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Komatsu D65EXi-18, Operation & Maintenance Manual

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Komatsu D65EXi-18 Operation & Maintenance Manual Download Page 10

SAFETY

GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ............................................. 2-3

PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...................................................................... 2-3

PRECAUTIONS WHEN STANDING UP FROM OPERATOR'S SEAT................................................ 2-3
PRECAUTIONS WHEN LEAVING MACHINE .................................................................................... 2-3

PRECAUTIONS FOR BLADE AUTOMATIC CONTROL ........................................................................... 2-4

PRECAUTIONS FOR OPERATION ................................................................................................................. 2-5

START ENGINE........................................................................................................................................ 2-5

IN COLD WEATHER.......................................................................................................................... 2-5

PRECAUTIONS FOR MAINTENANCE ............................................................................................................ 2-6

PRECAUTIONS FOR CHECK AND MAINTENANCE ............................................................................... 2-6

PRECAUTIONS FOR GNSS ANTENNA............................................................................................ 2-6
HANDLE COMPONENT WHICH CONTAINS MERCURY.................................................................. 2-6

SAFETY

SAFETY

2-2

Summary of Contents for D65EXi-18

Page 1: ...s injury or death Operators and maintenance personnel must read this manual before operating or maintaining this machine This manual should be kept inside the cab for reference and periodically review...

Page 2: ......

Page 3: ...erv ice damage to the product or safety risks including personal injury or death Intelligent Machine Control is the system that utilizes ICT Information Communication Technology in each stage of earth...

Page 4: ...ne Always keep this Operation and Maintenance Manual in the indicated location so that all relevant personnel can read it at any time Storage location for Operation and Maintenance Manual It is provid...

Page 5: ...safety mes sage This signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation wh...

Page 6: ...llowing device is need ed besides this machine GNSS satellite GPS GLONASS Use it at a place under the open sky where has no obstacle Base station For the usable the base station consult your Komatsu d...

Page 7: ...16 OPERATIONS AND CHECKS AFTER STARTING ENGINE 3 17 METHOD FOR STOPPING ENGINE 3 20 METHOD FOR USING AUTOMATIC BLADE CONTROL 3 22 TRANSPORTATION 3 69 REMOVE RADIO DEVICE ANTENNA CABLE 3 69 PRECAUTION...

Page 8: ...CONTROL KEY 4 69 SLOPE CONTROL KEY 4 69 SHORTCUT ON THE MAIN WINDOW 4 71 TOOLBAR ON THE MAIN WINDOW 4 73 PAN OF MAIN MAP VIEW 4 74 OPERATION ON MAIN MENU 4 75 METHOD FOR DISPLAYING GNSS INFORMATION 4...

Page 9: ...ich are necessary to provide the efficient operation with intelligent Machine Control Please follow the instructions described in the Operation and Maintenance Manual for the standard machine for safe...

Page 10: ...FROM OPERATOR S SEAT 2 3 PRECAUTIONS WHEN LEAVING MACHINE 2 3 PRECAUTIONS FOR BLADE AUTOMATIC CONTROL 2 4 PRECAUTIONS FOR OPERATION 2 5 START ENGINE 2 5 IN COLD WEATHER 2 5 PRECAUTIONS FOR MAINTENANC...

Page 11: ...ver 1 and parking brake lever 2 to LOCK position L and stop the engine If the control levers are touched by mistake there is danger that the machine may suddenly move and cause serious per sonal injur...

Page 12: ...given the priority and the blade moves as operated by the operator When the operator stops lever operation the automatic control of blade restarts While the automatic control of blade is in operation...

Page 13: ...the automatic control of blade the response of the blade will be slow or the blade will move suddenly and this may lead to unexpected accidents so always perform the warming up operation Particularly...

Page 14: ...persons or obstacles in the area around the machine PRECAUTIONS FOR GNSS ANTENNA Cable connector of the GNSS antenna is looseness free structure Check is not needed If the GNSS antenna contacts with...

Page 15: ...ich are necessary to provide the efficient operation with intelligent Machine Control Please follow the instructions described in the Operation and Maintenance Manual for the standard machine for oper...

Page 16: ...T NAME Power angle power tilt dozer SIGMADOZER 1 Blade angle cylinder with stroke sensor 2 Blade lift cylinder with stroke sensor 3 GNSS antenna 4 Radio antenna 5 Blade tilt cylinder with stroke senso...

Page 17: ...MACHINE OUTSIDE EQUIPMENT NAME 1 GNSS satellite GPS 2 GNSS satellite GLONASS 3 Base station OPERATION GENERAL VIEW 3 3...

