Kohler 12/17/18RESL Installation Manual Download Page 1 | Manualshive

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Kohler 12/17/18RESL Installation Manual Download Page 1

Residential/Commercial Generator Sets

Models:

12RESM1

12/17/18RESL

12/17/18RESNT

12/18RESHD

Controller:

DC-RET Digital Control

TP-6516 4/09d

Installation

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Summary of Contents for 12/17/18RESL

Page 1: ...Residential Commercial Generator Sets Models 12RESM1 12 17 18RESL 12 17 18RESNT 12 18RESHD Controller DC RET Digital Control TP 6516 4 09d Installation...

Page 2: ...d the product identification numbers from the generator set nameplate s Model Designation Specification Number Serial Number Accessory Number Accessory Description Engine Identification Record the pro...

Page 3: ...haust Requirements 18 1 4 2 Air Requirements 18 1 5 Power Supply 18 1 6 Fuel Requirements 19 1 6 1 Fuel Supply 19 1 6 2 Fuel Pipe Size 20 1 7 Fuel Conversion 20 1 7 1 Fuel Conversion 20 1 8 Electrical...

Page 4: ...TP 6516 4 09 4 Notes...

Page 5: ...tor set or connected equipment disable the generator set as follows 1 Move the generator set master switch to the OFF position 2 Disconnect the power to the battery charger 3 Remove the battery cables...

Page 6: ...isk of fire or explosion Equip the compartment or nearby area with a fully charged fire extinguisher Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire...

Page 7: ...nd because these conditions increase the risk of electrocution Welding on the generator set Can cause severe electrical equipment damage Before welding on the generator set perform the following steps...

Page 8: ...extremely hot during operation Servicing the engine heater Hot parts can cause minor personal injury or property damage Install the heater before connecting it to power Operatingtheheater beforeinsta...

Page 9: ...on or liability whatsoever Read this manual and carefully follow all procedures and safety precautions to ensure proper equipment operation and to avoid bodily injury Read and follow the Safety Precau...

Page 10: ...aker 11 Fuses 12 RS 232 connector for application program updates 13 Engine starting battery location battery purchased separately 14 Oil drain hose 15 Nameplate location on base 16 Oil drain valve 17...

Page 11: ...Canada call the nearest regional office Headquarters Europe Middle East Africa EMEA Kohler Power Systems 3 rue de Brennus 93200 Saint Denis France Phone 33 1 49 178300 Fax 33 1 49 178301 Asia Pacific...

Page 12: ...TP 6516 4 09 12 Notes...

Page 13: ...rator set Check for the following 1 Inspect the generator set for loose or damaged parts or wires Repair or tighten any loose parts before installation 2 Check the engine oil Fill if necessary with th...

Page 14: ...TP 6516 4 09 14 Section 1 Installation Note Fuel system may differ from drawing See Section 1 7 Figure 1 2 Generator Set Mounting Details and Dimensions 12 kW Models ADV 7466 Sheet 1...

Page 15: ...TP 6516 4 09 15 Section 1 Installation Figure 1 3 Generator Set Clearances 12 kW Models ADV 7466 Sheet 2...

Page 16: ...TP 6516 4 09 16 Section 1 Installation Figure 1 4 Generator Set Mounting Details and Dimensions 17 18 kW Models ADV 7341 B Sheet 1...

Page 17: ...TP 6516 4 09 17 Section 1 Installation Figure 1 5 Generator Set Clearances 17 18 kW Models ADV 7341 B Sheet 2...

Page 18: ...haust gas temperature exiting the enclosure at rated kW _C _F 216 420 Figure 1 6 Exhaust Flow and Temperature 1 4 2 Air Requirements The generator set requires correct air flow for cooling and combust...

Page 19: ...o supply the generator set at rated load plus all other gas consuming appliances See Figure 1 11 or Figure 1 12 for fuel consumption Contact the fuel supplier for flow rate information or a gas meter...

Page 20: ...dealer can convert the fuel system Accidental starting Can cause severe injury or death Disconnect the battery cables before working on the generator set Remove the negative lead first when disconnec...

Page 21: ...see Figure 1 18 1 GM51561A D 4 6 5 2 3 2 3 Fuel System Detail 4 Figure 1 15 Fuel System Components Air Inlet Side 17 18 kW Shown 6 Place the orifice into the hose fitting See Figure 1 16 1 LP orifice...

Page 22: ...evere injury or death to utility personnel working on power lines NOTICE Canadian installations only For standby service connect the output of the generator set to a suitably rated transfer switch in...

Page 23: ...n box At installation the neutral can be grounded at the generator set or lifted from the ground stud and isolated if the installation requires an ungrounded neutral connection at the generator The ge...

Page 24: ...o prevent burns and sparks that could cause an explosion avoid touching the battery terminals with tools or other metal objects Remove all jewelry before servicing the equipment Discharge static elect...

Page 25: ...Battery Location Air Intake End Battery Installation Procedure 1 Ensure that the starting battery is fully charged before placing the battery in service 2 Clean the battery posts and or adapters if n...

Page 26: ...ermostat is installed in the cord Figure 1 26 shows the location of the thermostat on the power cord tp6195 1 Carburetor heater air cleaner removed to show heater 2 Carburetor heater power cord 1 2 Fi...

Page 27: ...nance Exhaust System Check for exhaust leaks and blockages Check the muffler condition D Inspect the exhaust system components for cracks leaks and corrosion Check for tight exhaust system connections...

Page 28: ...TP 6516 4 09 28 Section 1 Installation Notes...

Page 29: ...Wiring Diagram Description Drawing Number Reference Page Schematic Diagram 12 kW Models ADV 7351 Figure 2 2 30 Point to Point Wiring Diagram 12 kW Models GM52471 Figure 2 3 31 Schematic Diagram 17 18...

Page 30: ...TP 6516 4 09 30 Section 2 Wiring Diagrams Figure 2 2 Schematic Diagram 12 kW Models ADV 7351...

Page 31: ...TP 6516 4 09 31 Section 2 Wiring Diagrams Figure 2 3 Point to Point Wiring Diagram 12 kW Models GM52471...

Page 32: ...TP 6516 4 09 32 Section 2 Wiring Diagrams Figure 2 4 Schematic Diagram Single Phase 17 18 kW Models ADV 7353...

Page 33: ...TP 6516 4 09 33 Section 2 Wiring Diagrams Figure 2 5 Point to Point Wiring Diagram Single Phase 17 18 kW Models GM52541...

Page 34: ...TP 6516 4 09 34 Section 2 Wiring Diagrams Notes...

Page 35: ...ter s Laboratories CUL Canadian Underwriter s Laboratories cu in cubic inch cw clockwise CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dB A decibe...

Page 36: ...ersize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phi...

Page 37: ...TP 6516 4 09 37 Notes...

Page 38: ...TP 6516 4 09 38 Notes...

Page 39: ......

Page 40: ...Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPower com Kohler Power Systems Asia Pacific Headquarter...

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