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Identification

Explanation

References to sections in this manual and other applicable docu-
ments

Lists without specified order

[Button]

Operating elements (e.g. buttons, switches), display elements
(e.g. signal lights)

‘Display’

Screen elements (e.g. pushbuttons, assignment of function keys)

2.3  Personnel requirements

This manual identifies the qualifications of the personnel for the different scopes of work as listed
below:

Operator

The operator has been instructed by the system owner in an orientation session on the assigned
tasks and possible dangers in case of improper behaviour. Tasks that go beyond the operation in
standard mode must only be carried out by the operator if such is indicated in this manual and the
operate has explicitly been tasked to do so.

Qualified personnel

Due to their specialised professional training, knowledge, and experience as well as knowledge of
the industry-specific standards and regulations, qualified personnel are in a position to perform
assigned tasks and to identify and avert potential risks on their own.

Specialised personnel

Due to their specialised professional training, knowledge, and experience as well as knowledge of
the industry-specific standards and regulations, qualified personnel are in a position to perform
assigned tasks and to identify and avert potential hazards on their own.

User

The user is familiar with the basic regulations on occupational safety and accident prevention.

2.4  Personal protective equipment

Personal protective equipment is used to protect persons against adverse effects on their health
and safety when working.

Personnel must wear personal protective equipment while carrying out the different tasks on and
with the machine.

In the course of regular, recurring trainings, the owner should inform operating personnel that
working without protective equipment can be detrimental to their health.

Protective equipment is selected according to the ambient conditions at the owner’s premises
and the raw materials that are used. The information provided by the material manufacturer
on the safety data sheet must be adhered to in order to ensure the proper selection of protec-
tive equipment.

Hand-held Spray Gun HS 30

ENGLISH

200-0415 

 200-0416 

 200-0417 

 200-0418

 

GB–9

Summary of Contents for 200-0415

Page 1: ...T Dok 692 GB Rev 0 GB Hand held Spray Gun HS 30 Operating instructions 200 0415 200 0416 200 0417 200 0418 Translation of the original operating instructions...

Page 2: ...of the device Due to optional finishing variants it is possible that the figures shown in this operating manual deviate from your device Information about explosion protection Many of our competitors...

Page 3: ...ort storage and packaging 15 4 1 Transport 15 4 2 Storage 15 4 3 Packaging 15 5 Overview 16 6 Installation 17 6 1 Safety 17 6 2 General installation information 18 6 3 Connections of the hand held spr...

Page 4: ...y and disposal 43 12 1 Safety 43 12 2 Disassembly 43 12 3 Disposal 43 13 Technical data 44 13 1 Dimensions and weight 44 13 2 General specifications 44 13 3 Dimensions 45 14 Declaration of conformity...

Page 5: ...Depending on the customer configuration the hand held spray gun HS 30 can be fitted with the HV nozzle system This is an HVLP system hvlp high volume low pressure for low mist coating The spray mediu...

Page 6: ...416 n HS 30 HVLP n Suction connection 200 0417 n HS 30 HVLP n Fluid connection 200 0418 Operating manual T Dok 692 Serial number The serial number of the hand held spray gun is located on the main ele...

Page 7: ...operating manual uses symbols to identify safety instructions The safety instructions are pre ceded by signal words that indicate the severity of the hazard DANGER This combination of symbol and sign...

Page 8: ...the reading flow when per forming the action The signal words described above are used 1 Loosen the screw 2 CAUTION Pinching hazard at the lid Carefully close the lid 3 Tighten the screw Special safet...

Page 9: ...ntial risks on their own Specialised personnel Due to their specialised professional training knowledge and experience as well as knowledge of the industry specific standards and regulations qualified...

Page 10: ...Protective gloves Protective gloves protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces Safety goggles Safety goggles are used to protect...

Page 11: ...Safety shoes protect the feet against crushing falling parts or slipping on slippery ground Safety helmet The helmet protects the head from falling parts and oscillating loads on the one hand and it...

Page 12: ...compliance with all of the specifications in this operating manual 3 3 Predictable misuse Any use beyond the intended use or any other use constitutes misuse n Only carry out installation and commissi...