Page 18: ...ol box 2 ICT sensor controller inside the cover 3 Auto Manual switch 4 GNSS receiver inside the cover 5 GNSS radio device 6 Cut Fill offsets switch Up 7 Cut Fill offsets switch Down 8 Back grade mode...

Page 19: ...ggle As built mode 10 iB logo key 11 Zoom in key 12 Zoom out key 13 Toggle main view 14 Right window 15 Lower window 16 Slope control key 17 Back grade mode indicator 18 AUTO indicator REMARK The abov...

Page 20: ...Power ON switch green 2 Power OFF switch red 3 USB port For detail see HANDLE CONTROL BOX 4 1 Place the machine on a level ground under the open sky turn on the power of base station and then turn on...

Page 21: ...blade automatic control is in operation if the operator operates blade control lever this blade lever operation is given the priority and the blade moves as operated by the operator When the operator...

Page 22: ...displayed on the control box screen When turning off the blade automatic control While the blade automatic control is on press Auto Manual switch once The blade automatic control is turned off The bl...

Page 23: ...blade automatic control is automatically turned off When the machine is stopped for 30 seconds or more When the blade edge protrudes out of the designed range The number of GNSS satellites which can...

Page 24: ...justing of cut fill offset quantity setting see METHOD FOR ADJUSTING CUT FILL OFFSETS 4 77 1 Cut fill offsets switch Up 2 Cut fill offsets switch Down When cut fill offsets switch Up 1 is pressed cut...

Page 25: ...p twice the back grade mode is turned on When the back grade mode is turned on LED of the back grade mode switch lights up and the back grade mode indica tor is displayed at the top of AUTO on the con...

Page 26: ...e is turned on After the buzzer sounds peep once the back grade mode is turned off When the back grade mode is turned off LED of the back grade mode switch goes out and the back grade mode indica tor...

Page 27: ...checked and replaced ask your Komatsu distributor There is a danger of falling or tipping over that can lead to serious personal injury or death Do not get on the cab to check the GNSS antenna GNSS an...

Page 28: ...ange Number of captured GLONASS GNSS receiver has the following functions Receives GNSS position information from GNSS satellite through GNSS antenna and processes it Receives the correction informati...

Page 29: ...ming the work which needs finishing accuracy the blade pitch angle of this machine must be set to the standard blade angle Perform the auto pitch adjustment and set the blade pitch angle of this machi...

Page 30: ...ion manual of the base station 2 Turn the starting switch to ON position B REMARK Check that LED of the back grade mode switch lights up for 3 seconds when turning the starting switch to ON posi tion...

Page 31: ...control key 2 is red and Komatsu controller not connected is displayed Turn the starting switch to ON position B check that slope control key 2 changes to green color and proceed to the next step Whe...

Page 32: ...ntrol lever to RAISE position A to move the cylinder to the stroke end and then keep as it is for 2 seconds or more 2 Check the message on the control box screen When the message of Cylinder Sensor Re...

Page 33: ...keeping the blade at tilt RIGHT stroke end place the blade control lever to RAISE position B to move the cylin der to the stroke end and then keep as it is for 2 seconds or more When the operation is...

Page 34: ...joystick steering directional and gear shift lever is in FORWARD position 4 The slope control key on the main window becomes green check that the message of Blade Pitch Not Set For Finish is not displ...

Page 35: ...minutes until the software is finished and Win dows operating system shuts down During this time you can turn the starting switch of the ma chine to OFF position proceed to the following step 5 Set th...

Page 36: ...ting place of the base station select such place that there is no obstacle between the base station and jobsite so that the radio signal can reach Also select setting place where has already been meas...

Page 37: ...installed GNSS radio device 7 Check that mark x of radio status of elevation control key goes out and the message of Waiting for radio link is not displayed The radio wave from the base station is re...

Page 38: ...y of the blade automatic con trol is decreased For the adjusting method of the blade edge angle see Operation and Maintenance Manual for the standard ma chine OPERATION ADJUST WORK EQUIPMENT 1 Stop th...

Page 39: ...R INPUTTING WEAR AMOUNT OF BLADE EDGE AND TRACK SHOE As the cutting edge of blade track roller or track link wears finishing accuracy of the blade automatic control deteriorates and the current ground...

Page 40: ...rack Roller and Linkage Height screen press Roller and Linkage Height input portion and input the measured length 13 Press Finish REMARK When the track roller and track shoe are new the length is 0 24...

