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K430X2 Dual Twin Foaming Characteristics Test Bath 

Operation and Instruction Manual 

 

K430X2-Manual

    

 

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7-

 

1  Introduction 

 

The  Koehler  K430X2  High  Temperature  Dual 

Twin  Foaming  Characteristics  Test  Apparatus  is 
the  latest  design  for  determining  foaming 
characteristics  of  lubricating  oils  according  to  the 
ASTM  D892  test  method  and  related  test 
specifications. 
 

This  manual  provides  important  information 

regarding  safety,  technical  reference,  installation 
requirements,  operating  condition  specifications, 
user  facility  resource  requirements,  and  operating 
instructions  for  the  High  Temperature  Dual  Twin 
Foaming  Characteristics  Test  Apparatus.  This 
manual  should  also  be  used  in  conjunction  with 
applicable 

published 

laboratory 

procedures. 

Information  on  these  procedures  is  given  in 
section 1.2. 

 

1.1 

Koehler’s 

Commitment 

to 

Our 

Customers 

 

Providing  quality  testing  instrumentation  and 

technical support services for research and testing 
laboratories  has  been  our  specialty  for  more  than 
50  years.  At  Koehler,  the  primary  focus  of  our 
business  is  providing  you  with  the  full  support  of 
your  laboratory  testing  needs.  Our  products  are 
backed  by  our  staff  of  technically  knowledgeable, 
trained  specialists  who  are  experienced  in  both 
petroleum products testing and instrument service 
to  better  understand  your  requirements  and 
provide  you  with  the  best  solutions.  You  can 
depend on Koehler for a full range of accurate and 
reliable instrumentation as well as support for your 
laboratory  testing  programs.  Please  do  not 
hesitate  to  contact  us  at  any  time  with  your 
inquiries  about  equipment,  tests,  or  technical 
support. 

 

Toll Free: 1-800-878-9070 (US only) 
Tel: +1 631 589 3800 
Fax: +1 631 589 3815 
 
Email: [email protected] 
http://www.koehlerinstrument.com 

 

1.2  Recommended 

Resources 

and 

Publications 

 

1.  American  Society  for  Testing  and  Materials 

(ASTM) 
100 Barr Harbor Drive 
West  Conshohocken,  Pennsylvania  19428-
2959, USA 
Tel: +1 610 832 9500  
Fax: +1 610 832 9555 

http://www.astm.org

 

email: [email protected] 

 

ASTM Publication: 

 

ASTM D892: Standard Test Method for 
Foaming Characterisitics of Lubricating 
Oils 

 
2.  Energy Institute (IP) 

61 New Cavendish Street 
London, WIM 8AR, United Kingdom 
Tel: 44 (0)20 7467 7100  
Fax: 44 (0)20 7255 1472 
http://www.energyinstpubs.org.uk/ 

 

IP Publication: 

 

IP 146: Foaming Characteristics of 
Lubricating Oils 

 

3.  Deutsche International Norm (DIN) 

http://www.din.de 

 

DIN Publication: 

 

DIN 51566 

 

4.  Federal Test Method (FTM) 

 
FTM Publication:

 

 

FTM 791-3211 

 

FTM 791-3213: Aircraft Lubricants Test 

 
5.  Association 

Française 

de 

Normalisation 

(AFNOR) 
http://www.afnor.fr 

 
AFNOR Publication:

 

 

NF T 60-129 

 
 
 
 
 
 
 
 

Summary of Contents for K430X2

Page 1: ...ohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K430X2 Dual Twin Foaming Characteristics Test Apparatus ...

Page 2: ......

Page 3: ...with the applicable standards set forth in this certification Specifications ASTM D892 IP 146 DIN 51566 FTM 791 3211 FTM 791 3213 NF T 60 129 This unit is tested before it leaves the factory to ensure total functionality and compliance to the above specifications and ASTM standards Test and inspection records are on file for verification Jesse Kelly Application Engineer Koehler Instrument Company ...

Page 4: ......

Page 5: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 1 ...

Page 6: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 2 ...

Page 7: ...asic information on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Reporting Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports Koehler declares that this responsibility is b...

Page 8: ...eparately collected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters about 4 sq in Toner cartridges liquid and pasty as well as color toner Chlorofluorocarbons CFC hydrochlorofluorocarbons HCFC or hydrofluorocarbons HFC hydrocarbo...

