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#700-2 Series Direct Vent Termination Kit(s)

SECTION 7

 VENTING

#SP-41-L

R.6  February 2022

32

HUSSONG MFG. CO., INC.

KOZY HEAT FIREPLACES

7.7  #700-2 Series Direct Vent 

Termination Kit(s)

IMPORTANT: The flex pipe is permanently attached to the exterior plate. 

DO NOT ATTACH either #745-2 or #718-2 termination kit to fireplace (or 

extension kit) until it has passed through the wall. Install termination 

plates to the outside wall exterior.
IMPORTANT: The minimum bend radius to center is 6” (152mm) 

required for installation of the flexible vent pipe. Care should be taken 

when installing to avoid a tight bend that may cause abrasion or 

damage to the flexible pipe.

• 

If terminating against vinyl siding, a vinyl siding protector must 

be used (included with the #745-2 and #718-2 direct vent kits). 

Follow instructions included. 

• 

Each #746-2 extension kit contains enough 4” & 7” flexible 

aluminum pipe to extend chimney an additional 6’ (1.83m). 

7.7.1  700-WPT Installation Instructions

IMPORTANT: The heat shield within the wall thimble must overlap 

a minimum of 1-1/2” (38mm). An extension will be needed if going 

through a thicker wall than 6-1/2” (165mm). Refer to BDM vent 

manufacturer if wall extension is necessary.  

1.  Hand bend the (2) tabs on the top of the wall pass through at 

the 1” (25mm) top required clearance. Hand bend the (6) tabs on 

the sides and bottom of the wall pass through. Repeat for the 

other section. 

2.  From the interior, install one section of the wall pass through. 

Secure with (4) screws (not provided). 

3.  From the exterior, install the other section of the wall pass 

through, overlapping the heat shields as necessary to 

accommodate wall thickness. The sections must overlap a 

minimum of 1-1/2” (38mm). Secure to exterior wall with (4) 

screws (not provided).

4.  Follow vent manufacturer installation instructions for vent 

installation.

7.7.2  Assembly and Installation

5.  Attach vinyl siding protector (G) (not shown).
6.  Mount the required wall thimble (H) with 1” (25mm) top 

clearance and 1” (25mm) side clearance to the exterior wall, 

and seal.  

(OPTIONAL) Insulate the wall thimble with any unfaced 

insulation products listed as non-combustible per ASTM E 136. 

7.  Apply a liberal bead of exterior sealant around outer edge of 

termination box (A). Place assembly through the wall-pass 

through in exterior wall, and secure with (4) screws through the 

four holes (B).

8.  Form the 4” & 7” flexible aluminum pipes on termination kit 

(#745-2 or #718-2), and if applicable, on each extension kit. 

9.  Gently pull 4” & 7” pipes down to the top of the fireplace, or if 

applicable, the extension kit.  

IMPORTANT: DO NOT stretch extension kit beyond 6’ (1.83m); 

DO NOT stretch beyond what is required. It is very difficult to 

decompress flex pipes once stretched. 

10.  Place a bead of sealant outside 4” flex pipe collar (C) (end with 

EXTERNAL LIP) and sliding the collar into 4” pipe on extension kit 

or top of fireplace (D). Secure with 3 evenly spaced screws.

11.  Place a bead of sealant inside 7” flex pipe collar (E) (end with the 

INTERNAL lip), sliding the collar over 7” pipe on top of fireplace 

(F). Secure with 3 evenly spaced screws. 

12.  If additional extension kits are required, repeat Steps 4 and 5, 

placing 4” & 7” pipes onto previous extension kit.

3”
2”
1”

Hand bend tabs

Screw holes (4) total

A

B

C

D

E

F

H

#700-WPT

Stand-off 

Heat Shields

FIGURE 7.3 

#700-WPT

DIAG. 5 

#700-WPT INSTALLATION

(A) 

Termination box

(B) 

Holes in exterior wall 

plate (only 3 shown)

(C) 

4” flex pipe collar (not 

shown)

(D) 

4” pipe on fireplace or 

extension kit (not shown)

(E) 

7” flex pipe collar 

(F) 

7” pipe on fireplace or 

extension kit

(G) 

Vinyl siding protector 

(not shown)

(H) 

Wall Thimble with 1” 

(25mm) top clearance

Summary of Contents for SP-41-L

Page 1: ...t permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is...

Page 2: ......

Page 3: ...fety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner R...

Page 4: ......