Page 41: ...Set the joystick steering directional and gear shift lever to NEUTRAL position REMARK If you turn the machine counter rotation turn in particular the directional error becomes large and the ac curate...

Page 42: ...m of the screen reaches the right end screen returns to Position Check screen The elevation recognized by the machine is displayed in Elev 15 Check the elevation recognized by the machine and press Ca...

Page 43: ...chine to a base point the elevation of which is known 5 Perform the resetting of the stroke end of blade For detail see RESET CYLINDER STROKE END 3 17 6 Make the tilted blade straight 7 Set the blade...

Page 44: ...e control box screen is the same as the actual machine direction When Heading Initializing is displayed retry from step 8 Even if the machine is out of the design surface and Out of design area is dis...

Page 45: ...control box screen does not match with the actual machine direction repeat the proce dure from step 8 18 Set work equipment lock lever 3 and parking brake lever 4 to LOCK positions L REMARK When work...

Page 46: ...ectional error becomes large and the ac curate measurement cannot be obtained When you turned the machine to correct the direction drive the machine in reverse once for approximately 5 m and then driv...

Page 47: ...m of the screen reaches the right end screen returns to Position Check screen The elevation recognized by the machine is displayed in Elev 15 Check the elevation recognized by the machine and press Ca...

Page 48: ...n of the base point Check that the total value is equal to the elevation recognized by the machine in the step 14 ADJUST BLADE ELEVATION When checking the blade elevation if the elevation recognized b...

Page 49: ...again If there is no error start the work If you find any error adjust the blade elevation again REMARK If there is dispersion on compensation value a repeat the calculation of compensation value for...

Page 50: ...he design surface or height of the ground where the track contacts REMARK Operator does not need to keep the lever at LOWER position until the blade reaches to the design surface While the machine is...

Page 51: ...o blade increases the blade is automatically raised to keep the constant targeted load by ad justing lifting amount before the machine becomes impossible to travel forward REMARK If some places higher...

Page 52: ...omatically rises with RAISE trigger oper ation Move the blade control lever to LOWER di rection C to cancel it When the back grade mode is turned on even if RAISE trigger operation is performed the bl...

Page 53: ...2 Press the back grade mode switch once After the buzzer sounds peep twice the back grade mode is turned on LED of the back grade mode switch lights up and the back grade mode indicator is displayed a...

Page 54: ...erence to the design surface is small Even if the back grade mode is turned on when the joystick steering directional and gear shift lever is in FOR WARD position F the blade automatic control works s...

Page 55: ...he blade automatic control While the blade automatic control is on press Auto Manual switch once The blade automatic control is turned off The blade automatic control is turned off as well when the wo...

Page 56: ...control is automatically turned off In the following conditions even if Auto Manual switch is not pressed the blade automatic control is automatically turned off When the machine is stopped for 30 se...

Page 57: ...e same time notice sound Prr is heard At this time AUTO on the control box screen also goes out MODE SETTINGS DOZING MODE SETTINGS Set dozing mode depending on the type of operation There are 4 modes...

Page 58: ...traveling along or across the slope BLADE LOAD MODE SETTINGS Set the blade load mode depending on the type of soil and operation at jobsite Each time Blade load selection is pressed 3 modes switches...

Page 59: ...window press elevation control key 3 On Adjust elevation screen press Match 1 The design surface is offset toward the blade elevation and the offset value is displayed in input section 2 for El evatio...

Page 60: ...the decelerator pedal when starting dozing Enable or disable Smooth Start function according to the work If the operation is not dozing but spreading or to start dozing at steep angle in particular m...

Page 61: ...eaches the ground or the design surface operate the blade control lever to RAISE direction 3 Return the blade control lever to NEUTRAL position while the height of blade bottom is at any height S Curr...

Page 62: ...ich decides the response speed of blade while it is automatically controlled Se lect Default or Option A to set it Select Default for the leveling work or dozing work on general soil Select Option A i...

Page 63: ...ne F4 Moves to the previous item 1 line above When on the first line it moves to the last line F5 Cancels the setting change and returns the screen to Machine Setting screen F6 Changes the setting and...

Page 64: ...increases continu ously F5 Cancels the change of adjustment value and returns the screen to Option A screen F6 Changes the adjustment value and returns the screen to Option A screen 4 Press switch F6...

Page 65: ...nd ripper control lever if equip ped and then use the blade automatic control Works of felling trees and removing stumps For the operation such as felling trees or removing stumps or raising boulders...

