manualshive.com logo in svg

Kozi 100 & Insert, Owner'S Manual, Page: 1 / 24

Share
Download
Kozi 100 & Insert Owner'S Manual Download Page 1

Page 1

MODEL 100

WOOD PELLET BURNING HEATER

* INSTALLATION * OPERATION * SERVICE * PARTS *

WWW.KOZISTOVES.COM

CAUTION
Read all instruction carefully before starting
the installation or operating the heater.
Save this manual for future reference.

OWNER’S MANUAL

Manufactured By:
APR Industries Ltd.
1354 Waverley Street
Winnipeg, Manitoba R3T 0P5
Canada

Lithoid in Canada
Rev. April 2003

Summary of Contents for 100 & Insert

Page 1: ... KOZISTOVES COM CAUTION Read all instruction carefully before starting the installation or operating the heater Save this manual for future reference OWNER S MANUAL Manufactured By APR Industries Ltd 1354 Waverley Street Winnipeg Manitoba R3T 0P5 Canada Lithoid in Canada Rev April 2003 ...

Page 2: ...Page 2 ...

Page 3: ...ding Your Pellet Burning Heater 12 1 Component Description 12 1 1 General Overview 12 1 2 Exhaust Fan 13 1 3 Burn Pot 13 1 4 Circulation Fan 13 1 5 Troubleshooting Module Status Lights 13 1 6 Auger Cycle Timer 13 1 7 High Temperature Manual Reset Thermal Disk 13 1 8 Pressure Switch 14 2 Heater Operation 14 2 1 Circulation Fan Speed Control 14 2 2 Feed Control Knob 14 2 3 Damper Control 14 2 4 Star...

Page 4: ...re frequent cleaning 4 Oil the motor bearings every 6 months See Maintenance section for more details 5 Check your local building codes All installations must comply with their rulings 6 This heater requires a minimum 6 inch 150 mm floor protector in front of the heater This is to catch any spillage that may occur during opening and closing of the door 7 Use only UL ULC listed Type Pl or Type L ve...

Page 5: ...erior of the building with a non combustible metal pipe with a minimum diameter of 2 inches 50 mm Use of plastic pipe is not permitted 13 Follow this manual carefully for proper installation If you are uncertain call your dealer Most of the dealers have qualified and trained installers We highly recommend the use of their services 2 Clearance to Combustible Walls 2 1 Free Standing Stove A Side wal...

Page 6: ...mbustible material extending minimum of 6 inches 150 mm in front of the heater protects the combustible floor 2 When installed in a mobile home the heater must be anchored to the floor 3 For a pictorial view of clearances to combustibles see the safety test label attached to your stove A copy of this label is provided here ...

Page 7: ...ection 5 Location of the Heater Section 6 Typical Installation Configurations 4 1 Exhaust Vent Pipe Requirements KOZI pellet stoves have a negative pressure burn chamber A high pressure radial blade fan pulls the air out of the burn chamber creating negative pressure vacuum inside the burn chamber The air from outside the stove then rushes through the intake air tube burn pot stand and burn pot to...

Page 8: ... for sealing 4 2 Combustion Air Intake Requirements A It is mandatory to use outside air for combustion in ALL mobile or manufactured home installations B Conventional homes may use APR Part No CV100 check valve in order to use internal combustion air If a check valve is not used the air intake of this heater must be connected to the exterior of the building using a non combustible metal pipe with...

Page 9: ...he ground 24 inches 0 61m from any combustible surface i e fences plants combustible objects etc 7 feet 2 1 m from any public walkway D Exhaust air is EXTREMELY HOT Caution must be taken to avoid contact with children people plants animals or any other object that will be affected by heat It is recommended to use a vertical pipe to discharge the hot air at a safe elevation E Exhaust venting must b...

Page 10: ...xhaust venting c Access for outside combustion air f EVL not exceeding 25ft 7 6m See Exhaust Venting Require ments 6 Typical Installation Configurations The following figures describe some typical installations Variations of these are possible Common sense safety and compliance with local building codes must be respected in any variation Typical floor plan corner installation ...

