UEN00246-02
40 Troubleshooting
24
PC210, 230, 240-8
S-16 Vibration is excessive
1
General causes why vibration is excessive
q
Defective parts (abnormal wear, breakage)
q
Misalignment between engine and chassis
q
Abnormal combustion
a
If abnormal noise is made and vibration is excessive, carry out trouble-
shooting for "S-15 Abnormal noise is made", too.
Causes
S
tuck dy
nami
c val
ve sy
stem (
valv
e, r
ock
er l
e
ve
r)
W
or
n main
bearing, connecting
rod bea
ring
Imprope
r gear
train backlash
W
or
n camshaf
t bush
ing
Imprope
r injection timing (
A
bnormality in coolan
t
temperat
ure sensor
, boost temper
ature sensor)
Loose engine mounting bolt
s, broken cushions
Misalignme
nt between
engine
and devic
es on applicable machin
e side
Broken output shaf
t, p
art
s in
damper
on applicable machin
e side
Questions
Confirm recent repair history
Degree of use of machine Operated for long period
E
E
E
Condition of vibration
Suddenly increased
Q
Q
Gradually increased
Q
Q
Q
Non-specified oil is being used
Q
Q
Metal particles are found when oil filter is drained
w
w
Metal particles are found when oil pan is drained
w
w
Check items
Oil pressure is low at low idle
Q
Q
Vibration occurs at mid-range speed
Q
Q
Vibration follows engine speed
Q
Q Q Q
Exhaust smoke is black
w
Q
T
roubleshooting
Inspect dynamic valve system directly
q
Inspect main bearing and connecting rod bearing directly
q
Inspect gear train directly
q
Inspect camshaft bushing directly
q
Check with monitoring function
q
Inspect engine mounting bolts and cushions directly
q
When alignment is checked, radial runout or facial runout is detected
q
Inspect inside of damper directly
q
Remedy
Re
place
Re
place
Re
place
Re
place
Re
place
Re
place
Adjust
Re
place
Summary of Contents for PC210-8
Page 2: ......
Page 15: ...00 Index and foreword UEN00093 06 PC210 230 240 8 13...
Page 49: ...00 Index and foreword UEN00094 00 PC210 230 240 8 33...
Page 63: ...01 Specification UEN00095 02 PC210 230 240 8 13...
Page 71: ...10 Structure function and maintenance standard UEN00096 01 PC210 230 240 8 7...
Page 75: ...10 Structure function and maintenance standard UEN00097 00 PC210 230 240 8 3...
Page 76: ...UEN00097 00 10 Structure function and maintenance standard 4 PC210 230 240 8 Final drive 1...
Page 95: ...10 Structure function and maintenance standard UEN00098 00 PC210 230 240 8 11...
Page 132: ...UEN00100 00 10 Structure function and maintenance standard 4 PC210 230 240 8 PC240 8...
Page 133: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 5...
Page 136: ...UEN00100 00 10 Structure function and maintenance standard 8 PC210 230 240 8 2 5...
Page 138: ...UEN00100 00 10 Structure function and maintenance standard 10 PC210 230 240 8 3 5...
Page 140: ...UEN00100 00 10 Structure function and maintenance standard 12 PC210 230 240 8 4 5...
Page 147: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 19...
Page 173: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 45...
Page 185: ...10 Structure function and maintenance standard UEN00100 00 PC210 230 240 8 57...
Page 190: ...UEN00160 03 10 Structure function and maintenance standard 4 PC210 230 240 8...
Page 197: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 11...
Page 200: ...UEN00160 03 10 Structure function and maintenance standard 14 PC210 230 240 8...
Page 202: ...UEN00160 03 10 Structure function and maintenance standard 16 PC210 230 240 8...
Page 217: ...10 Structure function and maintenance standard UEN00160 03 PC210 230 240 8 31...
Page 232: ...UEN00160 03 10 Structure function and maintenance standard 46 PC210 230 240 8 Valve control 1...
Page 261: ...10 Structure function and maintenance standard UEN00102 00 PC210 230 240 8 3...
Page 273: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 11...
Page 275: ...10 Structure function and maintenance standard UEN00103 03 PC210 230 240 8 13...
Page 302: ...UEN00103 03 10 Structure function and maintenance standard 40 PC210 230 240 8 1...
Page 373: ...20 Standard value table UEN00227 01 PC210 230 240 8 21...
Page 433: ...30 Testing and adjusting UEN00228 04 PC210 230 240 8 59...
Page 503: ...30 Testing and adjusting UEN00229 01 PC210 230 240 8 65...
Page 512: ...UEN00230 00 30 Testing and adjusting 8 PC210 230 240 8...
Page 514: ...UEN00230 00 30 Testing and adjusting 10 PC210 230 240 8 Items related to engine...