Page 66: ...ng the soil drive the machine in reverse once and get the load to the blade again When the design surface is deep offset the design surface upward and cut the ground by each 150 to 300 mm in steps you...

Page 67: ...t Down is ON Set the blade load mode to Heavy to make the operation stable When driving the machine in reverse at the place where the cutting angle changes the operator comfort may be bad In this case...

Page 68: ...t REMARK On the slope Smooth Start function may be enabled and the soil at back side cannot be cut and left as uncut part Disable Smooth Start function CUTTING AND CARRY OPERATION Cutting and carry wo...

Page 69: ...RY AND COMPACT SOILS This is the method when tamping the filled place is necessary This method is not suitable for the operation gradually fill the hollow by piling the soil Select Cutting Carry 1 Hol...

Page 70: ...an the current ground WHEN SPREADING SOILS TO PLACES LOWER THAN BLADE EDGE Select Cutting Carry 1 Set the design surface at the higher position than the current ground 2 Start the blade automatic cont...

Page 71: ...holds the piled soil while pushing up adjust the holding amount by using both of the automatic control of blade and manual blade control by blade control lever From position B where the machine gets o...

Page 72: ...GROUND LEVEL OPERATION PUSHING UP SOILS Raising ground level work pushing up soil is the operation to push up the piled soil onto the slope Select Cutting Carry When a design surface of a horizontal...

Page 73: ...RATION Push and turn work is such operation that the machine pushes piled soil forward and spread it while changing the direction by turning Select Cutting Carry The method of the automatic control of...

Page 74: ...Turn the machine to the direction of spreading MACHINE OPERATIONS AND CONTROLS OPERATION 3 60...

Page 75: ...witch to angle the blade NATURAL GROUND SIDE CUTTING OPERATION Natural ground side cutting work is the operation to pull down the soil by using one side of blade Select Spreading When pulling down the...

Page 76: ...he operation to finish the ground when the current ground is similar to the design surface Select Cutting Carry 1 Start the blade automatic control and drive the machine The blade automatically levels...

Page 77: ...blade automatic control can be used When turning the machine on the slope at leveling work turn with large turning radius or change the direction of machine and push the soil slantwise in straight lin...

Page 78: ...track marks Select Simple Grading REMARK When Simple Grading is selected you cannot set the Smooth Start and the blade load mode 1 Start the blade automatic control and turn on the back grade mode For...

Page 79: ...to the design surface is small FINISHING OPERATION OF BANK SOIL Finishing work of bank soil is the operation to finish the surface of bank WHEN FINISHING SLOPE SURFACE BY OPERATING HORIZONTALLY When...

Page 80: ...vel speed It is recommended to set the gear speed to the 1st when traveling on a slope horizontally Do not drive the machine parallel to the slope but drive it diagonally WHEN FINISHING CONCAVE INFLEC...

Page 81: ...me worse at a concave inflection point In such case do as follows Use both of the blade automatic control and manual blade control by blade control lever Change the working direction of the machine WH...

Page 82: ...Select Cutting Carry Use the automatic control of blade to cut and finish the curved surface which does not have an inflection point MACHINE OPERATIONS AND CONTROLS OPERATION 3 68...

Page 83: ...andard machine For the overall height and machine weight of this machine see SPECIFICATIONS 5 2 For disassembly for transportation consult your Komatsu distributor REMOVE RADIO DEVICE ANTENNA CABLE Wh...

Page 84: ...tandard machine TURN BATTERY DISCONNECT SWITCH TO OFF POSITION BEFORE LONG TERM STORAGE Before reading this section see Operation and Maintenance Manual for the standard machine OPERATION BATTERY DISC...

Page 85: ...urn battery dis connect switch 2 to OFF position and remove the key NOTICE The system operating lamp does not correspond with the control box Always check that the Windows op erating system of control...

Page 86: ...stroke end reset of cylinder For details see RESET CYLINDER STROKE END 3 17 Defective input of pitch rod length Power angle power tilt dozer only Input pitch rod length correctly For details see INPUT...

Page 87: ...LED of the back grade mode switch does not light up when turning the starting switch to ON position Defective switch defective wiring Check repair When the back grade mode switch is pressed the buzze...

Page 88: ...d The starting switch of the machine is turned off Turn the starting switch of the machine to ON position Defective wiring Check repair Cylinder Stroke Reading Abnormal Red Abnormality is dis played o...

Page 89: ...unication of the GNSS satellite When the finishing ac curacy is not important you may continue the work Heading Initializing Orange Machine direction is not known Move the machine backward and forward...

