Koehler K13902 Operation And Instruction Manual Download Page 15

K13992 Cleveland Open Cup Flash Point Tester 

Operation and Instruction Manual 

 

 

 

K13992-Manual

    

 

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5  Operation  

 

5.1  Test Procedure 

 

1. 

Be sure all tests be performed in a room free of 
excessive  drafts.  The  room  or  compartment 
should  be  darkened  sufficiently  to  allow  the 
flash  to  be  readily  seen.    Avoid  breathing  over 
the surface of the test oil.

 

 

2. 

Suspend the thermometer in a  vertical  position 
by  the  thermometer  holder 

(Figure  1,  Item  5)

 

so  that  the  bottom  of  the  bulb  is  ¼”  from  the 
bottom  of  the  cup,  and  a  point  half  way 
between the center and the back of the cup.

 

 

3. 

Fill  the  cup  with  the  sample  oil  (approximately 
70mL)  so  that  the  top  of  the  meniscus  is 
exactly 

at 

the 

filling 

line 

at 

ambient 

temperature.  There  should  not  be  any  test 
specimen  on  the  outside  of  the  test  cup.    If 
there is, empty, clean and refill the cup. 

 

NOTE:

  Viscous  samples  should  be 

heated  until  they  are  reasonably  fluid  before 
being  poured  into  the  cup,  however  the 
temperature  during  heating  must  not  exceed 
100°F (56°C) below the probable flash point.   

 

4. 

Position  the  test  cup  on  the  center  of  the 
heating plate. 

 

5. 

Press Flame Control Switch 

(Figure 1, Item 3)

 

to the ON position.  
 

6. 

Light Test  Flame  Applicator 

(Figure  1, Item  5)

 

using external heat source.  
 

7. 

Use a test flame approximately 5/23 of an inch 
in  diameter,  the  same  size  as  the  test  flame 
guide 

(Figure  1,  Item  8)

.  Turn  the  gas 

adjustment valve 

(Figure 2, Item 10) 

if needed, 

until the flame compares to the flame guide. 
 

8. 

Press  Power  Switch 

(Figure  1,  Item  1)

  to  the 

ON position.  
 

9. 

Turn Temperature Control Dial 

(Figure 1, Item 

2) 

clockwise  and  apply  heat  initially  at  such  a 

rate  that  the  temperature  on  the  thermometer 
increases 5 to 17°C (9 to 30°F) / min.   
 

10. 

When  the  test  specimen  temperature  is 

approximately 

56°C 

(100°F) 

below 

the 

expected flash point, decrease the rate so  that 
the temperature rise during the last 28°C (50°F) 
before  the  flash  point  is  5  to  6°C  (9  to  11°F)  / 
min.   
 

11. 

Apply  the  test  flame  when  the  temperature  of 

the test specimen is approximately 28°C below 
the  expected  flash  point  and  each  time 
thereafter  at  a  temperature  reading  that  is

 

multiple of 2°C (5°F). 

 

 

12. 

At  the  time  of  the  next  test  flame  application, 

pass  the  test  flame  in  the  opposite  direction  of 
the  preceding  application.  The  time  consumed 
in passing the test flame across the test cup in 
each case shall be approximately 1 ± 0.1 s.

 

 

13. 

During the last 28°C (50°F) rise in temperature 

prior  to  the  expected  flash  point,  care  shall  be 
taken  to avoid  disturbing  the  vapors  in  the  test 
cup  with  rapid  movements  or  drafts  near  the 
test cup.

 

 

14. 

If  foam  persists  on  the  top  of  the  test 

specimen  before  the  expected  flash  point, 
terminate the test and disregard any results.  
 

15. 

Record,  as  the  observed  flash  point,  the 

reading  on  the  temperature  measuring  device 
when a large flame appears and  flash appears 
and  instantaneously  propagates  itself  over  the 
entire surface of the test specimen.  
 

NOTE:

  The  application  of  the  test  flame 

can  cause  a  blue  halo  or  an  enlarged  flame 
prior to the actual flash point. This is not a flash 
point and shall be ignored. 
 

16. 

To  determine  the  Fire  Point,  after  the  flash 

point  has  been  established  and  recorded, 
continue  heating  the  oil  at  the  specified  rate  of 
5  to  6°C  (9  to  11°F)/min  and  apply  the  test 
flame  at  the  same  intervals  (every  2°C  or  5°F) 
until  the  oil  ignites  and  continues  to  burn  for  a 
period of at least 5 seconds. The temperature  
reading at the time of the flame application that 
caused  burning  for  a  period  of  5  seconds  or 
more is the fire point.   

 
 
 

 

Summary of Contents for K13902

Page 1: ... Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Analysis Instrumentation Custom Design Manufacturing K13902 K13992 Cleveland Open Cup Flash Point Tester ...

Page 2: ......

