm 2 INFORMATION Assembly materials and tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety di...

Page 21: ...8 for the insulated conductors 2 3 1 Strip the conductor to dimension a 2 Cut off the inner shield 10 and the outer shield 60 Make sure not to damage the stranded drain wires 1 6 3 Slide the insulati...

Page 22: ...electrical conductivity S cm Curve for signal cable A DN mm inch OPTIFLUX 1000 F 10 150 3 8 6 20 A1 OPTIFLUX 2000 F 25 150 1 6 20 A1 200 1200 8 48 20 A2 OPTIFLUX 4000 F 10 150 3 8 6 20 A1 200 1200 8...

Page 23: ...size according to the cable being used Length and cross section of field current cable C DANGER A shielded 2 wire copper cable is used as the field current cable The shielding MUST MUST MUST MUST be...

Page 24: ...e the shield that is present Make sure not to damage the stranded drain wire 3 Slide an insulating tube over the stranded drain wire 4 Crimp a wire end ferrule onto the stranded drain wire 5 Crimp the...

Page 25: ...conductor to dimension a 2 Trim the outer shield 60 to dimension b and pull it over the outer sheath 3 Remove the stranded drain wire 6 of the outer shield and the inner shield Make sure not to damage...

Page 26: ...lating tube size according to the cable being used Heat shrinkable tubing Wire end ferrules to DIN 46 228 size according to the cable being used 1 Strip the conductor to dimension a 2 Trim the outer s...

Page 27: ...be grounded in accordance with regulations in order to protect personnel against electric shocks WARNING Observe without fail the local occupational health and safety regulations Any work done on the...

Page 28: ...nsor directly via the shield and a clip Bending radius of signal and field current cable 50 mm 2 The following illustration is schematic The positions of the electrical connection terminals may vary d...

Page 29: ...ich are designed to protect the electronic equipment from dust and moisture should be kept well closed at all times Creepage distances and clearances are dimensioned to VDE 0110 and IEC 664 for pollut...

Page 30: ...erance range 15 10 Note the power supply voltage and frequency 50 60 Hz on the nameplate 24 VDC tolerance range 30 30 24 VDC tolerance range 30 30 24 VDC tolerance range 30 30 24 VDC tolerance range 3...

Page 31: ...e or passive status limit output It s not possible to use both at the same time Basic outputs I Os Modbus I O option Description of used abbreviations Figure 4 10 Marking CG number of the electronics...

Page 32: ...put loop Error message possible via status output error indication on LC display Current value error detection can be adjusted Automatic range conversion via threshold The setting range for the thresh...

Page 33: ...p to fmax 10 kHz Scaling Frequency output in pulses per time unit e g 1000 pulses s at Q100 Pulse output quantity per pulse Pulse width symmetric pulse duty factor 1 1 independent of output frequency...

Page 34: ...e relay contacts and can be connected with any polarity All operating data and functions can be adjusted Passive mode External power supply required Uext 32 VDC I 100 mA Active mode Use of the interna...

Page 35: ...d tools are not part of the delivery Use the assembly materials and tools in compliance with the applicable occupational health and safety directives DANGER All work on the electrical connections may...

Page 36: ...each other and from all other output circuits Passive mode An external power supply is necessary to operate activation the subsequent devices Uext Active mode The signal converter supplies the power...

Page 37: ...ance DC voltage source Uext external power supply any connection polarity DC voltage source Uext observe connection polarity according to connection diagrams Internal DC voltage source Controlled inte...

Page 38: ...connection terminals A Current output passive HART Uext 32 VDC I 22 mA U0 2 V at I 22 mA RL max Uext U0 Imax HART at connection terminals A CAUTION Observe connection polarity INFORMATION For further...

Page 39: ...at I 10 mA U0 5 V at I 20 mA open I 0 05 mA at Uext 32 V Use shielded cables The minimum load impedance RL min is calculated as follows RL min Uext U0 Imax Can also be set as status output for the el...

Page 40: ...mechanical counter fmax 1 Hz Low current mechanical counter Low current mechanical counter Low current mechanical counter Low current mechanical counter I 20 mA RL 10 k for f 1 kHz RL 1 k for f 10 kH...

Page 41: ...atus output limit switch passive Uext 32 VDC I 100 mA RL 47 k closed U0 0 2 V at I 10 mA U0 2 V at I 100 mA open I 0 05 mA at Uext 32 V INFORMATION Independent of connection polarity The output is ope...