Page 90: ...le power tilt dozer Cylinder Sensor Reset Request Please move the Lift cylinder to stroke end and keep it there for 2 seconds Gray Resetting of the stroke end of lift cylinder is not com pleted Perfor...

Page 91: ...HANDLE CONTROL BOX 4 1...

Page 92: ...URFACE 4 27 METHOD FOR CREATING ALIGNMENT FILE OF SUBGRADE OF ACTIVE ALIGNMENT 4 28 ACTIVE FILE 4 30 METHOD FOR SELECTING AN ACTIVE SURFACE FILE 4 30 METHOD FOR SELECTING AN ACTIVE ALIGNMENT FILE 4 30...

Page 93: ...NGUAGE 4 67 3DMC 4 68 METHOD FOR DISPLAYING 3DMC INFORMATION 4 68 MAIN WINDOW DISPLAY 4 69 ELEVATION CONTROL KEY 4 69 SLOPE CONTROL KEY 4 69 SHORTCUT ON THE MAIN WINDOW 4 71 TOGGLE AS BUILT MODE 4 71...

Page 94: ...e she can save that information or file to the memory in the control box or a USB memory and can update it at any time KEYBOARD FUNCTIONS Press the input section for letters or numerals and the keyboa...

Page 95: ...umeric key board 1 Ok button 2 Alphanumeric keys 3 Backspace key 4 Cancel button 3 After inputting press Ok The input information becomes effective and the alphanu meric keyboard goes out METHOD FOR I...

Page 96: ...ormation becomes effective and the numeric keyboard goes out You can also change the value by pressing Set and then pressing the up and down arrow keys METHOD FOR DISPLAYING MAIN MENU On the main wind...

Page 97: ...ommon by importing this file into the internal memory of the control box of another construction machine METHOD FOR IMPORTING AND SETTING PROJECT FILES When importing a project file from USB memory to...

Page 98: ...ntrol box 8 On Project Files screen select the imported file and press Ok The imported project file is set as the current work in the control box REMARK If a project file is saved already in the inter...

Page 99: ...nu press Projects and select 5 On Project Files screen press Copy 6 On Copy files screen select D to 3DMC folder 7 Select a project file to be imported to the internal memory of the control box and pr...

Page 100: ...e does not use MM GPS data METHOD FOR EXPORTING A PROJECT FILE When using a project file used in the control box for Pocket 3D or another application export that project file to USB memory or the inte...

Page 101: ...Files screen press Export 4 On Export Project Files screen select Where Export ing destination of file 5 Select a file to export When exporting all files Select All When exporting files individually S...

Page 102: ...points coordinates of N E and elevation and localization data coordinates of latitude longitude and elevation The control point files are necessary to 3DMC and usually are contained in the project fil...

Page 103: ...d display the main menu 4 On File menu press Control and select 5 On Control points screen press Import 6 On Import Project Data screen select What and Where As What select the Control point files GC3...

Page 104: ...the new control point by using the al phanumeric keyboard 12 Input the information of the control point Site Coords Input N Northing E Easting and Z elevation WGS84 If correct GNSS coordinates are av...

Page 105: ...n3 is an aggregate of polylines line segments and is used to display buildings curbs side walks boundaries etc with polylines line segments and use them as landmarks for operations You can convert the...

Page 106: ...Yes Display or No Non display Symbol Specify the shape of the displayed symbol 8 Press Ok The screen returns to the main window REMARK You can input TIN data and linework directly from DWG type file...

Page 107: ...en of step 3 SURFACE FILE Types of surface files Plane surface file Sloping plane surface file pl3 A plane surface file is a surface file for a plane where the longitudinal slope and lateral slope are...

Page 108: ...On the main window press iB logo key and display the main menu 2 On File menu press Surfaces and select 3 On Project Surfaces screen press Import 4 On Import Project Data screen select What Type of f...

Page 109: ...re Example When setting flat surface larry as current work 6 On the main window press iB logo key and display the main menu 7 On File menu press Surfaces and select 8 On Project Surfaces screen select...

Page 110: ...ive and Surface in order and select 13 Select a surface to be set as the current work from the sur faces list The screen returns to the main window METHOD FOR CREATING FLAT SURFACE FILES When creating...

Page 111: ...eric keyboard 6 Select Flat Plane Surface Surface type and press Next 7 On Flat Plane Surface screen input the coordinate val ues m of the Point on surface to refer to or move the machine to the base...

Page 112: ...SURFACE FILES When creating the sloping plane surface file perform the following procedure 1 On the main window press iB logo key and display the main menu 2 On File menu press Surfaces and select 3 O...

