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kobalttools.com

Use only KOBALT replacement blades (Item #0535389, 

sold separately).
•  Stop the motor. Allow blade to come to a complete 

stop.

•  Remove the battery.
•  Turn the mower on its side.
•  Wedge a block of wood between the blade and mower 

deck to prevent the blade from turning.

•  For BLADE I, loosen the blade nut by turning it 

clockwise (as viewed from bottom of mower) using a 

15 mm wrench or socket (not provided). For BLADE II, 

loosen the blade nut by turning it counterclockwise (as 

viewed from bottom of mower) using a 15 mm wrench 

or socket (not provided).

•  Remove the blade nut, spacer, blade insulator, and 

blade.

CARE AND MAINTENANCE

•  Make certain the motor assembly is pushed completely 

against the motor shaft.

•  Place the new blade on the shaft against the motor 

assembly. Ensure blade is properly seated with shaft 

going through center blade hole and the two blade 

posts inserted into their respective holes on the blade. 

Make sure it is installed with the curved ends pointing 

up toward the mower deck and not down toward the 

ground. When seated properly, the blade should be flat 

against the motor assembly.

•  Replace the blade insulator and spacer, then thread 

the blade nut on the shaft and finger tighten.

  Note: Make certain all parts are replaced in the exact 

order in which they were removed.

•  For BLADE I, torque the blade nut down 

counterclockwise using a torque wrench (not provided) 

to ensure the bolt is properly tightened. For BLADE II, 

torque the blade nut down clockwise using a torque 

wrench (not provided) to ensure the bolt is properly 

tightened. The recommended torque for the blade nut 

is 350-400 in. lbs.

        WARNING  

•   To reduce the risk of electric shock, do not expose the mower to water.
•   The underside of mower deck should be cleaned after each use as grass clippings, leaves, dirt and    

  other debris will accumulate causing rust and corrosion.

Cleaning the mower

Summary of Contents for KM2040X-06

Page 1: ... Español p 45 Questions problems missing parts Before returning to your retailer call our customer service department at 1 888 3KOBALT 1 888 356 2258 8 a m 8 p m EST Monday Friday ATTACH YOUR RECEIPT HERE Serial Number Purchase Date KOBALT and the K Design are registered trademarks of LF LLC All Rights Reserved ...

Page 2: ...tions Care and Maintenance Troubleshooting Warranty Replacement Parts List 2 3 6 11 13 16 18 20 21 22 Battery type Charge time No load speed Height adjustments Functions Unit weight without battery 40 V Lithium ion 1 hour for 40 V 73 Wh battery 2 hours for 40 V 146 Wh battery 5 000 RPM 1 3 8 3 3 8 in 3 5 8 5 cm 2 in 1 Mulch or rear bag 39 48 lbs 17 91 kg SPECIFICATIONS ...

Page 3: ...3 kobalttools com PACKAGE CONTENTS PART DESCRIPTION QUANTITY A Lawn mower 1 B Mulching plug 1 C Charger 1 D Grass catcher bag 1 E Battery 40 V 2ah 1 Battery 40 V 4ah 1 A B E C D ...

Page 4: ...ng this equipment Do not expose machine to rain or wet conditions Pay attention that bystanders are not injured through foreign objects thrown from the mower Keep all bystanders especially children and pets at least 50 ft away from the work area Keep hands and feet away from blade and cutting area Switch off and remove isolator key before adjusting cleaning and before leaving the product unattende...

Page 5: ... Safety Alert Symbol Indicates a situation that may result in property damage SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product Save these Instructions Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your local authority or retailer for recycling advice Th...

Page 6: ...der to reduce the risk of fire electric shock and personal injury Use of this mower should be restricted to individuals who have read and understood and will follow the warnings and instructions that are printed in this manual and on the mower This mower was built to be operated according to the rules for safe operation that are contained in this manual As with any type of power equipment careless...

Page 7: ...cially designed to filter out microscopic particles Become familiar with all controls and their proper operation Know how to stop the mower and how to disengage the power in an emergency In order to avoid contact with the blade or injury caused by a thrown object stay in the operating zone behind the handles and keep children and bystanders at least 50 ft 15 m away from the mower while it is in op...

Page 8: ... not rush a mowing job Stop the blade when crossing gravel driveways walkways or roads If the mower starts to vibrate excessively stop the motor remove the battery and check for the cause immediately Vibration is generally a warning of trouble Stop the motor and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade will continue t...

Page 9: ...f explosion and possibly injury Do not crush drop or damage battery Do not use a battery or charger that has been dropped or received a sharp blow A damaged battery is subject to explosion Properly dispose of a dropped or damaged battery immediately Do not charge battery in a damp or wet location Following this rule will reduce the risk of electric shock For best results your battery should be cha...

