Korber Solutions LTI MOTION MotionOne 3 System Manual Download Page 1

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MotionOne 3

System manual

Automation system

Summary of Contents for LTI MOTION MotionOne 3

Page 1: ...MotionOne 3 System manual Automation system...

Page 2: ...2 Id Nr 1556 212 1 07 MotionOne 3 Automation system System manual Id Nr 1556 212 1 07...

Page 3: ...chnical specification 14 3 5 MotionOne CPU modules 15 3 5 1 Extension modules 15 3 6 ServoOne CM CM Drive technique 15 3 7 Buses 16 3 7 1 EtherCAT 16 3 7 2 Profinet 17 3 7 3 EtherNet IP 17 3 7 4 CAN 1...

Page 4: ...tion on the PC 29 9 Configuration 30 9 1 Data exchange between control and visualization 30 9 2 Device configuration via static operating device 30 9 2 1 Diagnosis Data 31 9 2 2 Display 31 9 2 3 Licen...

Page 5: ...of a control 60 18 8 1 Create simulation 60 18 8 2 Execute simulation 61 19 Appendix Tutorial Creating a visualization 62 19 1 Selecting variables for visualization 62 19 2 Adding the visualization t...

Page 6: ...In depth knowledge of national accident prevention regulations Target group Prerequisite knowledge and ability Project engineer Technical basic education advanced technical education engineering degr...

Page 7: ...e specified environmental conditions Creation of a complete safety application Verification and validation of all safety functions Compliance of the requirements of the machine directive and local law...

Page 8: ...Identifies practical tips and useful information No information that warns about potentially dangerous or harmful functions is contained 2 2 General safety insutructions The documentation contains inf...

Page 9: ...ccident prevention measures appropriate to the situation in question must also be observed Measures must be taken to ensure that in the event of power dips or power failures an interrupted program can...

Page 10: ...and charac teristics COconnect Modular I O system with attachable modules for various applica tions Bus link modules allow decentralized placement of the modules VisuOne Stationary operating panels a...

Page 11: ...guration or faulty modules can be identified via the inquiry of the module status in the IEC application The response is set here via the program e g error output on the visualization restricted funct...

Page 12: ...rol from a thirdparty network external network e g for service work Fig 3 3 Network design A External network B Machine network The IP address of the external network is typically specified by a netwo...

Page 13: ...IP addresses of the I O modules or drives are set in MotionCenter EoE settings see online help Connection handheld terminal control The mobile manual operating device can be connected to the control a...

Page 14: ...le axes via library MFB 128 128 Max size of retain data memory for each application 8 kB 8 kB RAM 1 GB 2 GB Handling applications via EasyMotion library Handling axes each kinematic 7 7 Auxiliary axes...

Page 15: ...et 1 x USB Information The third Ethernet interface of the ETH2 can only be used as EtherCAT interface 3 5 1 Extension modules The CPU modules provide different slots for extension modules additional...

Page 16: ...Supply module CAN EtherCAT SO CMP x Information The order numbers and details concerning the devices can be found in the respective operation manual 3 7 Buses The following sections give an overview...

Page 17: ...mber of widgets and predefined system masks are available for application development The following sections give an overview about visualization components supported by the MotionOne 3 system 3 8 1 S...

Page 18: ...ogramming languages Each of these lan guages has specific characteristics that are ideally suited for carrying out specific tasks Furthermore MotionCenter offers the extension Function block diagram F...

Page 19: ...is of drives The tool offers the following options Configuration and parameterization of SO CM x for the MotionOne system Diagnosis of SO CM x and movement recordings via software oscilloscope Device...

Page 20: ...fered for download in the internet To establish a connection with the OPC UA client to the OPC Ua server on the con trol the IP address or the hostname of the control with the port number 4842 first h...

Page 21: ...irements see the respective operation manual 4 2 Air conditioning ventilation CAUTION All components must only be operated in the specified environments With the utilization of inputs for thermocouple...

Page 22: ...em there are different connection scenar ios which are described in the appendix Information Use only connection examples which are valid for the CPU module you use 5 1 Interfaces In the following cha...

Page 23: ...d by poor shielding contact strong interference stub lines and poor cable quality Furthermore the cable length is dependent on the properties of the remain ing CAN bus modules and on the optocouplers...

Page 24: ...eld cover of the plug An additional connection of the shield and the ground is not necessary Baud rate maximum cable length The baud rate can be set individually by software The maximum possible baud...