Page 113: ...e screen is displayed 8 Move the machine to point A or B and then lower the blade edge to the base point 9 Press Take a topo shot of point A or B and measure the point 10 On Sloping Plane Surface scre...

Page 114: ...2 Input the Point on Surface and Main fall A B direct ly You can set the flat base point by Take a topo shot or Set points as well METHOD FOR CREATING CROWN ROAD SURFACE FILES When creating a crown ro...

Page 115: ...face screen is displayed 8 Move the machine to point A or B and then lower the blade edge to the base point 9 Press Take a topo shot of point A or B and measure the point 10 Press the input section fo...

Page 116: ...METHOD FOR CREATING TRIANGULATED SURFACES FROM A TOPO SURVEY FILE When creating a TIN surface file perform the following procedure 1 On the main window press iB logo key and display the main menu 2 O...

Page 117: ...SURFACE When making a new Surface by adding cut fill amount to an existing Surface TIN Plane Surface and Align ment selectable from Active perform the following procedure For selecting method for Acti...

Page 118: ...o the centerline of Surface which you are working on referring to Negative number Lowers the subgrade from Surface which you are working on referring to This is applied to the centerline of Surface wh...

Page 119: ...are working on referring to Negative number Lowers the subgrade from Surface which you are working on referring to This is applied to the centerline of Surface which you are working on referring to 1...

Page 120: ...ntrol by simply taking it in You can use the surface for control when it is selected as active data When displaying both of TIN data and alignment file and using them for control select TIN data from...

Page 121: ...dow press iB logo key and display the main menu 2 On File menu press Active and AsBuilt in order and select 3 On the main window select an as built control screen to make active EXIT 3DMC METHOD FOR E...

Page 122: ...on This setting needs to be set again only when GNSS receiver is replaced GPS precision is changed or setting of GNSS radio device or base station is changed SET FOR CONNECTING TO MACHINE 1 On the mai...

Page 123: ...onfiguration screen select the radio infor mation and press Finish For detail see METHOD FOR CONFIGURING RADIOS 3 22 METHOD FOR SETTING AS BUILT CONTROL OPTIONS METHOD FOR ADDING AND SETTING AS BUILT...

Page 124: ...wrench mark button Local means the internal memory of the control box 4 On As built Profiles screen press Add Press Add when making a folder for new As built control 5 On Add As built Profile screen...

Page 125: ...heck the profile of As built Surface 7 Press Ok The screen returns to As built Control screen 8 After recording the As built when deleting the color of As built from the main window select the As buil...

Page 126: ...SURFACE DISPLAY When deleting As built surface display in the internal memory of the control box perform the following proce dure 1 On the main window press iB logo key and display the main menu 2 On...

Page 127: ...reen returns to As built Profiles screen However you cannot delete the As built Surface which is selected in Profile of As built Control screen 6 On As built Profiles screen press Ok 7 On As built Con...

Page 128: ...ay the main menu 2 On Control menu press Blade control and select 3 On Blade Control screen check Best fit whole blade 4 Press Ok METHOD FOR SETTING SINGLE POINT CONTROL When the single point control...

Page 129: ...blade control point quickly while the profile is displayed on the main window 1 When setting the blade control point to the left end or right end of the blade edge press left end A or right end B of t...

Page 130: ...t on blade is selected you can change the blade control point by using the slid er button or the right left arrow on Blade Control screen 1 On Blade Control screen check Control using single point on...

Page 131: ...t the following parameters Point of interest Select the blade edge position to start steering Alignment feature Select a shape which is a target of steering Additional steer offset Input an offset fro...

Page 132: ...step A For machine calibration step A contact your Komatsu distributor If you select it press Cancel and return to the main window Machine calibration step B For machine calibration step B contact yo...

Page 133: ...perform the following procedure 1 On the main window press iB logo key and display the main menu 2 On Tools menu press Position check and select 3 On Position Check screen select Point Select the sett...

Page 134: ...or detail see PERFORM TOPOGRAPHIC SURVEYS 4 46 NAVIGATE POINTS You can select a navigation survey point and navigate the machine to that point As a navigation survey point you can select a point of an...

Page 135: ...e point When the point to navigate to and the machine are dis played on the same screen the arrow goes out 6 When stopping navigation to the point press Tools and Stop navigation in order from the mai...

Page 136: ...ION FOR TOPOGRAPHIC SURVEY IN CERTAIN INTERVAL 1 On the main window press iB logo key and display the main menu 2 On File menu press Layers and select 3 On Project Layers screen make a new layer for r...

