PORTABLE GENERATOR
MODEL SXD5000HX & SXD7300HX
OPERATOR'S MANUAL
Page 1: ...PORTABLE GENERATOR MODEL SXD5000HX SXD7300HX OPERATOR S MANUAL...
Page 2: ...V ZLWK WKH SURGXFW RX VKRXOG FRQWDFW RXU QHDUHVW XWKRUL HG 5HSDLU HQWUH or distributer Only these locations are authorized to make repairs to the product or affect the replacement of defective parts w...
Page 3: ...fety 11 2 10 Battery Safety 11 2 11 Diesel Motor Safety 12 PSOR HH 6LJQ 2II RUP 13 3 Safety Sign Locations 14 4 Assembling 15 5 Operation 16 5 1 To the New Operator or Owner 17 5 2 Machine Components...
Page 4: ...the generator read and understand the Safety Operation Mainte nance and Trouble Shooting information contained within the Operator s Manual 7KLV PDQXDO FRYHUV WKH RGLDN 3RUWDEOH HQHUDWRU 0RGHOV 6 DQG...
Page 5: ...rious injury This signal word is to be limited to the most extreme situations typically for machine components which for func tional purposes cannot be guarded WARNING Indicates a potentially hazardou...
Page 6: ...the using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practice...
Page 7: ...owed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it...
Page 8: ...ne 6 Train all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read an...
Page 9: ...properly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenan...
Page 10: ...uel spillage 12 Never allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14...
Page 11: ...H LV RRGHG FUDQN XQWLO HQJLQH VWDUWV 2 127 VWULNH ZKHHO ZLWK D KDUG REMHFW RU PHWDO WRRO DV WKLV PD FDXVH ZKHHO WR VKDWWHU LQ operation Use proper tools to service engine 2 127 RSHUDWH HQJLQH ZLWKRXW...
Page 12: ...this generator until such information has been reviewed Annually review this information before the season start up 0DNH WKHVH SHULRGLF UHYLHZV RI 6 7 DQG 23 5 7 21 D VWDQGDUG SUDFWLFH IRU DOO RI RXU...
Page 13: ...HFWRUV DQG VKLHOGV before starting and operating R QRW FRQQHFW WKH JHQHUDWRU WR D FRPPHUFLDO SRZHU line R QRW RSHUDWH ZLWK GDPDJHG RU GHIHFWLYH H WHQVLRQ cords or power cords Never operate any electr...
Page 14: ...are available from your authorized dealer The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with t...
Page 15: ...lifting moving and assembling the machine When the machine is shipped follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 M...
Page 16: ...b Bring a battery to the machine c Lay out components d Position battery in its tray e Install the anchor posts and top brackets Snug up tightly f Attach cables to battery posts and tighten WR WKHLU V...
Page 17: ...WLRQV DQQXDOO 6WRS DQG GLVDEOH HQJLQH UHPRYH LJQLWLRQ NH and place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing 7R SUHYHQW HOHFWULFDO VKRFNV GR QRW RSH...
Page 18: ...S A Engine B Fuel Tank C Battery D Control Panel E Ignition Key F 120 V Outlets G 240 V Outlets H Circuit Breakers J Generator K Pull Start L Master Breaker The unit is designed to provide electrical...
Page 19: ...nance Section 5 4 PRE OPERATION CHECKLIST I FLHQW DQG VDIH RSHUDWLRQ RI WKH RGLDN 3RUWDEOH Generator requires that each operator reads and understands the using procedures and all related safety preca...
Page 20: ...ockwise on detent to the run position This is the position where the engine will continue to run START Turn fully clockwise to the last spring loaded detent position to engage the starter solenoid and...
Page 21: ...t the circuit breakers to the adjacent 120 Volt outlets Push the switch to reset the breaker if it is tripped d 120 Volt 30 Amp Outlet This outlet is used to provide 120 volt 30 amp power to the custo...
Page 22: ...R QRW RSHUDWH ZLWK GDPDJHG RU GHIHFWLYH extension cords or power cords Never oper ate any electrical equipment with damaged or defective cords R QRW RSHUDWH WKLV JHQHUDWRU LQ DUHDV ZLWK SRRU ventilati...
