N2-12
Truck Cab
04/03 N02014
Door and Door Hinge Seal Replacement
1. The door assembly seal has only three mem-
bers to it (sides and top) and is glued on the
door. This seal can be replaced by peeling the
seal away from the door frame. Then use a
suitable cleaner to remove the remaining seal
and glue material.
2. The area where the door seal mounts should be
free of dirt and oil. Spread or spray a glue which
is quick drying and waterproof onto the area
where the seal is to installed.
3. Install the seal so that the corners of the seal fit
up into the corners of the door frame (3, Figure
2-16).
4. The Door Hinge Seal is glued to the hinge. Use
the same procedure as above for this seal (2,
Figure 2-17).
Door Opening Seal Removal
1. Starting at the lower center of the door opening,
pull up on one end of the seal. Seal should pull
loose from the cab opening lip. Pull seal loose
all the way around the opening (1, Figures 2-16
& 2-17).
2. Inspect cab opening lip for damage, dirt, or oil.
Repair or clean cab opening as necessary.
Remove dirt, old sealant etc. Be certain perime-
ter of opening is clean and free of burrs, etc.
Installation
1. Install the seal material around the door opening
in the cab. Start at the bottom center of the cab
opening and work the seal lip over the edge of
the opening. Go all the way around the open-
ing. Be sure that the seal fits tight in corners. A
soft face tool may be used to work the seal up
into the corners.
2. Continue going all the around the opening.
When the ends of the seal meet at the starting
bottom center of the cab opening, it may be
necessary to trim off some of the seal.
NOTE: The ends of the seal material need to be
square-cut to assure a proper fit.
3. Fit both ends so that they meet squarely, then
while holding ends together, push them firmly
into the center of the opening.
FIGURE 2-16.
1. Door Opening Seal
3. Door Assembly Seal
FIGURE 2-17.
1. Door Opening Seal
2. Door Hinge Seal
Summary of Contents for 830E
Page 1: ...CEBM013200 Shop Manual DUMP TRUCK SERIAL NUMBERS A30708 A30732 ...
Page 2: ......
Page 4: ...NOTES ...
Page 8: ...A 4 Introduction A00032 KOMATSU MODEL 830E TRUCK ...
Page 9: ... ...
Page 10: ... ...
Page 12: ...A2 2 Major Component Description A02063 830E MAJOR COMPONENTS ...
Page 32: ...A3 18 General Safety and Operating Instructions A03020 NOTES ...
Page 34: ...A3 20 General Safety and Operating Instructions A03020 ...
Page 46: ...A3 32 General Safety and Operating Instructions A03020 NOTES ...
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Page 80: ...0 4 5 67 5 789574 0 1 23 ...
Page 82: ...NOTES B1 2 Index B01018 ...
Page 92: ...NOTES B3 6 Dump Body B03018 ...
Page 94: ...C1 2 Index C01024 NOTES ...
Page 116: ...NOTES C5 6 Air Filtration System C05012 4 98 ...
Page 135: ...D02023 24 VDC Electric Supply System D2 17 FIGURE 2 8 CRANKING MOTOR ASSEMBLY ...
Page 181: ...E02016 2 02 Electrical Propulsion Components E2 25 ...
Page 228: ...E2 72 Electrical Propulsion Components 2 02 E02016 NOTES ...
Page 290: ...G2 8 Tires and Rims 04 03 G02004 NOTES ...
Page 304: ...G3 14 Front Wheel Hub and Spindle 04 03 G03018 NOTES ...
Page 312: ...H1 2 Index 5 03 H01015 NOTES ...
Page 324: ...H3 4 Rear Suspensions 4 03 H03015 ...
Page 331: ... 0 0 6 76 6 7 5 5 M A 5 5 0 1 23 4 0 1 5 6 7 6 4 7 G 2 6 7 3 3 H I 5 5 3 HH ...
Page 333: ...C B 654 7 H 6 27 0 L C N 6 2J 7 5 0 M 6 27 1 J 5 654 27 0 5 0 5 0 5 0 67 0 6 7 A ...
Page 370: ...J4 10 Brake Circuit Check Out Procedure J04031 NOTES ...
Page 380: ...J5 8 Rockwell Wheel Speed Front Disc Brakes J05019 NOTES ...
Page 410: ...L2 4 Hydraulic System L02027 NOTES ...
Page 426: ...L3 16 Hydraulic Component Repair 7 02 L03026 NOTES ...
Page 429: ...L04037 Steering Circuit L4 3 FIGURE 4 2 FLOW AMPLIFIER ...
Page 431: ...L04037 Steering Circuit L4 5 FIGURE 4 3 FLOW AMPLIFIER No Steer ...
Page 433: ...L04037 Steering Circuit L4 7 FIGURE 4 4 FLOW AMPLIFIER Steering Left ...
Page 435: ...L04037 Steering Circuit L4 9 FIGURE 4 5 FLOW AMPLIFIER Steering Right ...
Page 437: ...L04037 Steering Circuit L4 11 FIGURE 4 6 FLOW AMPLIFIER No Steer External Shock Load ...
Page 441: ...L04037 Steering Circuit L4 15 FIGURE 4 9 CUT AWAY VIEW OF STEERING PUMP ...
Page 444: ...L4 18 Steering Circuit L04037 NOTES ...
Page 453: ...L05026 Steering Component Repair L5 9 FIGURE 5 7 FLOW AMPLIFIER VALVE ...
Page 476: ...L5 32 Steering Component Repair L05026 NOTES ...
Page 483: ...L07027 Hoist Circuit L7 7 FIGURE 7 6 FLOAT POSITION ...
Page 485: ...L07027 Hoist Circuit L7 9 FIGURE 7 7 POWER UP ...
Page 487: ...L07027 Hoist Circuit L7 11 FIGURE 7 8 HOLD POSITION ...
Page 489: ...L07027 Hoist Circuit L7 13 FIGURE 7 9 POWER DOWN ...
Page 491: ...L07027 Hoist Circuit L7 15 FIGURE 7 10 FLOAT POSITION ...
Page 492: ...L7 16 Hoist Circuit L07027 NOTES ...
Page 504: ...L8 12 Hoist Circuit Component Repair L08031 FIGURE 8 18 HOIST CYLINDER ...
Page 512: ...L8 20 Hoist Circuit Component Repair L08031 NOTES ...
Page 523: ...L10016 05 03 Hydraulic Check out Procedure L10 11 FIGURE 10 5 FLOW AMPLIFIER VALVE ...
Page 532: ...NOTES M1 2 Index M01047 ...
Page 546: ...NOTES M5 4 Wiggins Quick Fill Fuel System M05002 10 96 ...
Page 556: ...NOTES M8 6 Special Tools M08005 7 02 ...
Page 592: ...M9 36 Air Conditioning System 05 02 M09010 for HFC 134a Refrigerant NOTES ...
Page 596: ...M19 4 Radiator Shutters M19002 NOTES ...
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Page 678: ...N2 16 Truck Cab 04 03 N02014 NOTES ...
Page 682: ...N3 4 Cab Components N03018 NOTES ...
Page 688: ...N4 6 Operator Comfort N04023 NOTES ...
Page 710: ...N5 22 Operator Controls N05056 NOTES ...
Page 712: ...P1 2 Index P01028 NOTES ...
Page 715: ...P02039 Lubrication and Service P2 3 ...
Page 726: ...P2 14 Lubrication and Service P02039 NOTES ...
Page 744: ...P3 18 Automatic Lubrication System P03022 NOTES ...
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Page 754: ...R1 2 System Schematics R01060 NOTES ...
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