Page 137: ...r elevations by Press the input section for Lower elevations by and then input Lower elevations by by using the numeric keyboard Topo button Select Pause resume auto topo 8 Press Ok The screen returns...

Page 138: ...rsion of the blade edge position based on the satellite capturing position The use for recording the blade locus is similar to the method by the minimum horizontal distance REMARK You can pause resume...

Page 139: ...opo shot no prompt with Topo button on the Topo Sur vey screen WHEN SELECTING PROMPT FOR DETAILS 1 On the main window press iB logo key and display the main menu 2 On Tools menu press Topo survey and...

Page 140: ...n select new description for Point description 8 Input information of the point with the alphanumeric key board 9 Press Ok 10 Check that the information of the point is input to Point de scription and...

Page 141: ...oints screen To display Points screen press File and Points in or der in the main menu on the main window Use only numerals for Name of point Set the information of the point by the comment in Descrip...

Page 142: ...d For the information set on Position Details screen see WHEN SELECTING PROMPT FOR DETAILS 4 49 Example Mark at left end of blade on main window SUPERVISOR MODE In the supervisor mode of 3DMC the supe...

Page 143: ...visor and select 3 Input the password by using the alphanumeric keyboard 4 Press Ok The message screen is displayed 5 Press Ok 6 On the main window press iB logo key and display the main menu 7 On Too...

Page 144: ...on Machine files screen Screen items Alphanumeric input section or drop down menu 1 Enable the supervisor mode For the method for setting the supervisor mode see METHOD FOR USING SUPERVISOR MODE 4 53...

Page 145: ...em again The unlocked item is not indicated in red any more You can unlock all the locked items by selecting Release all locks METHOD FOR CHANGING THE PASSWORD 1 Enable the supervisor mode For the met...

Page 146: ...upervisor and Change pass word in order and select The message screen is displayed 4 Press Ok 5 Input a new password twice by using the alphanumeric keyboard 6 Press Ok 7 Press Ok The screen returns t...

Page 147: ...use of supervisor mode finish the lock mode 1 On the main window press iB logo key and display the main menu 2 On Tools menu press Supervisor and Exit lock mode in order and select The lock mode is fi...

Page 148: ...in window perform the following procedure 1 On the main window press iB logo key and display the main menu 2 On View menu press Main window 3 Press and select necessary displays The check mark of each...

Page 149: ...llowing procedure 1 On the main window press iB logo key and display the main menu 2 On View menu press Left window 3 Press and select necessary displays The check mark of each display indicates that...

Page 150: ...de indicator and select The grade indicator is displayed The cut fill amount is displayed by the fill indication blue on grade green and cut indication red When Invert colors is checked the fill indic...

Page 151: ...select various data display methods depending on the file selected for display METHOD FOR DISPLAYING DISPLAY OPTIONS When displaying available display options perform the following procedure 1 On the...

Page 152: ...or and press Ok 5 On Section tab press Color and change Section Profile line color or Show grade transitions You can change the colors of the lines or points individual ly You can set display on displ...

Page 153: ...on lines 4 On Color Selection screen select a color and press Ok 5 On Section tab press Color and change Section Profile line color or Show grade transitions You can change the colors of the lines or...

Page 154: ...tton and change the color REMARK You can use 13 colors in total for cut fill operation and number of operation number of passes 5 Press Ok METHOD FOR SETTING POINT DISPLAY When changing the display se...

Page 155: ...d display the main menu 2 On View menu press Display options and Shortcuts in order and select 3 On Shortcuts screen select Description item and press Modify If you change Show to Yes the shortcut is...

Page 156: ...dure 1 On the main window press iB logo key and display the main menu 2 On View menu press Display options and Background color in order and select 3 On Color Selection screen select a color and press...

Page 157: ...changing the number of decimal places related to distance change d p in Distances METHOD FOR SELECTING LANGUAGE When the language of the control box is not the one which you want to use perform the fo...

Page 158: ...n display 3DMC information in About 3DMC METHOD FOR DISPLAYING 3DMC INFORMATION When displaying information related to 3DMC perform the following procedure 1 On the main window press iB logo key and d...

Page 159: ...ffsets quantity setting and changes the design elevation so that the machine can cut fill Cut Fill reading 5 indicates the current cut fill amount Cut Fill reading 5 is constantly updated according to...

Page 160: ...n of machine in forward and backward directions When it is required to keep the blade at a certain tilting angle use the slope fixing function regardless of inclina tion of the surface Press Set on th...

