SEN06112-00
PC200, 200LC, 220, 220LC-8M0
00-200
9
200 Foreword and general information
How to read the shop manual
How to read the shop manual
1
Composition of shop manual
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This shop manual describes the technical information required for the services performed in a work-
shop.
The shop manual is divided into the following chapters for the convenience of use.
00. Index and foreword
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This section includes the index, foreword, safety and basic information.
01. Specification
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This section explains the specifications of the machine.
10. Structure, function and maintenance standard
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This section explains the structure, function, and maintenance standard values of each component. The
structure and function sub-section explains the structure and function of each component. It serves not
only to give an understanding of the structure, but also serves as reference material for troubleshooting.
The maintenance standard sub-section explains the criteria and remedies for disassembly and service.
20. Standard value table
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The standard values for a new machine and trouble shooting are described. This standard value table is
used for testing and adjusting, and determining a failure at troubleshooting.
30. Testing and adjusting
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This section describes the measuring tools and how to measure, and how to adjust various parts. As for
the standard value and failure criterion, see the standard value table.
40. Troubleshooting
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This section describes the troubleshooting in a suspected area when a failure occurs and the remedy for
the failure. Troubleshooting is described by each failure mode.
50. Disassembly and assembly
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This section explains the procedures for removing, installing, disassembling, and assembling each part
or component and the special tools for the works as well as precautions for doing them safely. In addi-
tion, tightening torque, and quantity and weight of coating material, oil, grease, and coolant required for
the works are also explained.
80. Appendix
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The structure and function, testing and adjusting, and troubleshooting for all of the other components or
equipment which can not be separately classified are explained together in the appendix.
90. Diagrams and drawings
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This section gives hydraulic circuit diagrams and electrical circuit diagrams.
Revision and distribution
Any additions, revisions, or other change of notices will be sent to KOMATSU distributors. Get the most up-
to-date information before you start any work.
Filing method
File by the brochures in the correct order of the form number printed in the shop manual composition table.
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Some attachments and optional parts described in this shop manual may not be arranged for certain
areas. Contact your Komatsu distributor if one or some of them are required.
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Materials and specifications are subject to change without notice.
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The shop manuals are available for “Machine part” and “Engine part”. For the engine, see the shop
manual for the same model of the engine as the one which is mounted on the machine.
Summary of Contents for PC200-8M0
Page 2: ......
Page 15: ...SEN06111 03 PC200 200LC 220 220LC 8M0 00 100 13 100 Index Table of contents...
Page 87: ...SEN06117 00 PC200 200LC 220 220LC 8M0 10 200 3 200 Power train Power train...
Page 102: ...SEN06118 00 10 300 4 PC200 200LC 220 220LC 8M0 300 Undercarriage and frame Idler Idler 1...
Page 109: ...SEN06118 00 PC200 200LC 220 220LC 8M0 10 300 11 300 Undercarriage and frame Track shoe...
Page 141: ...SEN06119 00 PC200 200LC 220 220LC 8M0 10 401 29 401 Hydraulic system Part 1 Pilot oil filter...
Page 146: ...SEN06120 00 10 402 4 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 148: ...SEN06120 00 10 402 6 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 150: ...SEN06120 00 10 402 8 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 152: ...SEN06120 00 10 402 10 PC200 200LC 220 220LC 8M0 402 Hydraulic system Part 2 Control valve...
Page 201: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 3 403 Hydraulic system Part 3 Swing motor...
Page 204: ...SEN06121 00 10 403 6 PC200 200LC 220 220LC 8M0 403 Hydraulic system Part 3 Swing motor...
Page 211: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 13 403 Hydraulic system Part 3 Travel motor...
Page 221: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 23 403 Hydraulic system Part 3 PPC valve...
Page 237: ...SEN06121 00 PC200 200LC 220 220LC 8M0 10 403 39 403 Hydraulic system Part 3 PPC valve...
Page 271: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 5 600 Electrical system Engine control...
Page 305: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 39 600 Electrical system Machine monitor system...
Page 325: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 59 600 Electrical system Sensor...
Page 329: ...SEN06123 00 PC200 200LC 220 220LC 8M0 10 600 63 600 Electrical system KOMTRAX system...
Page 623: ...SEN06134 00 PC200 200LC 220 220LC 8M0 40 302 3 302 Troubleshooting by failure code Part 2...
Page 679: ...SEN06135 00 PC200 200LC 220 220LC 8M0 40 303 3 303 Troubleshooting by failure code Part 3...
Page 727: ...SEN06136 00 PC200 200LC 220 220LC 8M0 40 304 3 304 Troubleshooting by failure code Part 4...
Page 775: ...SEN06137 00 PC200 200LC 220 220LC 8M0 40 305 3 305 Troubleshooting by failure code Part 5...
Page 825: ...SEN06138 00 PC200 200LC 220 220LC 8M0 40 400 3 400 Troubleshooting of electrical system E mode...
Page 1177: ...SEN06151 00 PC200 200LC 220 220LC 8M0 80 100 19 100 Air conditioner Sensor...