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Krautzberger KS 5, Operating Instructions Manual, Page: 11 / 49

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Krautzberger KS 5 Operating Instructions Manual Download Page 11

In addition to the safety information in this manual, the country-specific safety, accident prevention
guidelines and environmental protection regulations, applicable at the site of implementation of the
machine must be adhered to.

Furthermore, the owner is responsible for making sure that the machine is always in perfect tech-
nical condition. Therefore, the following applies:

n

The owner must ensure that the maintenance intervals described in this operating manual are
adhered to.

n

The owner must have all safety equipment checked regularly for functionality and complete-
ness.

2.5  Intended use

The hand-held spray gun KS 5 is used for the coating of various surfaces.

The intended use also includes the compliance with all the information in this manual.

Any use beyond the intended use or any other use constitutes misuse.

Hand-held Spray Gun KS 5

ENGLISH

■

 200-0368

 

GB–11

Summary of Contents for KS 5

Page 1: ...200 0368 Translation of the original operating instructions T Dok 653 GB Rev 0 GB Hand held Spray Gun KS 5 Operating instructions...

Page 2: ...the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors hav...

Page 3: ...rt 15 3 2 Delivery condition 15 3 3 Storage 15 3 4 Packaging 15 4 Menu 17 4 1 Dimensions 18 5 Operation 19 5 1 Safety 19 5 2 General information about commissioning start up 20 5 3 Start up 21 5 3 1 P...

Page 4: ...2 10 1 Safety instructions 42 10 2 Disassembly 42 10 3 Disposal 42 11 Technical data 44 11 1 Dimensions and weight 44 11 2 General specifications 44 12 Declaration of conformity 45 13 Index 46 Operati...

Page 5: ...rm under high material pressure Pulling the pull lever towards the handle of the main element moves the valve needle back against the resetting force of the valve spring The valve needle slides out of...

Page 6: ...uctions T Dok 653 Serial number The serial number of the hand held spray gun is located on the main element It serves as a unique identifier Additional information can be found in Chapter 11 Technical...

Page 7: ...ombination of symbol and signal word indicates a possibly dangerous situation which can cause slight injuries if it is not averted NOTICE This combination of symbol and signal word indicates a possibl...

Page 8: ...Additional identifications The following symbols are used in this manual to highlight operating instructions results lists ref erences and other elements Identification Explanation Step by step operat...

Page 9: ...c regulations on occupational safety and accident prevention 2 3 Personal safety equipment and clothing Personal safety equipment is used to protect persons from impacts on safety and health at work T...

Page 10: ...against crushing falling parts or slipping on slippery ground 2 4 Responsibility of the owner Owner The owner is the person who directly operates the machine for commercial or economical pur poses or...

Page 11: ...dition Therefore the following applies n The owner must ensure that the maintenance intervals described in this operating manual are adhered to n The owner must have all safety equipment checked regul...

Page 12: ...specified in the Chapter 11 Technical data on page 44 When using solvent containing paints avoid open flames red hot parts and equipment tools and parts that can create flammable sparks in the work a...

Page 13: ...fatal embolism In addition there is a risk of poisoning in case of toxic coating or cleaning material Avoid unintended triggering of the pull lever Concentration at the work station is imperative Whe...

Page 14: ...and internal company regulations concerning the course of action in case of an emergency must be adhered to and if necessary respective safety measures must be taken on the system owner s side Operati...

Page 15: ...UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 n When storing for longer than three months check the general condition of all parts of t...

Page 16: ...ransport safety restraints Disposal of packaging Dispose of the packaging material in accordance with the respectively applicable statutory regula tions and ordinances Operating instructions T Dok 653...

Page 17: ...long 2 Material input 3 Material outlet 4 Main element 5 Plastic grip Fig 2 Overview KS 5 with short pull lever 1 Pull lever short 2 Material input 3 Material outlet 4 Main element 5 Plastic handle w...

Page 18: ...4 1 Dimensions Fig 3 Dimensions Operating instructions T Dok 653 GB Rev 0 mail krautzberger com www krautzberger com GB 18...

Page 19: ...the stored residual energy by operating the pull lever Always wait until the pressure is released Never point the hand held spray gun at living beings Only trained personnel is permitted to perform c...

Page 20: ...e for the presence and the up to date status of the safety data sheet and the associated generation of the risk assessment of the effected workstations WARNING Risk of injury due to recoil forces duri...

Page 21: ...ich means that the area is first coated in horizontal lines and then in vertical lines In contrast to compressed air operated hand held spray guns the spray pattern for airless devices can by default...

Page 22: ...zle on page 37 7 If necessary turn the fluid nozzle in the desired direction adjustable by 360 8 Tighten the nozzle nut again 9 Guide the spray jet in even movements across the work piece 10 End the s...

Page 23: ...Risk of fatal injury due to toxic flammable or explosive material High risk potential during the storage and transport of the hand held spray gun still containing toxic flammable or explosive materia...

