KNF NF 1.100 EX Operating And Installation Instructions Download Page 15

Diaphragm liquid pump NF 1.100 EX 

Installation and connection 

KNF Flodos AG BA_NF1.100EX_EN_05_152147 
English translation of original Operating and Installation Instructions

 

15 

  When  connecting  the  device  to  a  power  source,  the  relevant 

norms, directives, regulations and technical standards must be 
observed. 

 

WARNING 

 Danger  of  explosion  as  a  result  of  electrostatic 

charge 

  Connect  the  pump  in  such  a  way  as  to  prevent 

the risk of ignition by electrostatic charge. 

  Carefully earth the pump. 

 

  Observe  the  Operating  and  Installation  Instructions  for  the 

drive motor. 

  Only  the  electrical  equipment  required  to  operate  the  pump 

should be placed with it in potentially explosive atmospheres. 

  Take precautions to protect against lightning. 

 
Make sure that 

  all  electrical  equipment  meets  the  requirements  for  the  area 

concerned (e.g. Emergency Stop switch, overcurrent release). 

  the  information  on  the  drive  motor's  rating  plate  matches  the 

nominal values of the electrical power supply. Voltage and fre-
quency  values  must  comply  with  the  mains  data  (tolerance: 

 5%). 

  the  drive  motor  is  protected  against  excessive  heating  by 

means  of  thermal/electromagnetic  overcurrent  releases,  such 
as  motor  protective  circuit  switches  in  accordance  with  VDE 
0660. 

  the  overcurrent  release  has  been  set  to  the  rated  current  on 

the rating plate and the tripping response curve. 

  safety  devices  have  been  fitted  to  ensure  that  the  motor  is 

protected even if a phase conductor fails. 

  protection and overcurrent releases are set in such a way that 

after  an  item  of  equipment  is  triggered  the  drive  motor  is  dis-
connected from the power supply (all poles). The release must 
not switch itself back on. 

  precautions  against  atmospheric  discharge  (lightning)  have 

been taken.  

  all  electrically  conductive  parts  are  earthed.  Make  sure  that 

removable  components  such  as  safety  devices,  coupling  ele-

ments etc. do not interrupt earth continuity. 

  For circuit breakers and relays with current-dependent delayed 

tripping. 

 

 

 

 

 

 

Drive motor 

Potentially explosive 

atmospheres 

Summary of Contents for NF 1.100 EX

Page 1: ...of the me chanical pump and electric drive motor parts the device has two rating plates Each rating plate describes only the part of the device to which it is applied An additional letter prefixing th...

Page 2: ...1 2 Symbols and markings Warning WARNING This symbol indicates a potential danger It also indicates the possible consequences of failure to observe the warning The signal word e g Warn ing indicates...

Page 3: ...om working correctly If this cannot be guaran teed a filter 100 m with sufficiently large filter area must be used upstream of the pump 2 2 Improper use For special modifications outside the standard...

Page 4: ...r continuously for long periods or frequently Very high 2 Areas in which hazardous explosive atmospheres are likely to occur occasionally High 3 Areas in which it is unlikely that hazardous explosive...

Page 5: ...ethane Acetic anhydride Benzene Diesel fuel Aviation turbine fuel Heating oils n hexane Acetaldehyde IIB Town gas Ethylene Ethyl alcohol Hydrogen sulphide Ethyl ether IIC Hydrogen Acetylene Carbon dis...

Page 6: ...on Description bh Protection by Control of Ignition Source h Constructional safety kh Liquid encapsulation d Flameproof enclosure e Increased safety i Intrinsic safety p Pressurisation m Encapsulation...

Page 7: ...edium observe the safety regula tions for handling such medium Always ensure adherence to all information stickers on the pumps such as flow direction arrows and rating plates and keep stickers in leg...

Page 8: ...risk analysis was carried out in accordance with EN 1127 1 Ignition sources If the pump compresses against the maximum permissible operat ing pressure the temperature of the head will not exceed the...