Page 5: ...uirements 25 7 3 Restrictor Assembly and Installation 26 7 4 Vent Installation 27 7 5 Class A Chimney Masonry Chimney Conversion 30 7 6 Coaxial to Co Linear Chimney Conversion 31 7 7 700 2 Series Dire...

Page 6: ......

Page 7: ...ring said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accord...

Page 8: ...tallation Code local authorities or codes having jurisdiction in your area regarding derate guidelines 2 1 1 1 US Installations Refer to the American Gas Association guidelines for the gas designed ap...

Page 9: ...2022 9 HUSSONG MFG CO INC KOZY HEAT FIREPLACES 2 3 Appliance Dimensions 5 133mm 153 8 390mm 93 8 237mm 241 8 611mm 37 940mm 343 8 874mm 40 1035mm 34 878mm 15 380mm LEFT SIDE TOP VIEW FRONT VIEW RIGHT...

Page 10: ...ls If the barrier becomes damaged the barrier shall be replaced with Hussong Mfg s barriers for this appliance IMPORTANT Consider the height of hearth finish material when building a fireplace platfor...

Page 11: ...ge 35 for access to the control board before and after installation 3 1 1 Appliance Placement Considerations WARNING Due to high temperatures the appliance should be located out of traffic and away fr...

Page 12: ...trock The clearance to header must be maintained Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening 1 Remove and save 4 screws securing the stand off...

Page 13: ...d 1 Locate the nailing tabs on the right and left sides of the fireplace necessary to accommodate the thickness of your facing material 2 Bend out the 4 nailing tabs until parallel with fireplace face...

Page 14: ...653mm A 45 projection from appliance sides 0 0mm Appliance sides to adjacent sidewall 4 1 2 114mm Fireplace enclosure floor to 3 4 19mm trim 37 1 8 943mm Mantel 6 152mm deep from fireplace enclosure f...

Page 15: ...ing the full width and depth of the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling clearances If installed above fl...

Page 16: ...ucts listed as non combustible per ASTM E 136 3 6 1 3 Horizontal Terminations IMPORTANT Horizontal vent sections require 1 4 6mm rise for every 12 305mm of travel Kozy Heat s 700 WPT or wall thimble p...

Page 17: ...ing envelope and weatherproof membrane are not to be interrupted by fireplace installation See FIGURE 3 7 on the following page Fireplace operation is approved from 40 F to 110 F All wiring connection...

Page 18: ...by fireplace installation Minimum weatherproof overhang in front and sides M i n i m u m w e a t h e r p r o o f o v e r h a n g i n f r o n t a n d s i d e s Minimum weatherproof overhang in front an...

Page 19: ...cal clearance of 6 152mm above the appliance to a maximum 6 152mm depth of a non combustible mantel Follow projection 1 25mm up for every 1 25mm deeper 4 1 2 Adjacent Sidewall Requirements The adjacen...

Page 20: ...4 114mm 135 8 348mm 6 152mm 40 1030mm TRIM 19mm 371 8 943mm 15 393mm 38 985mm 47 1200mm 455 8 1158mm 163 8 416mm 1 25mm 6 152mm 40 1030mm TRIM 19mm 371 8 943mm 15 393mm 4 114mm 5 126mm Clearances to c...

Page 21: ...To remove safety screen lift the screen up and out of slots 4 2 2 Overlay Designs SP41 POL SP41A POL 1 If installed remove the safety barrier screen 2 Center the overlay over the safety screen 3 Loca...

Page 22: ...sing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved 1 2 13mm tee handle manual shut off valve and flexible gas connector are to be connected to the 1 2 13mm c...

Page 23: ...Feet Meters Flat to 6 12 1 0 0 30 Over 6 12 to 7 12 1 25 0 38 Over 7 12 to 8 12 1 5 0 46 Over 8 12 to 9 12 2 0 0 61 Over 9 12 to 10 12 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1...

Page 24: ...12 30cm 9 23cm K Clearance to mechanical air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L Clearance above paved sidewalk or paved driveway located on public pr...

Page 25: ...Cap Part Number American Metal Products Ameri Vent 4DHCS 4DHC 4DVC 4D14S 4D36S DVCC33 BDM 940033HWS 940033 DVR6 HCP DVR6 HC DVR6 VCLP DVR6 VCH DVR6 SNK14 DVR6 SNK36 Simpson DuraVent 46DVA CL33H 46DVA...

Page 26: ...that can be knocked out The innermost ring knocked out will create less restriction and the outer most ring knocked out will create the least amount of restriction Refer to section 11 2 2 VENT RESTRIC...