Page 42: ...HART connection multi drop mode I I0 4 mA Multi drop mode I Ifix 4 mA I0 Uext 32 VDC R 230 INFORMATION The current output always has HART capability and is connected at connection terminals A A A All...

Page 43: ...itching on the power 5 2 Starting the signal converter The measuring device consisting of the flow sensor and the signal converter is supplied ready for operation All operating data have been set at t...

Page 44: ...nd local regulations and requirements Figure 6 1 Display and operating elements Example flow indication with 2 measuring values 1 Indicates a possible status message in the status list 2 Tag number is...

Page 45: ...move cursor one position to the right Reset of display Return to measuring mode but prompt whether the data should be saved Press 1 to 3 times return to menu mode data saved Return to submenu or funct...

Page 46: ...tered previously by the operator 3 1st measured variable in large representation 4 Bargraph indication 5 Depiction with 3 measured values Figure 6 3 Display for selection of submenu and functions 3 li...

Page 47: ...value range for numeric values 6 Currently set value unit or function when selected appears with white text blue background This is where the data is changed 7 Current parameter 8 Factory setting of p...

Page 48: ...lect function and set data Press 2 5 s A quick setup A1 language A2 HART A2 1 tag A3 RS 485 Modbus A3 1 tag A3 2 slave address A4 reset A4 1 reset errors A4 2 counter 1 A4 3 counter 2 A5 analogue outp...

Page 49: ...on C2 I O input output C2 1 hardware C2 1 1 C2 1 current output A 1 C2 5 1 C2 5 frequency out D 1 C2 5 pulse output D 1 C2 5 status output D 1 C2 5 limit switch D 1 C3 I O counter C3 1 counter 1 C3 2...

Page 50: ...5 Modbus A3 1 tag Measuring point identifier Tag no appears in the LC display header up to 16 digits The first 8 digits are identical to the HART measuring point see above A3 2 slave address Setting t...

Page 51: ...The following process input parameters are only available if the quick access has been activated in the menu setup device quick setup C6 8 3 A7 2 zero calibration Display of actual zero calibration va...

Page 52: ...second B1 3 pulse output D B1 3 frequency out X B1 3 limit switch D B1 3 status output D B2 actual values B2 1 operating hours Display the actual operating hours Exit the displayed function with the k...

Page 53: ...100 C1 1 6 density For calculating the mass flow from the volume flow Range 0 1 5 kg L C1 1 7 target conduct Reference value for on site calibration Range 1 000 50000 S cm C1 1 8 EF electr factor For...

Page 54: ...ed median filter This filter allows a better suppression of pulse shaped disturbances particles or air bubbles in very noisy environment C1 2 5 pulse width Length of interference and delays to be supp...

Page 55: ...ed the current is set to these limits xx x xx x mA range 03 5 21 5 mA Condition 0 mA 1st value 2nd value 21 5 mA and out of current range C2 2 3 error current Specify error current xx x mA range 3 22...

Page 56: ...0 Hz Limitation 100 pulse rate 100 s Imax 100 mA Limitation 100 pulse rate 100 s Imax 20 mA C2 3 4 polarity Set polarity please note flow direction in C1 2 2 Select both polarities plus and minus valu...

Page 57: ...tput switch open C2 3 8 information Serial number of the I O board software version number and production date of the circuit board C2 3 9 simulation For sequence refer to B1 3 pulse output D C2 3 sta...

Page 58: ...ve negative values counter counts only the positive values counter counts only the negative values off counter is switched off C3 _ 2 preset value If this value is reached positive or negative a signa...

Page 59: ...aracters max 8 digits A Z a z 0 9 C6 1 2 C number CG number cannot be changed describes the signal converter version C6 1 3 device serial no Serial number of the system cannot be changed C6 1 4 electr...

Page 60: ...er change or after switching off and on C6 5 2 range Set the scaling for the Y axis Only available if manual is set in C6 5 1 xxx xxx range 100 100 1st value lower limit 2nd value upper limit conditio...

Page 61: ...in cf yd free unit set factor and text in the next two functions sequence see below C6 7 8 Text free unit For text to be specified refer to Set free units on page 62 C6 7 9 m factor Specification of...

Page 62: ...Conversion factors Conversion factors Conversion factors Desired unit unit see above conversion factor Conversion factor Max 9 digits Shift decimal point to the left and to the right INFORMATION It m...

