Kongskilde Z 455 H Page 66 Operator'S Manual Download

Page: 66 / 92

7 - MAINTENANCE

Maintenance planning

Maintenance chart

Grease

Check

Tighten

Replace

Maintenance action

Page no.

After the first 5 hours of operation

Nuts and bolts

7-9

After the first 10 hours of operation

Hydraulic screw joints

7-9

Every day

Power Take-Off (PTO) shaft

7-10

Universal joints

7-11

Daily grease fittings

7-12

Every week

Weekly grease fittings

7-13

Every 50 hours

Nuts and bolts

7-14

Every year

Hydraulic hoses

7-14

Nuts and bolts

7-14

Central gearbox

7-14

Every 6 years

Hydraulic hoses

7-15

7-8

Summary of Contents for Z 455 H

Page 1: ...ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 Part number 51514345 1st edition English March 2019 Z 455 H Z 555 H Tedder OPERATOR S MANUAL...

Page 2: ...s chemicals 2 4 Starting up the implement safely 2 5 Traveling on public roads 2 6 Operating the implement safely 2 8 Stopping the implement safely 2 9 Maintenance 2 10 Personal Protective Equipment P...

Page 3: ...the support wheels 6 2 Working position 6 4 Windrowing gear Installation 6 4 7 MAINTENANCE General information Maintenance 7 1 Grease fittings and intervals 7 3 Torque 7 4 Fluids and lubricants 7 7 Ma...

Page 4: ...code resolution Troubleshooting 8 1 9 SPECIFICATIONS Technical data 9 1 Fluids and lubricants 9 1 Tire pressure 9 1 Dimensions 9 1 Weights 9 1 10 ACCESSORIES General information 10 1 Dual speed gearbo...

Page 5: ...quire advice that concerns your implement do not hesitate to contact your authorized dealer He has factory trained personnel genuine service parts and the necessary equipment to carry out your service...

Page 6: ...ormation about any particular implement please consult your dealer Make sure that you have the most current and complete information from your dealer before you start any job ACCESSORIES AND OPTIONS Y...

Page 7: ...ecifically authorized in writing by a KONGSKILDE representative CLEANING YOUR IMPLEMENT When you use a high pressure washer do not stand too close to the implement and avoid directing the jet at elect...

Page 8: ...r any damage that re sults from the improper use of the implement The user bears that risk Always observe the following safety instructions as well as the common rules concerning technical safety work...

Page 9: ...safe situations you must observe the following Ensure that each piece of non KONGSKILDE equipment fitted to the machine bears the CE mark The maximum power of emission equipment radio telephones etc m...

Page 10: ...vels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the KO...

Page 11: ...1 GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner 1 7...

Page 12: ...pecifications are on the PIN plate Provide your KONGSKILDE dealer with the model and the PIN when you order parts ZEIL18HT00546EA 1 1 Company name 7 Year of construction 2 Brand identification logo 8...

Page 13: ...es the PIN plate local ization on Z455H The PIN plate localization on Z555H is similar The PIN plate 1 is placed on the right hand side of the implement The PIN is also engraved on the chassis at A un...

Page 14: ...1 GENERAL INFORMATION Operator s manual storage on the machine Keep this operator s manual protected and accessible on the tractor whenever you transport or operate the imple ment 1 10...

Page 15: ...erhead view illustration is a general repre sentation of the implement The illustration indicates the sides front and rear orientations of the implement as re ferred to throughout the operator s manua...

Page 16: ...1 GENERAL INFORMATION 1 12...

Page 17: ...that if not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CA...

Page 18: ...sary danger The implement must be operated only by responsible persons who have been adequately trained and autho rized to use the implement Never leave the implement to others before you have made su...

Page 19: ...ation Some of these require active action by the operator Therefore check local legislation on the usage of this ma chine Fire or explosion prevention 1 Crop material trash debris bird nests or flamma...

Page 20: ...tera used in this machine This information indicates the associated risks and will help you service the machine safely Follow the infor mation in the MSDS on manufacturer containers as well as the inf...

Page 21: ...implement Before you install the PTO drive shaft check that the Rev olutions Per Minute RPM and direction of the PTO on the tractor match those of the PTO on the implement Repair immediately a damage...

Page 22: ...stricted to certain road types Transport may be restricted to daytime or outside peak traffic hours However plan your route to avoid heavy traffic and peak traffic hours Passengers Do not allow passen...