Page 24: ...This presents the risk of causing a fatal embolism In addition there is a risk of poisoning in case of toxic coating or cleaning material Avoid unintended triggering of the pull lever Concentration a...

Page 25: ...edle can cause puncture injuries Note Caution when handling fluid needles CAUTION Risk of injury due to sharp edges Sharp edges and pointed corners can cause abrasions and cuts on the skin Note Procee...

Page 26: ...ous nozzle cleaning needles made by Krautzberger GmbH are rec ommended for cleaning purposes In case of prolonged operational interruptions allow the device to air dry after flushing it with cleaning...

Page 27: ...of the hand held spray gun with a cloth soaked in cleaning solution 6 5 Replace valve needle and needle pack General Information about the replacement of parts n Slightly grease sliding parts with sp...

Page 28: ...k screw 1 Unscrew the valve lock screw Fig 6 1 Fig 7 Remove spring 2 Remove the spring Fig 7 1 Fig 8 Unfasten nozzle nut 3 Unscrew the nozzle nut Fig 8 1 Operating instructions T Dok 653 GB Rev 0 mail...

Page 29: ...alve needle Fig 10 1 back using a suitably shaped but not sharp edged object for example made of wood or plastic The back end of the valve needle is thereby completely pushed out of the back section o...

Page 30: ...the needle pusher Fig 13 2 onto the new valve needle Fig 13 1 Fig 14 Dimensions in length 70mm 0 2mm 9 Set the exact length 70mm 0 2mm Fig 15 Screw needle bolt onto the valve needle 10 Screw the needl...

Page 31: ...is comprised of the valve needle the needle pusher and the needle bolt Dismantling needle pack Fig 16 Needle pack The needle pack is comprised of two seals and two cup collars Hand held Spray Gun KS...

Page 32: ...lating washer Fig 17 2 Fig 18 Pull out head piece from the main element 2 Pull the head piece Fig 18 1 towards the front and out of the main element Fig 19 Pull off insulating sleeve and insulating wa...

Page 33: ...le pack 5 Remove parts of the needle pack Fig 21 1 2 comprised respectively of two seals Fig 21 1 and two cup collars Fig 21 2 NOTICE Risk of damaging threads When pulling out the pack parts there is...

Page 34: ...damaging the reverted edge seals During the installation of the needle pack there is a risk of causing damage to the reverted edge seals due to sharp objects Do not use any sharp objects during the i...

Page 35: ...leeve Fig 24 3 and insulating washer Fig 24 2 over the seal screw Fig 24 1 Fig 25 Slide head piece into the main element 4 Push the head piece Fig 25 1 with seal screw insulating sleeve and insulating...

Page 36: ...n nut Fig 26 1 but do not tighten Fig 27 Insert complete valve needle into the main element 6 Insert the complete valve needle Fig 27 1 from the back into the main element and push forward up to the s...

Page 37: ...al screw 9 Only then should you tighten the seal screw Fig 30 2 until there is noticeable resistance and counter by tightening the hexagon nut Fig 30 1 6 6 Replace valve seat screw and fluid nozzle Fi...

Page 38: ...Remove the seal Fig 31 3 from the valve seat screw Fig 31 4 5 Replace valve seat screw and screw seal onto the new valves seat screw 6 Screw in complete valve seat screw again 7 Reinsert new fluid noz...

Page 39: ...nozzle on page 37 Among other factors the spray pattern depends on the viscosity of the coating material It can be modified through the material pressure If the optimal application cannot be achieved...

Page 40: ...ase of questions always contact our service department Spare parts order General To make spare part ordering easier please provide the following information Serial number Model product name Designatio...

Page 41: ...e Internet www krautzberger com or contact your Krautzberger dealer consul tant or our office staff Here are a few examples n Fluid nozzles n Fine spray nozzles n Pre atomiser nozzles n Nozzle cleanin...

Page 42: ...e hoisting equipment Secure components so that they cannot fall or tip over If questions arise consult with the customer service from Krautzberger 10 2 Disassembly Prior to starting the disassembly n...

Page 43: ...ccordingly n Properly dispose of potential spray fluid residue separately from the device If in doubt obtain information about environmentally appropriate disposal with the local municipali ties or sp...

Page 44: ...Round jet Noise emission 60 to 90 dB A Max material temperature 50 C max diameter of the fluid outlet opening 2 6 mm Fluid connection G 1 4 AG The following dimensions impact the spray gun function c...

Page 45: ...12 Declaration of conformity Fig 32 Declaration of conformity Hand held Spray Gun KS 5 ENGLISH 200 0368 GB 45...

Page 46: ...urements 18 Misuse 11 O Operation 21 Overview 17 Owner 10 P Personal safety equipment and clothing 9 Personnel 8 Product number 6 S Safety equipment and clothing 9 Safety information 13 Scope of deliv...

Page 47: ...Weight 44 Hand held Spray Gun KS 5 ENGLISH 200 0368 GB 47...

Page 48: ......

Page 49: ...Krautzberger GmbH Stockbornstrasse 13 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Reception 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger co...

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