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500 Troubleshooting of hydraulic and mechanical system (H-mode)
Failure mode and cause table
40-500
6
PC200, 200LC, 220, 220LC-8M0
SEN06139-00
Failure mode and cause table
Failed parts
Engine system
Da
mper
Tank
Hydraulic pump
Control valve
Failure mode
Hydr
aulic oil
Ca
p
st
ainer
Piston
pump
Ser
v
o piston
Pump swash plate senso
r
PC-EP
C
v
a
lve
PC valv
e
LS-
E
PC
valve
LS valve
S
pool
Un
load valve
M
a
in
re
lief v
a
lv
e
Pre
s
sure compensation valve
Self-pr
essur
e reducing valve
LS lin
e throttle
Pump mer
ge-divider
main EPC va
lve
Pump mer
ge-divider
LS-EPC valve
Pump mer
ge-divider
main valve
Pump mer
ge-divider
LS valve
Boom thr
ottle EPC so
lenoid
Boom r
egener
ation
valve
Boom lock
valv
e
Any of wor
k
equipment,
swing and tr
avel
All of work equipment, swing and travel work slow or
lack power
q
q q q q q q q q
q q
q
Engine speed lowers extremely or engine stalls
q
q q q q q q q
All work equipment, travel, and swing systems do not
work.
q
q q
q
Unusual sound is heard from around hydraulic pump
q q q q
Fine control performance or response is poor
q
q q
q
W
o
rk equipment
Speed or power of boom is low
q
q
q q q q q q q
Speed or power of arm is low
q
q
q q q q
Speed or power of bucket is low
q
q
Work equipment does not move in single operation
q
Hydraulic drift of work
equipment is large
Boom
q
q
Arm
q
q
Bucket
q
q
Time lag of work equipment operation is large
q
q
q
Other wok equipment moves when one of work equip-
ment is relieved
q
One-touch power maximizing function does not work.
q
In combined operation of work equipment, equipment
having heavier load moves slower
q
Swing
and
boom
In combined operations of swing and boom RAISE,
boom rising speed is low
Swing
and
travel
Travel speed drops largely in combined operation of
swing and travel
T
ravel
Machine does not travel straight
q q
q
q
q
Travel speed is low.
q
q
q q
Machine is hard to steer or travel power is low
q
q
q q q q
Travel speed does not change or travel speed is too
low or high
q
One of tracks does not run
Swing
Upper structure does not
swing
Upper structure swings
neither to the right nor left
q
Upper structure does not
swing in only one direction
q
Swing acceleration is poor
or swing speed is low
Poor or low for both of the
right and left
q
Poor or low for only in one
direction
q
q
Upper structure overruns
considerably when it stops
swinging
Largely for both of the right
and left
Largely for only in one
direction
q
Shock is larger when upper structure stops swinging
Large unsual noise is heard when upper structure
stops swinging
Swing drift on a slope is
large
When swing brake works
When swing brake works
q
q
At
ta
ch
-m
ent
Attachment circuit is not changed
Oil flow in attachment circuit cannot be changed
Summary of Contents for PC200-8M0
Page 2: ......
Page 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Page 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Page 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Page 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Page 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Page 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Page 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Page 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Page 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Page 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Page 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Page 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Page 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Page 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Page 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Page 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Page 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Page 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Page 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Page 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...