Page 23: ...en you drive down hills Do not coast Watch for obstructions particularly if over width Observe any load ratings applicable on bridges After you finish the transport before you leave the tractor always...

Page 24: ...the implement is strictly forbidden Never attempt to remove residues from the implement while the implement runs Such an imprudence could cost life or limb Always disengage the Power Take Off PTO sha...

Page 25: ...e sure to secure the tractor by means of the hand brake and or stop blocks if you need to stand between the tractor and the implement When due to exceptional circumstances you would decide to keep the...

Page 26: ...other mechanical securing device secure the link arms of the tractor so that the implement cannot move to a lower position unintentionally Relieve the pressure stop the engine and remove the ignition...

Page 27: ...maged Replace immediately damaged components Only connect the hydraulic hoses to the tractor outlets if the tractor and the implement are pressure free If the hydraulics of the tractor is activated it...

Page 28: ...with the implement for a consid erable period in a tractor cabin that has not a adequate soundproof cabin Vibration levels Install all revolving parts correctly before you start the im plement An unba...

Page 29: ...xample of references to stability of the combination tractor implement List of signs Te kg The tractor own weight Tf kg Front axle load with empty tractor Tr kg Rear axle load with empty tractor Ir kg...

Page 30: ...s with all local legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourse...

Page 31: ...damaged missing painted over or illegible If a safety sign is on a part that you or your dealer replaces make sure that you or your dealer install the safety sign on the new part Contact your dealer f...

Page 32: ...2 SAFETY INFORMATION ZEIL18HT00950FA 1 811650220 2 Part number 1650220 2 16...

Page 33: ...ement Part of part number 1650220 1650220 01 3 Safety sign 2 WARNING Avoid injury Always do the following before lubricating maintaining or servicing the ma chine 1 Disengage all drives 2 Engage parki...

Page 34: ...l effect To avoid the hazards wait until all moving elements have completely stopped before you touch the moving elements Part of part number 1650220 81PR80 0859_1 5 Safety sign 4 During the work in t...

Page 35: ...rts Hereby you expose yourself and others to serious danger of get ting hit by metal parts with high speed or oil under high pressure Part number 81PR80 0832 81PR80 0832 8 Safety sign 7 Warning Foldin...

Page 36: ...2 SAFETY INFORMATION Safety sign 9 Part number 0653390 ZEIL18HT00678AA 11 Safety sign 10 Safety guard warning Part number PR80 6609 PR80 6609 12 2 20...

Page 37: ...AND INSTRUMENTS _3_ Information Operating principles For all information related to the description and the lo cation of the controls to use your implement see chap ter Controls and Instruments in the...

Page 38: ...3 CONTROLS AND INSTRUMENTS 3 2...

Page 39: ...rd elements bundled The Power Take Off PTO shaft and outer support wheels loose The hardware in a plastic bag The tedder is completely assembled except the frame with warning panels and the tine arms...

Page 40: ...sition the left hand side and the right hand side support legs 8 Lower the implement 9 Connect the implement to the tractor 10 Lift the implement 11 Connect the hydraulic hoses of the implement to the...

Page 41: ...o the tractor 10 Connect the hydraulic hoses of the implement to the tractor hydraulic system 11 Connect one end of the rope to the hydraulic actuator 12 Lift the implement slightly 13 Act on the trac...

Page 42: ...bolt and the locknuts for each arm Torque the bolt 1 to 85 N m 752 lb in NOTE Record the sense of rotation A of the rotors After the installation of the rotor arms check that the arms of the inner an...

Page 43: ...Install the bars 4 on the headstock 1 Use the hard ware 5 2 Install the safety guards 2 Use the hardware 3 ZEIL18HT00908AA 1 3 Install the plates 7 on the bridge frame assembly Use the hardware 6 4 I...

Page 44: ...rt between the implement and a moving tractor Stop the tractor engine and set the parking brake be fore you attach cables and hoses Failure to comply could result in death or se rious injury W1544A WA...

Page 45: ...the bottom pins of the headstock category II outside and category I inside 2 Secure with the safety pin 3 Connect the upper hitch point to the headstock so the frame is nearly vertical Power Take Off...