Page 10: ... charger and battery in an area of extreme heat or cold They will work best at normal room temperature When batteries become fully charged unplug the charger from the power supply and remove the battery WARNING When transporting or servicing unit always remove the battery SAFETY INFORMATION WARNING Slopes are a major factor related to accidents involving slips and falls which can result in severe ...

Page 11: ...KING Carefully remove the product and any accessories from the box Make sure that all items listed in the packing list are included Inspect the product carefully to make sure no breakage or damage occurred during shipping Do not discard the packing material until you have carefully inspected and satisfactorily operated the product If any parts are damaged or missing please call 1 888 356 2258 for ...

Page 12: ...ON QUANTITY E Upper handle 1 F Lower handle 1 G Handle knobs 1 H Cam locks 1 I Height adjustment lever 1 J Battery door 1 K Start button 1 L Bail switch 1 M Lower handle locks 1 N Rear discharge cover 1 O Battery release button 1 E L K G H N M O F J I ...

Page 13: ... separated from the lower handle tighten the knobs on the upper handle locks by turning them clockwise 1a F H M WARNING If any parts are damaged or missing do not operate this product until the parts are replaced Using a product with damaged or missing parts could result in serious personal injury Do not attempt to modify this product or create accessories not recommended for use with this product...

Page 14: ...l the mulching plug Remove battery Lift the rear discharge door N Lift the grass catcher D by its handle and place under the rear discharge door N so that the hooks on the grass catcher are seated onto the slots on the mower housing Release the rear discharge door N Reinstall battery when you are ready to mow 2 3 N B D N b To lower the handle assembly Open the upper cam locks H Note If the handle ...

Page 15: ...event accidental starting that could cause serious personal injury WARNING Make sure the latch on top of the battery with battery release button snaps in place and the battery is fully seated and secure in the mower s battery port before beginning operation Failure to securely seat the battery could cause the battery to fall out resulting in serious personal injury Raise the battery cover J Place ...

Page 16: ...lower the blade height grasp the height adjustment lever and move it toward the back of the mower Mowing tips Note A sharp blade will greatly enhance the performance of the mower especially when cutting high grass Be sure to check the blade and to sharpen it at least once per year Verify that the lawn is free of stones sticks wires and other objects that could damage the blades or the motor These ...

Page 17: ...ck to the underside of the deck preventing proper mulching of grass clippings New or thick grass may require a narrower cut The ground speed should be adjusted to the condition of the lawn If mowing has been delayed and the grass has been allowed to grow longer than 4 in 10 cm mow the lawn twice in order to reduce the grass height to a maximum of 3 1 4 in 8 3 cm Walk at a steady pace Overlap the c...

Page 18: ...r blade hole and the two blade posts inserted into their respective holes on the blade Make sure it is installed with the curved ends pointing up toward the mower deck and not down toward the ground When seated properly the blade should be flat against the motor assembly Replace the blade insulator and spacer then thread the blade nut on the shaft and finger tighten Note Make certain all parts are...

Page 19: ...eet the original equipment specifications may lead to improper performance and may compromise safety Before cleaning repairing or inspecting verify that the blade and all moving parts have come to a complete stop Remove the battery when making any adjustments or when any of the four wheels must be lifted off the ground Follow the instructions for changing accessories Keep the handles dry clean and...

Page 20: ...l it clicks 5 Return the battery to the place of purchase The mower cuts the grass unevenly 1 The lawn is rough or uneven 2 The cutting height is not set properly 1 Check the mowing area 2 Move the wheels to a higher set ting The mower does not mulch properly 1 Wet grass clippings are sticking to the underside of the deck 2 The mulching plug is missing 1 Wait until the grass dries before mowing 2 ...

Page 21: ... Ion Dual Blade Mower along with proof of purchase to the place of purchase for a free replacement or refund This warranty is void if defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unauthorized use of nonconforming parts the damage is due to normal wear damage is due to abuse including overloading of the tool bey...

Page 22: ...China Kobalt is a registered trademark of LF LLC All Rights Reserved PART DESCRIPTION PART AA Battery 31101825 BB Charger 29413 CC Woven Grass Bag 34125486 2 DD Bag Upper Cover 34130486 EE Flap Indicator 34133486 2 FF Cam Lever Assembly 31102467 4 GG Cam Lever Knob 341101161 HH Mulch Plug 34141486 II Front Wheel 341021163 JJ Rear Wheel 341011163 C E EE FF JJ II HH GG DD CC ...

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