Koehler K87100 User Manual And Maintenance Download Page 1

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Koehler Instrument Company, Inc.

1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA

Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815

http://www.koehlerinstrument.com • e-mail: [email protected]

Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing

MAINTENANCE AND USER’S MANUAL

PENSKY MARTENS

FLASH POINT TESTER

K87100 / K87190

EN 22719 – ISO 2719

ASTM D 93

IP 34

Summary of Contents for K87100

Page 1: ...78 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing MAINTENANC...

Page 2: ...INSTRUMENT DESCRIPTION Page 8 3 1 Presentation Page 8 3 1 1 Control Panel Page 8 3 1 2 Front side middle Page 8 3 1 3 Front side low Page 8 3 1 4 Back side Page 8 3 1 5 Working area Page 9 3 1 6 Right...

Page 3: ...IX SAFETIES Page 29 9 1 Pt 100 probe absence Page 30 9 2 Default in sample temperature increase Page 30 9 3 Electric safety Page 30 9 4 Sample temperature safety Page 30 9 5 Gas safety Page 31 X INSTA...

Page 4: ...ay calibration value Page 39 Point calibration Page 39 11 3 3 C Pre test steps Page 39 Step calibration Page 39 Step display Page 39 11 3 3 D Electrical supply regulation Page 40 Physical calibration...

Page 5: ...ds described in the user s manual with the accessories delivered and recommended in the user s manual according the testing process and starting up procedures described in the manual Testing processes...

Page 6: ...re gas supply with the tubes and clamp collars delivered in accessories or to a removable gas cartridge delivered in option with its connecting accessories The instrument has to be located on a stable...

Page 7: ...f heating block Air ventilation and or refrigerant Gas supply Gas network 50 mbar max optional gas cartridge about 8H of autonomy Water supply Water network 5 psi max Connection ext diameter 12 5 mm P...

Page 8: ...inuous or 3 minutes Stop temperature of the cooling heating block Correction of temperature deviation on result 9 9 C Safety on sample from 15 C to 99 C above ambient temperature Alarm sounds at safet...

Page 9: ...he flash point detector 3 cable connector for ionization detection 4 sample Pt100 probe connector 5 gas connections for the pilot 6 and the test flame 7 3 1 3 Front panel bottom pilot flame needle val...

Page 10: ...ehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing 3 1 5 Working space electrical spark connections 20 cup container when no test is under way 21 heating block...

Page 11: ...716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom D...

Page 12: ...New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentat...

Page 13: ...D WITH THE INSTRUMENT 1 power supply cable 1 cover and 1 Pensky Martens cup 1 container 1 detection cable 1 glass Pt 100 probe for the sample 2 tubings with clamp collars for connection to water suppl...

Page 14: ...Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufa...

Page 15: ...96 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design...

Page 16: ...SA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manu...

Page 17: ...1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing CASE FOR CARTRIDGE GAS OPTION...

Page 18: ...icating oils liquids with suspensions of solids and liquids that tends to form a surface film under test conditions A 75mL test specimen is heated at a slow constant rate with continual stirring in a...

Page 19: ...18 C before expected T 1 C 110 C 2 C 110 C 90 to 120 RPM B 1 to 1 5 C min 240 to 260 RPM Ambient Natural rise At first degree 1 C 90 to 120 RPM or without stirring Bitumen preheating B 18 C before exp...

Page 20: ...ection 50 mbar max connect the gas fasten the clamps the automatic valve is closed out of test check that the flame valves are closed switch on the gas and check that there is no leak connect the PC a...

Page 21: ...nserted ring is designed to correctly position the spark Connect the 2 spark wires with the 2 electrical supply given see schema Tune up the electrical supply potentiometer of the heating spark at 7 8...

Page 22: ...ion Custom Design Manufacturing VI SOFTWARE DESCRIPTION 6 1 SCREEN The main screen has arrows and icons for making choices of programs to run 6 2 PROGRAM SCHEMAS Note Access to programs and options is...

Page 23: ...rinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing Note in any case except after entering data a pressure on key will provoke to return to the main screen or to the...

Page 24: ...m Petroleum Testing Analysis Instrumentation Custom Design Manufacturing 7 1 TESTING PROCESS Connect and switch on the instrument Prepare the sample cup and lid Set the stirring flexible Introduce the...

Page 25: ...instrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing Bitumen method Sample preheating temperature introduction see 7 1 1 Test start u...