Page 25: ...tion Length Note LAXW 044 050 5 m Connection between panel and MO CM LAXW 041 050 5 m Connection between panel and LACP 26x Minimum bend radius During installation 60 mm For installed cable 50 mm Info...

Page 26: ...sign Information For further information on installation please consult the respective manu als All required safety regulations must be strictly adhered to Caution Before the robot is started the emer...

Page 27: ...y general information Start up display and operation follows the same general guideline for all modules of the product line The start up and display options may vary depending on the module characteri...

Page 28: ...oting of the control starts automatically as soon as the CPU module is sup plied with power Conditions for the booting are Voltage supply was connected correctly Correctly formatted storage medium wit...

Page 29: ...e the option to create and execute a simulation of the control via MotionCen ter A delivered version of a firmware or a backup of a real control can be simulated If a control is simulated the checks m...

Page 30: ...stem variables The symbol file contains the IEC variables of the MotionCenter ViEditor For detailed information about configuration or data exchange please see the re spective online help MotionCenter...

Page 31: ...in which the data is stored into the sub directories StateReports and CrashReports is created on the USB stick The progress is shown with a progress bar Fig 9 7 Progress status report and crash repor...

Page 32: ...on 9 2 3 Licenses Via Licenses licence information can be displayed Via Exit the mask will be closed 9 2 4 Network Via Network the network mask is opened In this mask the network settings for avail ab...

Page 33: ...ancel the mask will be closed without saving the configuration Host IP Via Host IP the configuration mask will be opened The IP address of the control can be inserted in this mask The inserting of the...

Page 34: ...Internet Explorer After input of the IP address cllick Continue to this website not recommended Mozilla Firefox Select Advanced and then Add Exception In the subse quent window Confirm Security Excep...

Page 35: ...nostics Area Device Information In this area the following information of the used control are displayed Information Description Device Name Designation of the control Ser No Serial number of the cont...

Page 36: ...statereport on device The re port is saved under masterdisk protocol statusreport The report also contains the diagrams from the long term recording Monitor tab Via Download statereport from device a...

Page 37: ...Long term Diagnostic Monitor In the area Long term Diagnostic Monitor you can activate or deactivate the long term recording of device data With Apply all changes all settings are applied and with Di...

Page 38: ...be bootable 10 4 Tab Monitor Information If the tab Monitor is not displayed the long term diagnostic of device data must be installed on the control via MotionCenter see online help of Mo tionCenter...

Page 39: ...rwarded packages per second Netstat TCP activity of all network interfaces Number of active passive failed re booted and current per formed TCP connections per second eth0 errors Number of errors pack...

Page 40: ...hich shows the number of directly executable processes Logged in users logged in users Memory usage Display which shows where the main memory is used Swap in out Transfer between main memory and swap...

Page 41: ...e For each application a symbol configuration can be created Details about the programming can be found in the online help of MotionCenter Information For custom application the TCP IP and UDP port ra...

Page 42: ...visualization Directly on the display of the CPU module Information Additional information about drive diagnostics can be found in the online help of DriveManager 12 3 Diagnosis data for LTI If you e...

Page 43: ...4 to an USB stick For more information see the project engineering manual of the respective control To exit the error state see online help of MotionCenter 12 3 3 Access to flash storage medium The ac...

Page 44: ...ng into OpenSSH authorized_keys file 8 Open the file authorized_keys and overwrite its content with the copied text 9 Save and close the file authorized_keys 10 Switch to the FTP program and download...

Page 45: ...guration files and message texts Operating data that was saved by the application programs Data on SRAM and EEPROM e g retain data user data Information It is recommended to generate a backup on a new...

Page 46: ...The materials are recyclable in accordance with their labeling You can make an important contribution to protecting our environment by reusing renewing and recycling materials and old appliances 14 2...

Page 47: ...5 C to 55 C Average temperature over 24 hours Open devices 50 C Storage temperature 40 C to 70 C except displays Relative humidity of air 10 to 95 non condensing Vibration resistance 3 5 mm amplitude...

Page 48: ...48 Id Nr 1556 212 1 07 EC directives and standards 16 EC directives and standards Detailed information about EC directives and standards can be found in the project engineering manual of your modules...

Page 49: ...ed industrial environment electromagnetically affected industrial environment A closed shield casing is as sumed This shield cover is respectively expanded by shielded interfaces or if un shielded int...

Page 50: ...ive parts 17 3 Checklist of EMC measures Shielded communication lines CAN USB Is the shield connected properly to the shell at both ends of the cable Is the shield present throughout Caution at wall d...

