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302 Troubleshooting by failure code, Part 2
Failure code [CA2556] Grid Htr Relay Short Circuit Error
40-302
54
PC200, 200LC, 220, 220LC-8M0
SEN06134-00
Failure code [CA2556] Grid Htr Relay Short Circuit Error
Action
level
Failure code
Failure
Intake air Heater Relay Short Circuit
(Engine controller system)
L01
CA2556
Detail of failure
q
Short circuit is detected in drive circuit (primary circuit) of preheater relay.
Action of con-
troller
q
None in particular
Problem on
machine
q
Intake air heater does not work in auto preheating (degraded starting performance at low temper-
ature and emission of white smokes)
Related infor-
mation
q
Temperature sensed by boost temperature sensor can be checked with monitoring function.
(Code:
18500
)
q
Method of reproducing failure code: Turn starting switch to ON position (when boost temperature
is below -4 °C)
q
Troubleshooting for this failure code covers circuit starting from engine controller to primary (coil)
side of preheater relay R18.
q
For troubleshooting related to heater relay and secondary side of preheater relay R18, see E-2 in
E-mode.
Cause
Procedure, measuring location, criteria and remarks
1
Defective wiring harness connec-
tor
See descriptions of wiring harness and connectors in "c: Electrical equipment"
in "Checks before troubleshooting" of "General information on troubleshoot-
ing", and check them.
2 Defective preheater relay R18
1. Turn starting switch to OFF position.
2. Disconnect relay R18, and connect T-adapters to male side.
Between R18 (male) (1) and (2)
Resistance
200 to
400
z
1. Turn starting switch to OFF position.
2. Replace relay R18 with another one.
3. Turn starting switch to ON position.
If this failure code disappears, original preheater relay R18 is defective.
3 Ground fault in wiring harness
1. Turn starting switch to OFF position.
2. Disconnect connector CE02 and relay R18, and connect T-adapters to
either female side.
Between CE02 (female) (40) or R18 (female) (1)
and ground
Resistance
Min. 1 M
z
4 Short circuit in wiring harness
1. Turn starting switch to OFF position.
2. Disconnect connector CE02 and relay R18, and connect T-adapters to
female side of CE02.
a
Check with multimeter in continuity mode.
Between CE02 (female) (40) and each pin other
than (40)
No continuity
(No sound is heard)
5 Defective engine controller
If no failure is found by above checks, engine controller is defective. (Since
this is an internal defect, troubleshooting cannot be performed.)
Summary of Contents for PC200-8M0
Page 2: ......
Page 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Page 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Page 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Page 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Page 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Page 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Page 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Page 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Page 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Page 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Page 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Page 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Page 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Page 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Page 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Page 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Page 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Page 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Page 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Page 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...