Page 46: ...instructions When you fit the hydraulic hoses to the tractor hydraulic sockets always ensure that the hydraulic system at the tractor as well as at the implement side is without pres sure To avoid wro...

Page 47: ...op Safe extension links in the normal position There must be a minimum of 40 mm 1 6 in of free PTO shaft length a to prevent the shaft from bottoming out NHIL12HT00307AA 1 Determining the required sha...

Page 48: ...e shaft ends parallel to each other and mark the minimum distance of 40 mm 1 6 in Only cut enough PTO shaft off to achieve this minimum free shaft length This will maintain the maximum amount of PTO s...

Page 49: ...e material for example the drier the material the lower the number of revolutions The working speed and the number of RPM during the raking depends on the type and amount of crop the dry matter conten...

Page 50: ...th you need to install the dual speed gearbox optional See page 10 1 Reduce the PTO speed so that the scattering effect is just given and the crop is handled as gently as possible The travel speed dep...

Page 51: ...ction 4 Disconnect the Power Take Off PTO shaft from the tractor Support the PTO with the chain 5 Place wheel chocks as follows On a flat surface one in front of and one behind a wheel On a slope one...

Page 52: ...4 OPERATING INSTRUCTIONS 4 14...

Page 53: ...in the transport position of the implement the tractor three point linkage does not move NOTICE When you drive on public roads with a lifted im plement lock the lifting control lever to avoid uninten...

Page 54: ...hand side rotor assembly and check the safety locks 1 See Figure 1 NOTE You can use an hydraulic device which allows to put the outer rotors in vertical position NOTE The warning plates front and rea...

Page 55: ...tor assembly A left hand side rotor assembly A right hand side rotor assembly Each rotor is composed of six arms equipped with double spring tines which cleanly take up the crop and leave a scatter pa...

Page 56: ...three different positions by means of lever 1 and segment 2 For standard operation engage the lever in the central catch A of segment 2 To clear the left hand side field edge engage the lever in the l...

Page 57: ...the implement to adjust the spread ing angle ZEIL18HT00739AA 3 Different spreading angle are available depending on the working conditions Standard spreading angle factory adjustment Set of holes J ZE...

Page 58: ...tion the latch 2 is free from the locking bolt 3 ZEIL17HT00131AA 1 Windrowing gear Installation The windrowing gear is a speed reducer optional To install the windrowing gear proceed as follows 1 Inst...

Page 59: ...skin and cause infection or other injury To prevent personal injury Relieve all pressure before discon necting fluid lines or performing work on the hydraulic system Before applying pressure make sur...

Page 60: ...ath Only use original spare parts and equipment There is no warranty on non original components The manufacturer is not responsible for any damage resulting from such use NOTICE To replace any tools w...

Page 61: ...nt always wipe any dirt from the grease fittings All points except those with special notations should be lubricated until the grease is forced out around the bear ings and then the excess grease shou...

Page 62: ...2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb ft 76 5 N...

Page 63: ...98 lb ft M14 213 N m 157 lb ft M16 331 N m 244 lb ft M18 455 N m 336 lb ft M20 645 N m 476 lb ft M22 881 N m 650 lb ft M24 1118 N m 824 lb ft M27 1635 N m 1206 lb ft M30 2222 N m 1639 lb ft M36 3880...

Page 64: ...nclude manufacturer identification if applied Example property marks 240 apart shown at the eight o clock position indicate a Class 8 property and marks 300 apart at the ten o clock position indicate...

Page 65: ...ONGSKI LDE specifi cation Lubricant grade International specification Grease fittings NLGI 2 M1C 137 A Power Take Off PTO shaft NLGI 2 M1C 137 A Universal joints NLGI 2 M1C 137 A Rotor gearbox NLGI 2...

Page 66: ...7 9 After the first 10 hours of operation Hydraulic screw joints x 7 9 Every day Power Take Off PTO shaft x 7 10 Universal joints x 7 11 Daily grease fittings x 7 12 Every week Weekly grease fittings...

Page 67: ...s of operation Nuts and bolts Torque again all the bolts and the nuts after the first 5 h of work After the first 10 hours of operation Hydraulic screw joints Torque again all the hydraulic screw join...

Page 68: ...7 MAINTENANCE Every day Power Take Off PTO shaft ZEIL18HT00761FA 1 Grease the PTO shaft 1 Use the grease NLGI 2 7 10...