Page 26: ...TO THE SPECIFICATIONS OF THE PENSKY MARTENS METHOD AND FOR WHICH THE FLASHPOINT IS UNKNOWN Enter the expected T C Enter a sample identification number by pushing on key Start the test like in 7 1 The...

Page 27: ...ESULTS Automatic right after the end of test buzzer alarm 8 3 PRINTING PREVIOUS TEST RESULTS see chap VI Possibility of printing out results of the previous 100 tests when necessary 8 4 PRINTING TEMPE...

Page 28: ...08 Sample 236 Expected temperature 250 C Method A Bar Corr 760 mmHg Nb of dips 32 Flash point 122 0 C Corr Flash Point 122 1 C Flam Gas Flash NB OF DIPS 20 CONFIGURATION V1 2 App 3711 Date 8 4 1999 St...

Page 29: ...C When the safety operates a sound alarm with the following displayed message High Safety appears To recover the normal functions of the tester it s necessary to switch off the instrument and to star...

Page 30: ...nt com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing 9 5 GAS SAFETY Automatic cut off at the end of the test Message Gas Ignition with a soun...

Page 31: ...Manufacturing X INSTALLATION OF SOFTWARE UPDATE Switch on the instrument Enter the administration password in order to have access to new release in configuration configuration software Note the admin...

Page 32: ...e protected by a password 11 1 PASSWORD Initially no password is necessary A simple validation of the original password allows to have access to the following functions In order to define a new passwo...

Page 33: ...etween 0 C and 60 C 32 F to 140 F 11 2 3 SAFETY STOP see chap VI The instrument can be configured in order to stop the test as soon as the preset temperature is reached This temperature has to be betw...

Page 34: ...EW PASSWORD see chap VI Allow to change the password In order to validate the new password the instrument has to be switch off After a new start up the configuration panel can t be accessed anymore wi...

Page 35: ...instrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing 11 3 2 UNITS see chap VI Pressure and temperature units have to be selected on s...

Page 36: ...Temperatures lower than 50 C and higher than 450 C are not acceptable 1 Connect the resistance box with the specific wire or in case of a complete calibration with two thermostatic baths connect the P...

Page 37: ...ibration through conversion points required for the low and high reference temperature to be entered 11 3 3 B BAROMETRIC PRESSURE see chap VI Physical calibration The physical calibration of the barom...

Page 38: ...nexpected loss of calibration values it s possible to type in a calibration by conversion point value It s also possible to type in a calibration value by conversion points previously edited on the lo...

Page 39: ...entages corresponding to the required heating power Step 1 controls the heating power for the first minute Step 2 between minute 1 and 3 and Step 3 between minute 3 and 5 Press after each data introdu...

Page 40: ...ter the value 245 and press enter key Issue a lock book see chap VI et 11 3 4 D The information contained in this lock book could be used afterwards for a point calibration in case of an unexpected lo...

Page 41: ...ing 11 3 4 CONTROLS see chap VI 11 3 4 A ANALOGIC READINGS Display of the instrument s analogic entries to end task press key 11 3 4 B LOGIC I O Allow to operate the instrument s logic I O and to disp...

Page 42: ...n 210 V 0033 pts 245 V 0129 pts Last Calibration of supply 24 02 1999 Corrected result 0 0 C Start Param 080 060 032 Etalonnage Temperature 119 4 ohms 50 0 c 186796 pts 153 6 ohms 140 0 C 316873 pts L...

Page 43: ...der to maintain adequate working conditions No drastic solvents An internal check out of the instrument will be performed depending on the number of achieved tests In case of intensive use the instrum...

Page 44: ...CCESSORIES Designation Cup Complete cover Glass Pt 100 probe Ionization detection wire Thermocouple detection Stirring spring Ticket printer Paper roll for ticket printer Ink ribbon for ticket printer...

Page 45: ...x 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing XVI YOUR KEY CONTACT Koehler Instrument Company...

Page 46: ...x 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing XV To put into service the electric ignition on...

Page 47: ...3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing Jam the electric ignition by the needle screw Plug the elec...

Page 48: ...Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysi...

Page 49: ...ch depth dive too weak bad stirring Size of the flame not correct Bad volume of the sample bad slope of temperature bad start power level board of main supply correction out electro valve with leak st...

Page 50: ...New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentat...

Page 51: ...York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation C...

Page 52: ...Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysi...

Page 53: ...Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysi...

Page 54: ...Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysi...

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