Page 13: ...The application of hazardous media can lead to death most severe injuries or property damage Note Ensure the resistance of the machine against the medium that is to be applied Always adhere to the saf...

Page 14: ...hazards crushing shearing cutting jamming burning etc are possible at any time during installation operation as well as during maintenance work and servicing n The hand held spray gun must only be us...

Page 15: ...t free environment n Keep away from any aggressive media n Protect from UV radiation n Avoid mechanical shocks n Storage temperature 15 to 40 C n Relative atmospheric humidity max 60 4 3 Packaging The...

Page 16: ...ow design 5 Connector with needle stroke adjusting screw 6 Plastic grip 7 Hose nozzle compressed air connection 8 Pull lever 9 Air nozzle 10 Flat jet controller 11 Material connection Suction version...

Page 17: ...installation site Components that are loosely stacked or are scattered around can cause accidents Assemble components properly Adhere to specified screw tightening torque Secure components against ti...

Page 18: ...ing in accordance with the steps described in this operating manual n Ensure that the hose lines that are used fulfil the requirements with respect to pressure chemical and mechanical loads n Dependin...

Page 19: ...held spray gun item no 200 0416 or 200 0418 with a flow pressure cup Fig 3 3 or a hand held spray gun item no 200 0415 or 200 0417 with a suction pressure cup Fig 3 2 attach the appropriate compressed...

Page 20: ...d compressed air is oil free and free of solid matter WARNING Risk of death risk of injury or property damage due to hazardous media Potential consequences The application of hazardous media can lead...

Page 21: ...pulsation dampening devices pressure compensation container etc CAUTION Risk of injury caused by compressed air Uncontrolled leaks of compressed air can lead to serious injuries Note Prior to any work...

Page 22: ...ore each use n Always observe the applicable country specific safety accident prevention occupational safety and environmental protection regulations applicable for the area of use for the hand held s...

Page 23: ...essure level WARNING Risk of injury due to recoil forces during the activation of the hand held spray gun Start the spraying process by actuating the trigger Fig 4 1 5 Adjust the spray pattern Chapter...

Page 24: ...or spray pattern adjustment Fig 5 Adjusting the spray pattern The spray pattern can be impacted as follows n Adjust the atomisation air pressure via the pressure reducer or air regulator Fig 5 1 n Adj...

Page 25: ...5 Shutting down 7 5 1 Temporary shut down Fig 6 Pull lever Disrupt the spraying process by releasing the pull lever Fig 6 1 Hand held Spray Gun HS 30 ENGLISH 200 0415 200 0416 200 0417 200 0418 GB 25...

Page 26: ...rain screw 4 DANGER Danger of death due to escaping pressure If using a hand held spray gun item no 200 0416 or 200 0418 with a flow pressure cup Fig 8 3 or a hand held spray gun item no 200 0415 or 2...

Page 27: ...tial during the storage and transport of the hand held spray gun still containing toxic flammable or explosive material or cleaning products Properly clean the hand held spray gun before storage and t...

Page 28: ...rsonnel as well as damage malfunctions or complete failure Only use OEM parts from Krautzberger or Krautzberger approved spare parts In case of questions always contact our Customer Care department CA...

Page 29: ...zle and the air nozzle on page 32 Qualified personnel Change the material needle Chapter 8 6 Changing the material needle on page 33 Tighten the needle seals Chapter 8 7 Changing the seals on page 35...

Page 30: ...or 3 or fill the suction or flow pressure cup with cleaning agent 5 Switch on the compressed air supply 6 Where applicable switch on the material pressure pump or pressurised material container for t...

Page 31: ...y due to toxic flammable or explosive material High risk potential during the storage and transport of the hand held spray gun still containing toxic flammable or explosive material or cleaning produc...

Page 32: ...d the pull lever Fig 10 4 5 Unscrew the material nozzle Fig 10 3 with a respective fork wrench Always replace the material nozzle Fig 10 3 and the material needle Fig 10 5 at the same time Attaching t...