Page 520: ...UEN00230 00 30 Testing and adjusting 16 PC210 230 240 8 Items related to engine...
Page 521: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 17 Items related to engine A A...
Page 525: ...30 Testing and adjusting UEN00230 00 PC210 230 240 8 21...
Page 529: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 3 Sequence of events in troubleshooting 1...
Page 573: ...40 Troubleshooting UEN00231 03 PC210 230 240 8 47...
Page 603: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 29 Circuit diagram related to fuel control dial...
Page 605: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 31 Circuit diagram related to fuel control dial...
Page 615: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 41...
Page 627: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 53...
Page 629: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 55 Circuit diagram related to No 1 injector...
Page 631: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 57 Circuit diagram related to No 5 injector...
Page 633: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 59 Circuit diagram related to No 3 injector...
Page 635: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 61 Circuit diagram related to No 6 injector...
Page 637: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 63 Circuit diagram related to No 2 injector...
Page 639: ...40 Troubleshooting UEN00240 01 PC210 230 240 8 65 Circuit diagram related to No 4 injector...
Page 645: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 5 Circuit diagram related to engine controller...
Page 649: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 9...
Page 661: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 21...
Page 671: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 31...
Page 677: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 37 Circuit diagram related to CAN communication...
Page 681: ...40 Troubleshooting UEN00241 01 PC210 230 240 8 41...
Page 694: ...UEN00241 01 40 Troubleshooting 54 PC210 230 240 8...
Page 705: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 3...
Page 707: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 5 Circuit diagram related to CAN communication...
Page 709: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 7...
Page 711: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 9 Circuit diagram related to CAN communication...
Page 713: ...40 Troubleshooting UEN00242 01 PC210 230 240 8 11...
Page 762: ...UEN00243 01 40 Troubleshooting 12 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 764: ...UEN00243 01 40 Troubleshooting 14 PC210 230 240 8 Circuit diagram related to LS EPC solenoid...
Page 798: ...UEN00243 01 40 Troubleshooting 48 PC210 230 240 8...
Page 810: ...UEN00243 01 40 Troubleshooting 60 PC210 230 240 8...
Page 812: ...62 UEN00243 01...
Page 817: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 5...
Page 831: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 19...
Page 873: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 61 Circuit diagram related to air conditioner...
Page 881: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 69...
Page 885: ...40 Troubleshooting UEN00244 02 PC210 230 240 8 73...
Page 889: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 3...
Page 923: ...40 Troubleshooting UEN00245 02 PC210 230 240 8 37 1...
Page 973: ...50 Disassembly and assembly UEN00659 00 PC210 230 240 8 15...
Page 1021: ...50 Disassembly and assembly UEN00660 00 PC210 230 240 8 47...
Page 1055: ...50 Disassembly and assembly UEN00661 00 PC210 230 240 8 33...
Page 1111: ...50 Disassembly and assembly UEN00664 00 PC210 230 240 8 5...
Page 1148: ...UEN00666 01 50 Disassembly and assembly 10 PC210 230 240 8 2 Remove O ring 7 with tweezers 1...
Page 1149: ...50 Disassembly and assembly UEN00666 01 PC210 230 240 8 11...
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Page 1154: ...1...
Page 1155: ...5 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1159: ...9 UEN00112 03 Hydraulic circuit diagram 2 2 1...
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Page 1161: ...UEN00112 03 PC210 230 240 8 11...
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Page 1167: ...UEN00113 04 5 Electrical circuit diagram 2 5...
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Page 1169: ...UEN00113 04 7 Electrical circuit diagram 3 5...
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Page 1171: ...UEN00113 04 9 Electrical circuit diagram 4 5...
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Page 1173: ...UEN00113 04 11 Electrical circuit diagram 5 5...
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Page 1177: ...UEN00113 04 15 Electrical circuit diagram 2 5...
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Page 1179: ...UEN00113 04 17 Electrical circuit diagram 3 5...
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Page 1181: ...UEN00113 04 19 Electrical circuit diagram 4 5...
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Page 1183: ...UEN00113 04 21 Electrical circuit diagram 5 5...
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Page 1187: ...UEN00113 04 25 Electrical circuit diagram 2 5...
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Page 1189: ...UEN00113 04 27 Electrical circuit diagram 3 5...
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Page 1191: ...UEN00113 04 29 Electrical circuit diagram 4 5...
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Page 1193: ...UEN00113 04 31 Electrical circuit diagram 5 5...
Page 1194: ......
Page 1195: ...UEN00113 04 33 Connector arrangement diagram...
Page 1196: ......
Page 1197: ...UEN00113 04 35 Electrical circuit diagram for air conditioner...
Page 1198: ......
Page 1199: ...UEN00113 04 PC210 230 240 8 37...