Page 9: ...his would be noticed at once because flow rate would fall considerably In the event of damage the loose steel component would be channelled by the pump housing Even in the event of a malfunction no sp...

Page 10: ...ab 8 1 according to DIN ISO 1629 and 1043 1 The pump type TT stands for Assembly Material1 Pump head PVDF Valve plate FFKM Diaphragm PTFE coated Resonating diaphragm PTFE Diaphragm 27 FFKM FKM Tab 9 1...

Page 11: ...ding on the version Other parameters Parameter Value Permissible ambient temperature range C 5 to 40 Permissible medium temperature range C 5 to 40 Permissible kinematic viscosity of medium cSt 150 Ta...

Page 12: ...medium to be transferred via the inlet valve 2 In the upward stroke the diaphragm pushes the medium out of the pump head via the outlet valve 1 The diaphragm hermetically seals off the working chamber...

Page 13: ...ee Chapter 3 6 1 Installation Before installation store the pump at the installation location to bring it up to ambient temperature Mounting dimensions see Fig 3 NF1 100 Ex NF1 100 27 Ex Fig 3 Mountin...

Page 14: ...nst touching parts which are energised live such as electrical connections or windings Take protective measures against touching moving parts e g fan Danger of damaging the pump during operation Take...

Page 15: ...ing plate matches the nominal values of the electrical power supply Voltage and fre quency values must comply with the mains data tolerance 5 the drive motor is protected against excessive heating by...

Page 16: ...he pump Connect individual conductors of the motor supply cable to the terminal bar Tighten the clamping pressure screw of the screwed cable gland to a torque of 2 5 Nm Carefully inspect the marked ea...

Page 17: ...he environment during pressure relief Make sure that the medium cannot combine with the pump s environment during pressure relief During pressure relief make sure that the medi um is captured in a sui...

Page 18: ...pressure and the inherent dangers thereof can be prevented by placing a bypass line with a pressure relief valve between the pressure and suction side of the pump For further information contact your...

Page 19: ...contact your KNF technical adviser Switching off the pump KNF recommends If transferring aggressive liquids the pump should be flushed thoroughly prior to switch off see Chapter 8 2 1 as this will hel...

Page 20: ...pressure in your system the recommended time interval will vary see table below Please contact your local KNF Company to discuss the best way of implementing this service Operating pressure bar g Rep...

Page 21: ...nts Pump or drive disconnected from the mains and de energized The pump must be free of any hazardous substances Hoses must be disconnected from the pump head We recommend replacing the diaphragm when...

Page 22: ...roceed with the section that corresponds to the pump type you are using NF 1 100 version or NF 1 100 27 version Re connect the hoses to the pump head NF 1 100 version Insert the resonating diaphragm 4...

Page 23: ...p head 7 Make sure that the flow direction of the pump head see direc tional arrow on the head plate 13 is the same as previously 8 Place the pump head onto the pump housing and alternately tighten th...

Page 24: ...mp and run until there are no air bubbles in the system Close the valve downstream of the pressure gauge and check the overflow pressure at the gauge Undo the hexagon nut 12 To reduce the pressure tur...

Page 25: ...l lation Instructions for the drive motor Pump does not work Possible cause Fault remedy Pump not connected to mains power supply Connect pump to mains supply Power supply is not switched on Switch on...

Page 26: ...een hose and hose connections with clamps or clamping elements Particles in the pump Clean the pump head install suction side filter if required see Section 8 2 Viscosity of the liquid is too high Con...

Page 27: ...ered Start up time exceeded Check start up condi tions Tab 20 Fault cannot be rectified If you are unable to identify any of the above causes please send the pump to KNF customer service see address o...

Page 28: ...n condition that the customer provides certification of the transferred medium and the cleaning of the pump decontamination declaration In order to send a product back use the decontamination declarat...

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Page 32: ...KNF worldwide Please find your local KNF partners at www knf com...

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