Page 51: ...roject Fig 18 24 Creating a new project MotionCenter automatically creates the project in the indicated directory and issues the addition project The empty project opens and a target system can be ins...

Page 52: ...ntation lan guage of the POU In this example the name myProg the type Program and the language ST Structured Text are used for the block Fig 18 26 POU settings After the settings have been selected th...

Page 53: ...tended for variable declarations and the editing area under neath still empty for program actions However there are also tools in MotionCenter that help to create the correct program commands Dialogue...

Page 54: ...ogram a task must be created in which the program module needs to be processed To do so right click on Application in the project tree and select Add Object Task Configuration A dialogue opens which c...

Page 55: ...ng the saving process 18 4 Create target USB stick The MotionCenter provides the opportunity to create a target USB stick With this stick the firmware can be installed on the control or on the active...

Page 56: ...the active static operating panel Subnet mask Subnet mask Default gateway Gateway After all settings are made the target USB stick can be created via Create in the di alog Create target This takes abo...

Page 57: ...sful appears on the display pull out the USB stick 9 Perform a restart of the control The firmware has been installed 18 5 Configuration of the control During the next step the target PLC must be spec...

Page 58: ...ened using the menu command Online Selective Download or by clicking the icon in the toolbar Enter the username and password in this dia log default value Administrator tobechanged Fig 18 36 Login dia...

Page 59: ...implements a restart The download of the other software components can then be carried out If the dialog is not confirmed all required software components are loaded onto the control The control must...

Page 60: ...in which the following configurations can be carried out Fig 18 39 Dialog for the creation of a simulation Name Beschreibung Name PLC Name This name will be used to identify a simulation for start and...

Page 61: ...mulation service The buttons in the ribbon can be used to perform actions for the selected simulation Name Description Start Starts the selected simulation This simulation can be activated immediately...

Page 62: ...ortcut key F11 or icon on the tool bar 19 2 Adding the visualization to the control configuration Now the corresponding panel must be inserted into the project This is done by right clicking on the no...

Page 63: ...lready been set by de fault so that you can close this assistant immediately by clicking on Finish Information If this is the first time you have started ViEditor a welcome screen will ap pear here wh...

Page 64: ...attributes for this input field In order to display the variable x that is defined in the MotionCenter project in this entry field the name of this vari able must be entered in the Variable attribute...

Page 65: ...ss message appears Fig 19 48 Codegeneration is finished Close this dialog window by pressing OK 19 6 Load visualization onto the control The generated visualization project can now be transmitted agai...

Page 66: ...ol can be triggered directly from MotionCenter via the device manipulation To do so proceed as follows 1 Log in on the control see Appendix Tutorial Creating a visualization 2 Open the context menu of...

Page 67: ...parately with 400 V a second 400 V connection must be provided on the SO CMP supply unit 20 1 MO CM with connected axis group Connection example of the supply unit with axis controller directly added...

Page 68: ...nal power unit with added axis contollers Information Only one SO CMP must provide the 24 V supply It must therefore be en sured that the 24 V circuits are separated from each other when multiple SO C...

Page 69: ...rnal power unit This is due to the limitated flux of the connection elements 1 DC link circuit 2 Power cable 3 Transmitter cable 20 4 MO CM connected bus coupler module Connection example of a typical...

Page 70: ...Net ID and the Host ID Net classes With a 0 as wildcard the net mask for IP addresses defines which bits are used for addressing the participant Host ID A 1 as wildcard defines which bits the network...

Page 71: ...on manuals are also used to pro vide the service and initial setup personnel with information concern ing the design structure of the hardware components CPU module Central module CANOpen A field bus...

Page 72: ...nterface Ethernet0 37 Login Daten 34 Long term Diagnostic Monitor 37 Network Hostname 36 Passwort ndern 40 Problems 38 Restore from USB device 37 Statereport 36 Time 37 E EtherCAT 16 Ethernet 17 Adres...

Page 73: ...finet 17 R Runtime systems IecRT 11 S Schnittstellen Grafikschnittstelle 25 Service PC Options for connection 13 Simulation Installing 29 Stationary operating panels Connecting 26 Status report 42 T T...

Page 74: ...LTI Motion GmbH Gewerbestra e 5 9 35633 Lahnau Germany Fon 49 0 64 41 9 66 0 Fax 49 0 64 41 9 66 137 www lti motion com info lti motion com...

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