Page 3: ...pplicable standards set forth in this certification Specifications ASTM D92 ASTM D6074 AASHTO T48 ASN Z 11 6 IP 36 ISO 2592 DIN 51376 FTM 791 1103 FTM 141 4294 This unit is tested before it leaves the factory to ensure total functionality and compliance to the above specifications and ASTM standards Test and inspection records are on file for verification Jesse Kelly Application Engineer Koehler I...

Page 4: ......

Page 5: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 1 ...

Page 6: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 2 ...

Page 7: ...c information on subsequent processing or recycling prior to disposal of the equipment http www dpa system dk en WEEE Products Private or professional use Responsibility for Registration and Annual Reporting Koehler will not sell directly to end users in the EU and so has no responsibility to register within each EU state and to make annual reports Koehler declares that this responsibility is born...

Page 8: ...rately collected WEEE Mercury containing components such as switches or backlighting lamps compact fluorescent lamps CFL Batteries Printed circuit boards if the surface of the printed circuit board is greater than 10 square centimeters about 4 sq in Toner cartridges liquid and pasty as well as color toner Chlorofluorocarbons CFC hydrochlorofluorocarbons HCFC or hydrofluorocarbons HFC hydrocarbons ...

Page 9: ... 2 Additional Accessories Required for Testing 8 3 3 Unpacking 8 4 Setup 9 4 1 Instrument Descriptions 9 5 Operation 11 5 1 Test Procedure 11 6 Safety Features 12 6 1 Over Power Protection 12 7 Maintenance 12 7 1 Routine Maintenance 12 7 2 Instrument Cleaning 12 7 3 Replacement Parts 12 8 Wiring Diagrams 13 8 1 220 240V Unit Wiring 13 9 Troubleshooting 14 9 1 Unit does not power up 14 9 2 Unit is ...

Page 10: ... You can depend on Koehler for a full range of accurate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical support Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 Email info koehlerinstrument com http www koehlerinstrument com 1 2 Recommen...

Page 11: ...ed with the use of this equipment It is the responsibility of any user of this equipment to investigate research and establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use Equipment Modifications and Replacement Parts Any modification or alteration of this equipment from that of factory specifications is NOT recommended because it v...

Page 12: ...g for correct orientation of instrument e g This Side Up 3 Carefully open top of box with box cutter and remove packing foam insert 4 Extract instrument and place on suitable cart for transportation to work area lab bench WARNING Be sure two or more individuals are available for extracting and lifting instrument from box to cart and from cart to bench Individuals must lift in accordance to proper ...

Page 13: ... or blow out the test flame as this will affect results of the test Gas Supply Connect the gas inlet to a regulated low pressure gas supply 0 5 to 1 0 psi Use only propane LPG or natural gas Do not use direct unregulated pressure from an LPG tank NOTE Be sure Flame Control Switch Figure 1 Item 3 is in the OFF position when Test Flame Applicator is not in use Power Connect the line cords to properl...

Page 14: ...per test method specifications 6 Thermometer Holder This holder is used to place the thermometer in the test cup to measure the temperature of the test specimen The holder can be tilted back to a position away from the test cup when instrument is not performing a test 7 Cleveland Open Flash Cup The brass test cup contains the test specimen and is built with a heat resistant handle An indicator lin...

Page 15: ...ases 5 to 17 C 9 to 30 F min 10 When the test specimen temperature is approximately 56 C 100 F below the expected flash point decrease the rate so that the temperature rise during the last 28 C 50 F before the flash point is 5 to 6 C 9 to 11 F min 11 Apply the test flame when the temperature of the test specimen is approximately 28 C below the expected flash point and each time thereafter at a tem...

Page 16: ... over the course of time some instrument parts may need to be replaced When ordering replacement part s please provide the model number serial number and product shipment date of your equipment so that we can ensure you will receive the proper replacement part s 7 2 Instrument Cleaning To clean the instrument s exterior which includes all painted surfaces either a solution of soap and water or lab...

Page 17: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 13 8 Wiring Diagrams 8 1 220 240V Unit Wiring ...

Page 18: ...e consistent with an indoor laboratory environment This testing equipment should not be subjected to extremes of temperature and or moisture This equipment was shipped from the factory in a corrugated cardboard container If long term storage is anticipated re packing the instrument in a water resistant container is recommended to ensure equipment safety and longevity 12 Warranty We at Koehler woul...

Page 19: ... when you return the material to our plant Shipping containers without an RA number prominently displayed will be returned to the sender Goods must be returned freight prepaid Returns will be subject to a restocking charge the application of which will depend upon the circumstances necessitating the return Some returns cannot be authorized including certain products purchased from outside vendors ...

Page 20: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 16 Notes ...

Page 21: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 17 Notes ...

Page 22: ...K13992 Cleveland Open Cup Flash Point Tester Operation and Instruction Manual K13992 Manual 18 Notes ...

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