Page 69: ...aft the wide angle joint requires daily lubrication of the centering disc be tween the universal joints NOTE The picture shows PTO shaft with normal joint and wide angle joint ZEIL18HT00761FA 1 Grease...

Page 70: ...INTENANCE Daily grease fittings Left hand side 1 Center rotor shaft on both sides ZEIL18HT00973AA 1 2 Center rotor hinge on both sides ZEIL18HT00973AA 2 3 Outer rotor on both sides ZEIL18AI00169AA 3 7...

Page 71: ...7 MAINTENANCE Every week Weekly grease fittings Outer rotors 1 Wheel both sides ZEIL18HT00972AA 1 Center rotors 2 Wheel both sides ZEIL18HT00972AA 2 Headstock 3 Pin ZEIL18AI00154AA 3 7 13...

Page 72: ...portant to check the fixing bolts of the implement Every year Hydraulic hoses Check all hoses every year and replace if necessary Nuts and bolts Torque again all the bolts and the nuts every year Cent...

Page 73: ...raulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardb...

Page 74: ...e washing Avoid to direct water jets on electric equipment bearings seals gearboxes etcetera NOTE Grease all grease fittings carefully after you clean the implement to press possible water outside bea...

Page 75: ...ry parts you will need before the next season and order the spare parts 5 Disconnect the Power Take Off PTO shafts lubricate the profile tubes and keep them in a dry place 6 Spray the implement with a...

Page 76: ...ext season When you order spare parts always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number PIN of your implement See Product identification in Chapter...

Page 77: ...nsport position Set the implement in working position See Page 6 4 The tine breaks too easy the installation position of the tine is wrong Turn the tine See Page 6 2 There is too much soil in the crop...

Page 78: ...8 TROUBLESHOOTING 8 2...

Page 79: ...LGI 2 M1C 137 A Power Take Off PTO shaft NLGI 2 M1C 137 A Universal joints NLGI 2 M1C 137 A Rotor gearbox NLGI 2 M1C 137 A Headstock NLGI 2 M1C 137 A Central gearbox NLGI 2 M1C 137 A Tire pressure Mod...

Page 80: ...9 SPECIFICATIONS 9 2...

Page 81: ...will collect moisture dew during night time Use this function in areas were heavy dew or rain occurs dur ing temperature drops at night To change the ratio move the primary Power Take Off PTO from on...

Page 82: ...onditions the crop can stick wrap around the wheel arm and lead to damage of the wheel bearings or block the wheel rotation The anti wrap disc 1 prevents the crop to wrap around the wheel arm and caus...

Page 83: ...ield conditions ZEIL18HT00390AA 1 Linkage equipment for steep slopes To prevent the implement to roll up during working in fields with very steep slopes the linkage equipment 1 kit will lower the link...

Page 84: ...10 ACCESSORIES 10 4...

Page 85: ...jolla on my s oikeus laatia tekninen tiedosto representados por Antoon Vermeulen Leon Claeysstraat 3A B8210 Zedelgem B lgica quien adem s est autorizado para recopilar el documento t cnico kt rej prz...

Page 86: ...ktiivin 2014 30 EU es conforme a la Directiva de Maquinaria 2006 42 CE y si aplica es conforme tambi n a la Directiva EMC 2014 30 EU pozostaje w zgodzie z warunkami Dyrektywy Maszynowej 2006 42 WE i j...

Page 87: ...em que tiver igualmente aplica o com as exig ncias das Directivas referentes a compatibilidade electromagn tica EMC 2014 30 UE tikkonforma mad dispo izzjonijiet tad Direttiva dwar il Makkinarju 2006 4...

Page 88: ...11 FORMS AND DECLARATIONS 11 4...

Page 89: ...explosion prevention 2 3 Fluids and lubricants 7 7 9 1 Front gauge wheel 10 3 G General information 10 1 General recommendations 2 2 Grease fittings and intervals 7 3 H Hazardous chemicals 2 4 Hydraul...

Page 90: ...fety requirements for fluid power systems and components hydraulic systems 2 11 Safety rules and signal word definitions 2 1 Safety signs 2 15 Spare wheel kit with holder 10 2 Stabilizers 10 1 Startin...

Page 91: ......

Page 92: ...roperty of those respective companies CNH Industrial Belgium N V reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any ob...

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