Page 27: ...FG CO INC KOZY HEAT FIREPLACES 7 4 Vent Installation 7 4 1 Vertical Terminations i Minimum Maximum Vertical Venting 3 914mm minimum vertical length 50 15 24m maximum vertical length termination cap A...

Page 28: ...ise Maximum Horizontal Run 9 228mm minimum vertical rise 90 horizontal elbow 8 2 4m maximum horizontal run termination cap See FIGURE 7 2on the following page Minimum 12 305mm Vertical Rise Maximum Ho...

Page 29: ...the shaded area in FIGURE 7 2 25 7 6m maximum vertical rise 25 7 6m maximum horizontal run 50 15 2m of total length Maximum of 5 90 elbows For each additional 90 elbow used after the first elbow 3 914...

Page 30: ...the exhaust gases and intake air through the existing Class A chimney masonry chimney 7 5 1 4 Flex Pipe Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for eve...

Page 31: ...ANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IMPORTANT Careshouldbetakenwheninstallingflexiblepipetoavoid a tight bend that may cause abrasion or damage to t...

Page 32: ...exterior wall with 4 screws not provided 4 Follow vent manufacturer installation instructions for vent installation 7 7 2 Assembly and Installation 5 Attach vinyl siding protector G not shown 6 Mount...

Page 33: ...artment access panel 1 Locate 2 spring loaded latches securing the glass assembly at the bottom of the firebox 2 Pull the spring loaded latches out and down to release the bottom of the glass assembly...

Page 34: ...instructions and illustrations for proper log placement 1 Place log SP41 1A on the back log plate 2 Place log SP41 2A on the left front log plate 3 Place log SP41 3A on the right front log plate 4 Di...

Page 35: ...floor 10 Lift the control board out of the firebox being careful not to damage the sealing gasket underneath 8 3 2 Control Board Installation 1 Place control board in the firebox aligning the holes i...

Page 36: ...m this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code...

Page 37: ...n all electric power to the appliance 10 Press the wireless remote POWER button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technici...

Page 38: ...g the UP and DOWN arrows highlight the PILOT icon and press SELECT 3 Use the UP and DOWN arrows to turn the pilot on demand ON or OFF then press SELECT A single beep will be emitted from the control m...

Page 39: ...into a standby mode if no buttons are pressed within 5 minutes Press the POWER button to reactivate the remote control to ON mode Active functions will be displayed once in ON mode POWER BUTTON MENU...

Page 40: ...Appliance With the system in the ON position press the remote control POWER button to turn OFF the appliance Functions AUX1 AUX2 and Pilot on Demand can be accessed when the remote control is OFF Onl...

Page 41: ...ction 1 Press the MENU button to activate the menu 2 Using the UP and DOWN arrows highlight the THERMO icon and press SELECT 3 Use the UP and DOWN arrows to turn the THERMO ON or OFF then press SELECT...

Page 42: ...The timer operates in increments of 15 30 45 60 90 120 and 180 minutes To activate this function 1 Press the MENU button to activate the menu 2 Using the UP and DOWN arrows highlight the TIMER icon an...

Page 43: ...etween the minimum and maximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not...

Page 44: ...on the glass check log placement before adjusting the venturi 1 Open control compartment access panel 2 Remove the safety barrier and glass frame assembly 3 Remove the log set and lava rock 4 Remove r...

Page 45: ...ing the baffle Lift the baffle out of slots on the firebox back wall 4 Bend the tabs on the restrictor plate included in components packet to approximately 80 angles This will create tension when the...

Page 46: ...elector switch not set properly Verify the ON OFF REMOTE selector switch is ON mode or REMOTE mode Gas supply turned off Check remote shut off valves from the appliance Usually there is a valve near t...

Page 47: ...opane tank Refill if necessary Incorrect glass assembly installation Refer to section 8 1 GLASS FRAME ASSEMBLY on page 46 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove d...

Page 48: ...remove debris from vent cap if necessary No reaction to command Battery back batteries or remote control batteries low Replace batteries No communication between remote control and control module Rep...

Page 49: ...o section 7 0 VENTING on page 25 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required Inspect the condition of vent and vent terminal for sooting...

Page 50: ...flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve o...

Page 51: ...Burner Orifice 1 55mm DEX A1WH AUX 1 Wire Harness NCK SP41L D Dexen Conversion Kit Natural Gas DEX 191 NG Dexen PSE IPI Pilot Assembly 700 191 LCK SP41L D Dexen Conversion Kit Propane DEX 191 1 Propan...

Page 52: ......

Page 53: ...s warranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets n...

Page 54: ......

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