Page 11: ...Page 11 Free standing through the wall installation Free standing through the wall and the roof installation Free standing through the roof installation ...

Page 12: ...rize yourself with it s operation Your heater has 3 main systems Combustion Circulation and Feed The combustion system includes the air intake burn pot exhaust fan and exhaust venting The circulation system consists of a circulation fan fan speed control and heat ex changer The feed system is made up of an auger motor and various safety devices Each part of these systems will be described below in...

Page 13: ...ation fan cannot remove the heat fast enough a second safety the high temperature manual reset disk will shut the feed mechanism off 1 5 Troubleshooting Module Status Lights Your unit is equipped with 3 status lights Each light indicates a different safety device Together these lights are intended to keep you informed as to what is happening in the feed system The top light indicates the status of...

Page 14: ...n Speed Control The fan speed control is located on the top center of the control panel see diagram Turning this knob counter clockwise temporarily turns the circulation fan off Rotating clockwise decreases the speed of the circulation fan from High to Low It is NOT recommended to leave this knob in the OFF position When left in the OFF position the heater becomes over heated and the control circu...

Page 15: ... to drop into the burn pot turn the feed control knob to OFF counter clockwise until it clicks and allow the unit to stop running Do not light the pellet fuel at this time If the unit stops and no fuel has been fed into the burn pot repeat steps 1 through 4 You are now ready to light the stove for the first time 2 6 Starting lighting your Heater To start your heater complete the follow steps 1 Ens...

Page 16: ...ctory operating conditions To increase the heat output of the your stove slightly increase the feed rate by turning the feed control knob clockwise In a few minutes the flame size will increase If the flames are darkish with black tips open the exhaust damper slightly and allow the flame to stabilize Repeat the procedure if more heat is desired Flames that are too large mean the feed rate is too h...

Page 17: ...hield clean and remove it from the heater 4 Remove the burn pot and burn pot stand and clean them thoroughly 5 Using a brush clean the walls and floor of the burn chamber Dump all of the ash into the ashtray Remove the ashtray and dispose off the ashes in safe manner If ashes are stored in a container make sure the lid is secure DO NOT place the container on combustible surfaces 6 Once a year at t...

Page 18: ...o p e l l e t f u e l 1 A d d p e l l e t f u e l t o h o p p e r 2 Ig n i t e r f a i l u r e 2 R e p l a c e i g n i t e r f u s e a n d i g n i t e r 3 C i r c u l a t i o n f a n f a i l u r e 3 A d j u s t o r r e p l a c e c i r c u l at i o n f a n N A 1 B u r n p o t d i r t y 1 C l e a n b u r n p o t S e e C o m p o n e n t D e s c r i p t i o n a s w e l l a s M a i n t e n a n c e s e ...

Page 19: ...Page 19 V Diagrams and Parts List 1 KOZI KOZI KOZI KOZI KOZI 100 Circuit Diagram ...

Page 20: ...Page 20 2 Stove Cross Section Electric start models only ...

Page 21: ...Page 21 3 Equipment Compartment ...

Page 22: ...nual Reset Overheat Thermal disk 10039 17 Exhaust Fan 10031 18 Exhaust Temperature Thermal disk 10034XL 19 Static Pressure Switch 10032 20 Static Pressure Switch Tube 10033XL 21 Auto Manual Timer 10041 22 Electrical Cord 10042 23 Auger Cycle Timer 10040 24 Trouble Shooting Module Light 10046 25 Circulation Fan 10036 26 Wiring Harness 10045XL 27 Exhaust Housing Box 10002XL 28 Damper Kit Includes Da...

Page 23: ...arts The following items are not covered under warranty 1 Glass 2 Gasket and Seals 3 Ceramic Bricks 4 Burner Pot 5 Paint and Powder Coating 6 Gold Plating 7 Inner Heat Shields 8 Gear Motor 9 Self Igniter 10 Glass Saver TM Contact Your Dealer for Warranty Information The limited warranty covers defects in the material and poor workmanship as long as the heater has been installed in accordance to th...

Page 24: ...Page 24 WWW KOZISTOVES COM ...

Reviews:

No comments