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KV4000 Kinematic Viscosity Bath 

Operation and Technical Manual 

 

KV4000-Manual 

19 -

 

7.1  Unit does not power-up 

 

 

Establish  that  the  socket  outlet  is  providing 
proper and adequate voltage. 

 

Check  if  Overpower  Protection  circuitry 
located  directly  behind  the  temperature 
controller  inside  the  front  tray  has  been 
activated. 

 

Check if line switch is in the 

ON 

position. 

 

If  problem  persists,  please  call  the  Koehler 
technical service department for assistance. 

7.2  Unit is on and keeps resetting into 

start up routine 

 

 

For  220V  units,  make  sure  that  the  socket 
outlet is greater than 215V. 

 

Check if there is a steady and reliable power 
source. 

 

Make  sure  the  connector  plug  on  the  rear 
panel is firmly plugged in. 

7.3  Unit is on but bath does not heat up 

 

 

Make  sure  that  the  actual  temperature 
reading  is  not  higher  than  the  set-point 
temperature. 

 

Determine  if  the  temperature  controller  is 
properly  calibrated  by  comparison  to  an 
ASTM standard thermometer. 

 

Determine if the Overtemperature Protection 
(OTP) circuitry as been activated. 

7.4  Bath heats up but temperature does 

not stabilize 

 

 

Make  sure  there  are  no  drafts  from  open 
doors,  windows,  or  environmental  control 
vents in the vicinity of the bath. 

 

If  the  set  temperature  is  close  to  ambient, 
then  you  may  need  to  circulate  cold  water 
through  the  coils  in  order  to  achieve  proper 
temperature stability

 
 
 
 
 
 
 

 

Maintenance 

 

WARNING:

 

Disconnect  power  to  the  unit 

before  servicing  to  avoid  exposure  to  high 
voltages  and/or  temperatures  which  may  result 
in  personal  injury  or  death.  If  you  have  any 
questions  about  maintaining  your  equipment, 
then  please  do  not  hesitate  to  contact  the 
Koehler technical service department. 

8.1  Routine Maintenance 

 

The  KV4000  Kinematic  Viscosity  System 

requires  little  routine  maintenance  to  provide 
many  years  of  continuous  service.  However, 
over  the  course  of  time,  some  instrument  parts 
may  need  to  be  replaced.  When  ordering 
replacement  part(s),  please  provide  the  model 
number,  serial  number,  and  product  shipment 
date  of  your  equipment  so  that  we  can  ensure 
you will receive the proper replacement part(s). 

8.2  Bath Cleaning 

 

 

  To  clean 

the  instrument’s  exterior,  which 

includes  all  painted  surfaces  and  glass, 
either  a  solution  of  soap  and  water  or 
laboratory grade detergent may be used.  

 

  Apply  cleaner  to  clean  wipe  or  cloth,  not  to 

the instrument directly. Wipe surface clean. 

 

 

Do  Not

  clean  bath  exterior  with  organic 

chemicals  such  as  Acetone,  Toluene, 
Hexane, etc.  

 

  For  more  difficult  cleaning  of  finished 

surfaces,  a  dilute  solution  or  isopropanol  in 
water may be used. 

 

  It is not recommended that more aggressive 

solvents  be  used  on  painted  surfaces  since 
paint  color  will  tarnish  or  be  stripped  from 
the instrument.  

 

  Stainless Steel surfaces, such as on the top 

plate,  may  be  cleaned  using  a  more 
aggressive solvent such as a stainless steel 
cleaner.  

 

  Glass  surfaces  may  be  cleaned  using  a 

more aggressive solvent such as acetone, if 
necessary.  

 

Summary of Contents for KV4000

Page 1: ...re Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Anal...

Page 2: ......

Page 3: ...e with the applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it...

Page 4: ......

Page 5: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 1...

Page 6: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 2...

Page 7: ...rate statement is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment http www d...

Page 8: ...1716 As a minimum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lamps compac...

Page 9: ...unning Tests 11 4 3 Temperature Controller Operation 13 5 Operation 14 5 1 Bath 14 5 2 Start Up 15 5 3 Control Panel Operation 15 5 4 Test Procedure 17 6 Safety Features 18 6 1 Over Temperature Protec...

Page 10: ...cosity Bath Operation and Instruction Manual KV4000 Manual 6 9 Wiring Diagrams 22 9 1 K23702 K23708 115 V Wiring 22 9 2 K23792 K23798 220V Wiring 23 10 Service 24 11 Storage 24 12 Warranty 24 13 Retur...

Page 11: ...rate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical suppor...

Page 12: ...for use in accordance with the applicable standard test methods listed in section 1 2 of this manual The use of this equipment in accordance with any other test procedures or for any other purpose is...

Page 13: ...ment from cart and place on bench 8 Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19 9 Using a flat head screwdriver remove the four 4 silver screws located at the four corners of the...

Page 14: ...s to these during normal operation can shatter the glass components releasing the bath fluid posing thermal burn hazards and slipping hazards For this reason the instrument must be operated by and acc...

Page 15: ...y is placed into the bath through the viscometer ports on top of the instrument 7 Bath Bath Stirrer The stirrer constantly circulates bath medium to prevent temperature gradients and ensures temperatu...

Page 16: ...nt at all temperatures This is advantageous when samples are to be measured at different temperatures Suspended level type viscometers are for transparent liquids of up to 100 000cSt Requires a sample...

Page 17: ...ase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IM...

Page 18: ...ed for performing kinematic viscosity tests using glass capillary viscometers Please be sure to read the safety and hazard warnings the installation procedure and any of the standard test methods befo...

Page 19: ...matches that of the ASTM Thermometer Calibrate if necessary See Section 4 3 for full operational details of the temperature controller 5 3 Control Panel Operation Figure 3 Control Panel_Main Screen 1...

Page 20: ...an be found on the calibration certificate provided with the viscometer 5 Constant 2 Press the Constant 2 button to input a second viscometer tube constant value using the pop up numerical keypad A se...

Page 21: ...uum system to the initial testing position above the first line This is also called charging the viscometer Place stopper in the top of the viscometer tube and remove the withdrawal bulb NOTE The proc...

Page 22: ...KV4000 Kinematic Viscosity System is equipped with several safety and protection features which are described in the following sections WARNING The bath is NOT Explosion Proof 6 1 Over Temperature Pro...

Page 23: ...tenance WARNING Disconnect power to the unit before servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about mainta...

Page 24: ...move the four 4 silver screws located at the four corners of the back panel 7 Remove the back panel plate and set aside 8 A collection of wires runs from the lower control panel up the left side while...

Page 25: ...lacement Parts Part Number Description 050 001 028 Single Pole Switch 15A 091 032 001 Solid State Relay 4 32 VDC 20A 275 103 036 RTD Temperature Safety Limit 120V 275 103 037 RTD Temperature Safety Li...

Page 26: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 22 9 Wiring Diagrams 9 1 K23702 K23708 115 V Wiring...

Page 27: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 23 9 2 K23792 K23798 220V Wiring...

Page 28: ...rn of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or re...

Page 29: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 25 Notes...

Page 30: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 26 Notes...

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