Page 23: ...ce on 5 Stopping a Turn the appliance off E 5XQ WKH HQJLQH IRU DSSUR LPDWHO WKUHH minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Turn the engine off if an emergency arises...
Page 24: ...ons only Consult your electrician for more detailed information If the power draw for the appliance exceeds the outlet capacity WKH FLUFXLW EUHDNHU ZLOO EH WULSSHG 5HGXFH WKH current draw and reset th...
Page 25: ...not limited to a Keep all electrical components in good condition b Do not operate with frayed cracked or damaged parts c Ground the frame if operating in damp or wet conditions d Do not operate with...
Page 26: ...ore re fuelling c Keep the working area neat and clean to prevent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts T...
Page 27: ...frame forklift crane or other lift ing system It can also be used to lift carry manually 2 Wheel Kit A wheel kit is available to move the gen erator Place the frame into the wheel kit and move to the...
Page 28: ...l valve off 5 Touchupallpaintnicksandscratchestoprevent rusting 5HPRYH LJQLWLRQ NH DQG VWRUH LQ D VHFXUH place 5HPRYH WKH EDWWHU DQG VWRUH LW LQ D FRRO GU area on wooden blocks or a wooden pallet Char...
Page 29: ...ctions are properly secured to ensure unit is in a safe condition KHQ FRPSOHWLQJ D PDLQWHQDQFH RU VHUYLFH function make sure all safety shields and de vices are installed before placing unit in serv i...
Page 30: ...r unusual condi tions may require more frequent lubrication or oil changes 8 Hours or Daily 1 Check engine oil level 2 Check fuel level 40 Hours or Weekly 1 Clean engine air cleaner 100 Hours or Month...
Page 31: ...31 100 Hours or Monthly 5HSODFH IXHO OWHU 5HSODFH HQJLQH DLU FOHDQHU Annually 1 Clean machine Fig 16 INLINE FUEL FILTER Fig 17 AIR CLEANER Typical Fig 18 MACHINE...
Page 32: ...ns for details of service Copy this page to continue record 7 21 2 1 5 5 3 1 HOURS SERVICED BY MAINTENANCE 8 Hours or Daily CK Engine Oil Level XHO HYHO 40 Hours or Weekly CL Air Cleaner 100 Hours or...
Page 33: ...IR CLEANER 5HYLHZ WKH 2SHUDWRU V 0DQXDO IRU WKH HQ gine 2 Place all controls in neutral stop engine and remove ignition key and place in pock et before maintaining 5HPRYH WKH FRYHU RYHU WKH DLU FOHDQH...
Page 34: ...ange oil while the engine is warm to keep the contaminants in suspension 4 Place a pan under the drain plug 5HPRYH WKH GUDLQ SOXJ DQG DOORZ WKH RLO to drain for 10 minutes 6 Install and tighten the dr...
Page 35: ...1 Clear the area of bystanders especially small children 2 Stop engine remove ignition key and wait for all moving parts to stop before servicing or maintaining the machine 7XUQ IXHO YDOYH RII EHWZHH...
Page 36: ...section we have listed many of the problems causes and solutions to the problems that you may encounter I RX HQFRXQWHU D SUREOHP WKDW LV GLI FXOW WR VROYH HYHQ DIWHU KDYLQJ UHDG WKURXJK WKLV WURXEOH V...
Page 37: ...NOTICE MODEL SXD5000HX SXD7300HX QJLQH DW DW RUVHSRZHU Maximum Watts 4400 6500 Continuous Watts 4000 5800 UHTXHQF Voltage 120 240 120 240 XHO 7DQN DSDFLW 86 DO 86 DO QJLQH 6WDUWLQJ OHFWULF DQG 5HFRLO...
Page 38: ...5 72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4...
Page 39: ...y Signs 9 Safety Training 8 6LJQ 2II RUP 13 Storage Safety 11 Safety Sign Locations 14 Service and Maintenance 29 Maintenance 33 Service 29 6SHFL FDWLRQV 37 Bolt Torque 39 T Trouble Shooting 36 A Asse...
Page 40: ...Eastern Canada 2625 Meadowpine Blvd Mississauga ON L5N 7K5 7HO D Western Canada Bay 1 2611 37 Ave NE Calgary AB T1Y 5V7 7HO D...
