Koehler K19201 Operation And Instruction Manual Download Page 1 | Manualshive

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Koehler K19201 Operation And Instruction Manual Download Page 1

Operation and Instruction Manual

REV C

Koehler Instrument Company, Inc.

1595 Sycamore Avenue • Bohemia, New York 11716

-

1796 • USA

Toll Free: 1-800-878-

9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815

http://www.koehlerinstrument.com • e

-mail: [email protected]

Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing

K19201

Water Washout Tester

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Summary of Contents for K19201

Page 1: ...amore Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K19201 Water Washout Tester ...

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Page 3: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 3 ...

Page 4: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 4 ...

Page 5: ... manufactured in conformance with the applicable standards set forth in this certification Specifications ASTM D1264 ASTM D4950 IP 215 FTM 791 3252 This unit is tested before it leaves the factory to ensure total functionality and compliance to the above specifications and ASTM standards Test and inspection records are on file for verification Vincent Colantuoni Product Manager Koehler Instrument ...

Page 6: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 6 ...

Page 7: ...ation on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Reporting Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports Koehler declares that this responsibility is born by the ...

Page 8: ...llected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters about 4 sq in Toner cartridges liquid and pasty as well as color toner Chlorofluorocarbons CFC hydrochlorofluorocarbons HCFC or hydrofluorocarbons HFC hydrocarbons HC Liquid...

Page 9: ...ns 12 3 3 Set Up 12 4 Descriptions 13 4 1 Instrument Controls 13 4 2 Temperature Controller Operation 14 4 3 Timer Controller Operation 15 5 Operation 15 5 1 Verification of Flow Rate 15 5 2 Instrument Operation 16 6 Maintenance 17 6 1 Routine Maintenance 17 6 2 Bath Cleaning 17 6 3 Inner Ball Bearing Replacement 18 7 Calibration 18 7 1 Nozzle Position Calibration 18 7 2 Temperature Calibration 19...

Page 10: ...ls ASTM 100 Barr Harbor Drive West Conshohocken Pennsylvania 19428 2959 USA Tel 1 610 832 9500 Fax 1 610 832 9555 http www astm org email service astm org ASTM Publication ASTM D1264 Standard Test Method for Determining the Water Washout Characteristics of Lubricating Greases ASTM D4950 Standard Classification and Specification for Automotive Service Greases 2 Energy Institute IP 61 New Cavendish ...

Page 11: ... Stoddard Solvent WARNING Combustible Keep away from heat sparks open flames and any other source of ignition Keep container closed Use with adequate ventilation Avoid prolonged breathing of vapor or spray mist Avoid prolonged or repeated skin contact Wash thoroughly after each use 3 Getting Started 3 1 Packing List K19201 Water Washout Tester 289 001 006 Test Bearing 22G 100 04S Additional Thumb ...

Page 12: ...on a firm level table in an area with adequate ventilation or in a hood Fill Reservoir Close the drain valve and fill the reservoir with water A pan rests in the reservoir with markings for minimum and maximum water level limits Then connect the drain valve to a suitable waste receptacle Power The instrument can operate at both 115V and 230V and can switch between the two voltages with a switch lo...

Page 13: ...a small hole for insertion of an ASTM certified thermometer or other direct contact thermometer Figure 3 Instrument Descriptions Inside 7 Motor Switch When turned on the motor will rotate the test bearing assembly This switch should be used if rotation needs to be supplied to the bearing without using the integrated timer during a test 8 Test Bearing Housing Assembly The test bearing housing assem...

Page 14: ...hen programming the temperature controller 5 Up Key Used to increase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IMPORTANT NOTE The digital temperature controller for the unit comes pre programmed from the Koehler factory Please do NOT attempt to re ...

Page 15: ... automatically toggle off when the set point temperature is reached Auto tune can be terminated by pressing the up down buttons simultaneously again 4 3 Timer Controller Operation Figure 6 Temperature Controller 1 Timer Countdown Display The upper red LED display shows the time remaining for the test 2 Set Point Timer Display The lower orange LED display shows the set point time of the controller ...

Page 16: ...ction of this manual before operating this instrument 1 Remove the bearing housing by removing the five thumb screws holding the bearing housing to the bath See Figure 8 below Figure 8 Remove Thumb Screws 2 The central larger thumbscrew secures the bearing shaft and small bearing plate in place through the center of the bearing housing Once the five thumb screws are removed pull the bearing housin...

Page 17: ...ition to start the timer and the motor NOTE Make sure the cover is closed before running a test The test will not run if the cover is open 12 Proceed in accordance with the test methods listed in Section 1 2 13 Remove the water from the water bath by placing a waste container under the drain valve Open the valve Allow the water to fully drain before closing Be sure the drain valve is closed before...

Page 18: ...omponent of the assembly Figure 12 Secondary Ball Bearing Assembly 5 Replace the secondary ball bearing with a new unused secondary bearing Do not use a test bearing in this assembly 6 Replace the O ring of the secondary bearing assembly with a new unused O ring 7 Reassemble the secondary bearing assembly 8 Insert the secondary bearing assembly into the instrument in the same position and orientat...

Page 19: ...robe reaches the bottom of the bath 5 Raise the probe by an inch so the end of the probe is in the ideal position for temperature measurement of the bath 6 Read the measured temperature on the display of the calibrated temperature measuring device 7 3 Rotation Calibration As per ASTM D1264 the test bearing must rotate at 600 30 rpm during the test The motor is factory calibrated so that the bearin...

Page 20: ...pany Inc will repair or at its sole discretion replace the equipment without charge F O B its plant provided the equipment has been properly installed operated and maintained Koehler Instrument Company must be advised in writing of the malfunction and authorize the return of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for an...

Page 21: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 21 products which have been used or modified in such a way that they cannot be returned to stock for future sale ...

Page 22: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 22 Notes ...

Page 23: ...K19201 Water Washout Tester Operation and Instruction Manual K19201 Manual 23 Notes ...

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