Page 161: ...nge the as built mode view to Cut Fill Pass Counts or none by pressing Toggle As built mode on the main window Screen of As Built Cut Fill or As Built Pass Counts Screen of As Built none START STOP AS...

Page 162: ...ail see DOZING MODE SETTINGS 3 43 BLADE LOAD SELECTION You can set the blade load mode by pressing Blade Load se lection on the main window For detail see BLADE LOAD MODE SETTINGS 3 44 TAKE A TOPO SHO...

Page 163: ...EY ZOOM OUT KEY You can enlarge or reduce the main window display by pressing Zoom in key or Zoom out key on the main window Zoom in key Zoom out key TOGGLE MAIN VIEW On the main window press Toggle m...

Page 164: ...the pan function you can pan the main window by holding down the main window By using this function you can see places far from the machine without reducing the display You can use it while Plan is s...

Page 165: ...GNSS information perform the following procedure 1 On the main window press elevation control key 2 On Adjust elevation screen press GPS info The following tabs are displayed Fix tab Status and quali...

Page 166: ...PS satellite and the red cir cle indicates GLONASS satellite Info tab Display of receiver information or resetting of receiver Planning tab Satellite plan information REMARK The red vertical line indi...

Page 167: ...offsets quantity setting perform the following procedure By using the pop up menu you can adjust the cut fill offset quantity setting as well When using the pop up menu see METHOD FOR ADJUSTING CUT F...

Page 168: ...At right edge or In from edge At left edge At right edge For the grade indicator see the left end right end po sition of the blade In from edge For the grade indicator see the position at the dis tanc...

Page 169: ...r in order and select The light bar is displayed 3 Hold down the light bar and display the light bar menu 4 Press Green Yellow or Extents and change the color and range of the light bar OPERATION USIN...

Page 170: ...ide of the main window the screen shown at right is displayed REMARK When you select the longitudinal or lateral display in the left window or lower window menus are displayed simi larly METHOD FOR AD...

Page 171: ...t fill amount 4 Hold down any point of the main window 5 Press Increment m in Set points You can set intervals of increase decrease when Cut Fill offsets is pressed REMARK If you press Enabled right i...

Page 172: ...see SLOPE CONTROL KEY 4 69 METHOD FOR NAVIGATING POINTS Press a point on the main window and display the pop up menu and you can navigate the machine to that point 1 On the main window hold down the...

Page 173: ...avigation Navigation to the point is stopped METHOD FOR USING POLYLINE STEERING OPERATION TO POLYLINE When using the polyline for steering perform the following procedure 1 On the main window hold dow...

Page 174: ...olyline for Simple Grad ing and display the menu 2 Press Extend grade in Polyline The cross lines of graphics are displayed along the poly line 3 Start Simple Grading Repeat step 1 for other polylines...

Page 175: ...e to be removed from the active TIN data Extend grade at edge by You can extend the triangular mesh separated as the isolate surface Surface color You can set the display color of the isolate surface...

Page 176: ......

Page 177: ...SPECIFICATIONS 5 1...

Page 178: ...min 1 164 1950 ISO 14396 164 1950 ISO 9249 SAE J1349 Net 162 1950 Rear work equipment Hitch Type width of track mm Single 610 A Overall length mm 5490 B Overall height mm 3325 3330 C Overall width mm...

Page 179: ...J1995 Gross kW min 1 164 1950 ISO 14396 164 1950 ISO 9249 SAE J1349 Net 162 1950 Rear work equipment Hitch Type width of track mm Single 760 Single 915 A Overall length mm 5790 5680 B Overall height m...

Page 180: ......

Page 181: ...Set load mode 3 44 Blade Stop automatic control 3 41 Blade control 4 38 Blade edge Set standard angle 3 19 3 27 Blade edge and track shoe Input wear amount 3 25 Blade elevation Check 4 43 Blade load...

Page 182: ...rations and checks after starting engine 3 17 Operations when point from topo survey file is not displayed 4 48 Other trouble 3 72 P Pan of main map view 4 74 Password Change 4 55 Perform topographic...

Page 183: ...unt of an existing surface 4 27 Surface files Import 4 18 T Take a topo shot 4 72 Take a topo shot of blade elevation for topographic survey in preferable timing 4 49 Take topo shot of blade elevation...

Page 184: ...D65EXi 18 D65PXi 18 BULLDOZER Form No EENAM03390 2015 KOMATSU All Right Reserved Printed in Belgium 04 2015...

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