Page 63: ...1 Parameter or hardware error No measurement possible Load settings C4 6 3 backup 1 backup 2 or factory settings If status message still does not disappear replace electronic unit F parameter Error op...

Page 64: ...to be increased or a pulse filter used so as to quell the error messages and also reduce the measurement errors F field frequency too high Field frequency is not reaching steady state a measured flow...

Page 65: ...mperature Upper limit for the permissible electronic temperature has been exceeded Ambient temperature too high direct solar radiation or for C version process temperature too high S overflow counter...

Page 66: ...ent have been exceeded 10000 S cm or are lower than permitted 0 1 S cm If the flow sensor has been properly connected and filled with medium this does not affect the flow measurement The conductivity...

Page 67: ...ons it will rarely present any problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair...

Page 68: ...it is returned Date Signature Stamp CAUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipmen...

Page 69: ...B D U v k B D U v k B D U v k B D in which v mean flow velocity k factor correcting for geometry B magnetic field strength D inner diameter of flowmeter The signal voltage U is picked off by electrod...

Page 70: ...construction The measuring system consists of a flow sensor and a signal converter Flow sensor Flow sensor Flow sensor Flow sensor OPTIFLUX 1000 DN10 150 3 8 6 OPTIFLUX 2000 DN25 1200 1 48 OPTIFLUX 4...

Page 71: ...arameters using 2 measuring pages 1 status page 1 graphic page measured values and graphics are freely adjustable Language display texts as language package Standard English French German Dutch Portug...

Page 72: ...ies Chemical properties Chemical properties Electrical conductivity All media except for water 5 S cm also refer to the technical data for the flow sensor Water 20 S cm State of aggregation Conductive...

Page 73: ...lerance range 24 VDC 30 30 Power consumption AC 15 VA DC 5 6 W Signal cable Only necessary for remote versions DS 300 type A DS 300 type A DS 300 type A DS 300 type A Max length 600 m 1968 ft dependin...

Page 74: ...data Operating data Operating data Basic I Os Basic I Os Basic I Os Basic I Os Active Observe connection polarity Uint nom 20 VDC I 22 mA RL 750 HART at terminals A Passive Observe connection polarit...

Page 75: ...d to drive mechanical or electronic counters directly Uint nom 20 V RV 1 k C 1000 F High current mechanical counter High current mechanical counter High current mechanical counter High current mechani...

Page 76: ...pty pipe detection Valve control with activated dosing function Status and or control ON or OFF Operating data Operating data Operating data Operating data Basic I Os Modbus Basic I Os Modbus Basic I...

Page 77: ...Dimensions and weight in mm and kg Dimensions and weight in inch and lb Wall version Dimensions mm Weight kg a b c d e f g h k Version with without display 157 40 80 120 248 111 7 260 28 4 51 3 1 9 Di...

Page 78: ...ns and weight in mm and kg Dimensions and weight in inch and lb Compact version Dimensions mm Weight kg a b c d e f g Version with without display 157 40 80 148 2 101 260 95 5 1 8 Dimensions inch Weig...

Page 79: ...0 www krohne com 09 2016 4002184003 MA IFC 050 R03 en 8 3 2 Mounting plate wall version Dimensions in mm and inch mm inch a 6 5 0 26 b 8 1 0 3 c 15 0 6 d 40 1 6 e 96 3 8 f 20 0 8 g 248 9 8 h 268 10 5...

Page 80: ...12 7 07 21 21 84 82 65 3 58 11 95 35 84 143 35 80 5 43 18 10 54 29 217 15 100 8 48 28 27 84 82 339 29 125 13 25 44 18 132 54 530 15 150 19 09 63 62 190 85 763 40 200 33 93 113 10 339 30 1357 20 250 53...

Page 81: ...34 31 13 93 37 373 47 2 5 15 78 52 61 159 79 631 16 3 23 90 79 69 239 02 956 09 4 37 35 124 47 373 46 1493 84 5 58 35 194 48 583 24 2334 17 6 84 03 279 97 840 29 3361 17 8 149 39 497 92 1493 29 5975...

Page 82: ...ically the result of the combined effect of linearity zero point stability and calibration uncertainty Reference conditions Medium water Temperature 5 35 C 41 95 F Operating pressure 0 1 5 barg 1 5 72...

Page 83: ...NOTES 9 83 IFC 050 www krohne com 09 2016 4002184003 MA IFC 050 R03 en...

Page 84: ...Services Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 09 2016 4002184003 MA IFC 050 R03 en Subject to ch...

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