Page 33: ...the air nozzle on page 32 Fig 11 Removing the material needle 2 WARNING The locking piece Fig 11 3 is under spring force Carefully unscrew the locking piece Fig 11 3 3 CAUTION Risk of injury due to ma...

Page 34: ...of injury due to material needles Insert the material needle Fig 12 1 and the spring Fig 12 2 2 Screw on the locking piece Fig 12 3 3 Reinstall the material needle and the air nozzle Chapter 8 5 Chan...

Page 35: ...ing piece Fig 13 3 onto the needle stroke adjustment screw Fig 13 4 Install the seals on the locking piece 5 WARNING Risk of injury through the use of incorrect spare parts Slide the new seals Fig 13...

Page 36: ...14 3 3 Remove the material needle Chapter 8 6 Changing the material needle on page 33 Fig 15 Seal nut screw 4 Remove the actuator Fig 15 2 5 Unscrew the seal nut Fig 15 1 and seal screw Fig 15 3 Fig 1...

Page 37: ...njury through the use of incorrect spare parts Insert the cone seals Fig 17 1 and 2 Fig 18 Seal nut screw 8 Unscrew the seal screw Fig 18 3 and seal nut Fig 18 1 by two thread turns Fig 19 Pull lever...

Page 38: ...1 10 Attach the material needle Chapter 8 6 Changing the material needle on page 33 Fig 20 Seal nut screw 11 Tighten the seal nut Fig 20 1 and seal screw Fig 20 2 The valve shaft and material needle m...

Page 39: ...he nozzles Chapter 8 4 Cleaning the hand held spray gun on page 29 Spray pattern concen trated on the left or right side n Dirty air nozzle n Dirty material nozzle Clean the nozzles Chapter 8 4 Cleani...

Page 40: ...mping screw n Needle seal defective n Replace the needle seal Chapter 8 7 Changing the seals on page 35 Material nozzle drips n Worn or damaged material needle n Change the material needle Chapter 8 6...

Page 41: ...ordering easier please provide the following information Serial number Model product name Designation Item number according to spare parts list Quantity Desired shipping method post freight sea air ex...

Page 42: ...e hand held spray gun For further information visit us on the Internet www krautzberger com or contact your Krautzberger specialist dealer consul tant or our office staff Operating instructions T Dok...

Page 43: ...the machine n Remove and dispose of operating and auxiliary material as well as remaining processing materials in an environmentally friendly manner Afterwards properly clean components and modules a...

Page 44: ...ser air max 12 bar Working pressure atomiser air HV3 max 4 bar Spray medium temperature max 43 C Air temperature max 43 C Fluid connection W 17 5 x 19 male Suction connection G3 8 Atomisation air conn...

Page 45: ...13 3 Dimensions Fig 21 Dimensions Hand held Spray Gun HS 30 ENGLISH 200 0415 200 0416 200 0417 200 0418 GB 45...

Page 46: ...14 Declaration of conformity Fig 22 Declaration of conformity Operating instructions T Dok 692 GB Rev 0 mail krautzberger com www krautzberger com GB 46...

Page 47: ...__________________________________________________________________ ______________________________________________________________________________ ______________________________________________________...

Page 48: ...______________ ______________________________________________________________________________ ______________________________________________________________________________ ___________________________...

Page 49: ...______________________ ______________________________________________________________________________ ______________________________________________________________________________ ___________________...

Page 50: ...se 12 M Model plate 6 N Noise emission 44 O Owner 12 P Personnel 9 Pictograms 7 Pressure specifications 44 Product number 6 R Recycling 43 S Serial number 6 Storage 15 Symbols 7 T Temperature specific...

Page 51: ...User qualification 9 W Weight 44 Hand held Spray Gun HS 30 ENGLISH 200 0415 200 0416 200 0417 200 0418 GB 51...

Page 52: ......

Page 53: ...autzberger GmbH Stockbornstrasse 13 D 65343 Eltville am Rhein Germany Hotline 49 0 6123 698 222 Head Office 49 0 6123 698 0 Fax 49 0 6123 698 200 Email mail krautzberger com Internet www krautzberger...

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