Page 9: ... Flowmeter Setup and Operation 11 4 3 Flowmeter Calibration Data 11 4 4 Temperature Controller Operation 11 5 Operation 13 5 1 Bath 13 5 2 Power 13 5 3 Preparation of Glassware and Tubing 13 6 Safety Features 14 6 1 Over Temperature Protection 14 6 2 Over Power Protection 14 7 Maintenance 14 7 1 Routine Maintenance 14 7 2 Bath Cleaning 14 7 3 Replacement Parts 15 8 Wiring Diagrams 16 8 1 Unit Wiri...

Page 10: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 6 12 Warranty 17 13 Returned Goods Policy 18 Notes 19 ...

Page 11: ...specialists who are experienced in both petroleum products testing and instrument service to better understand your requirements and provide you with the best solutions You can depend on Koehler for a full range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests ...

Page 12: ... and Replacement Parts Any modification or alteration of this equipment from that of factory specifications is not recommended voids the manufacturer warranty product safety performance specifications and or certifications whether specified or implied and may result in personal injury and or property loss Replacement parts must be O E M exact replacement equipment Over Temperature Protection This ...

Page 13: ...rom box to cart and from cart to bench Individuals must lift in accordance to proper technique See Figure below 7 Lift instrument from cart and place on bench 8 Ensure that all parts listed on the packing list are present Inspect the unit and all accessories for damage If any damage is found keep all packing materials and immediately report the damage to the carrier We will assist you with your cl...

Page 14: ...1 Main Instrument Controls Figure 1 Main Instrument Descriptions 1 Power Switch This switch controls the power to motor and heater temperature controller of its corresponding side When the power switch is in the ON position the digital temperature controller and the stirrer are powered on 2 Temperature Controller The temperature controller regulates the bath temperature its corresponding bath Refe...

Page 15: ...the duration specified in the test procedure and disconnect the tygon tubing from the flowmeter outlet when the aeration period as elapsed 4 3 Flowmeter Calibration Data K43002 0 12 Air Flow Rate 94 mL min Float Material Sapphire Float Density 3 98 g ml Metered Fluid Air Minimum Flow 16 4 ml min Maximum Flow 159 0 ml min Tolerance 2 F S Scale Reading mm Flowrate ml min 65 159 0 60 139 0 55 121 2 5...

Page 16: ...is a value observed in the upper red LED display add it to the calculated difference obtained in the previous step This is the offset value c Press the Program Key The lower green display will flash Use the up or down keys to adjust to the new calibration offset value on the upper red display calculated in the previous step When the value has been entered the controller will automatically store th...

Page 17: ...s that will decompose or volatilize producing flammable vapors below the maximum instrument operating temperature 25 C NOTE Coloration of the Mineral or Silicon Bath Oil is an indication that the Medium must be changed See Draining instructions in section 7 3 of this document When a decision is made to discard this material dispose of this material and its container to a hazardous of special waste...

Page 18: ...e servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about maintaining your equipment then please do not hesitate to contact the Koehler technical service department 7 1 Routine Maintenance The K430X2 Dual Twin Foaming Test Bath requires little routine maintenance to provide many years of continuous service Howeve...

Page 19: ...0Hz 7A 278 001 002 Fuse 1A Slo Blo 5 X 20 mm 332 001 003 12 x 18 Borosilicate Bath Jar K23425 03000 18 Safety Shield K23700 03014A Motor 230V 50 60HZ 1 15HP K430 0 13 Air Outlet Elbow Tube K430 0 8 Rubber Stopper K430 3A Air Inlet Delivery Tube without diffuser K43002 0 12 Low Flowmeter K43002 0 13 Test Tube Rack K43002 0 15 Locking Post Assembly K43012 1000ml Cylinder w Ring K43002 0 9 Hot Bath O...

Page 20: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 16 8 Wiring Diagrams 8 1 Unit Wiring ...

Page 21: ... Dual Twin Foaming Characteristics Test Bath should not require service Any service problem can be quickly resolved by contacting Koehler s technical service department either by letter phone fax or email In order to assure the fastest possible service please provide us with the following information Model Number Serial Number Date of Shipment 11 Storage This laboratory test instrument is equipped...

Page 22: ...er the item s to be returned and the reason for the return You will be issued a Returned Authorization RA number which must be prominently displayed on the shipping container when you return the material to our plant Shipping containers without an RA number prominently displayed with will be returned to the sender Goods must be returned freight prepaid Returns will be subject to a restocking charg...

Page 23: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 19 Notes ...

Page 24: ...K430X2 Dual Twin Foaming Characteristics Test Bath Operation and Instruction Manual K430X2 Manual 20 Notes ...

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