Knauer BlueShadow V16 Service Manual Download Page 14

15

Installing and removing the valve drive

Installing the motor and gearbox

Result

The gearbox and motor have been installed.

Adjusting position 1 of the valve

Note:

Always use the alignment tool to realign position 1 of the valve

When is adjusting 

necessary?

After installing a new motherboard

Process

Figure

1. Installing the subas-

sembly

Fig. 14

Slotted disk (A), photoelec-
tric sensor (B), gearbox (C), 
and motor (D)

2. Rotate the drive axle 

with setup marking 
(B) and the slotted 
disk with adjustment 
opening (A) 
upwards for 
position 1 
(home position)

Fig. 15

Slotted disk

3. Function test of 

the photoelectric 
sensor, prior to 
installation

Note:

If there is reason to believe that the 
photoelectric sensor is not focusing 
properly, use a matte black felt pen 
to make a 1 cm wide marking 
on the inside of the front panel, 
at the height of the perforated disk

A

B

C

D

A

B

Summary of Contents for BlueShadow V16

Page 1: ...BlueShadow HPLC Valves V6 V16 Service manual V7696A...

Page 2: ...f the valve on the valve drive 17 Screw the adapter plate to the back side of the valve 17 Screw the valve onto the valve drive 18 Mounting plate for valves and column holder 19 Connecting capillary w...

Page 3: ...ircumstances may you perform the work described in this manual What must be taken into account Observe the following All safety instructions in the maintenance manual All safety instructions in the de...

Page 4: ...e and pull the power plug 2 Remove the hexagon socket screws of the device hood 3 Push back the device hood and lift off Tools Hex socket screwdriver size 2 Duration Approx 3 min Level of difficulty L...

Page 5: ...he device hood Process Figure Legend A Hexagon screws 1 Remove the two hexagon screws on the rear side of the device Fig 1 Unscrew the device hood Legend A Device hood 2 Push back the device hood appr...

Page 6: ...rs which according to the instructions in the manual are to be carried out inside the device can be performed Overview of open device Fig 4 View of open device Removing the sides of device Process Fig...

Page 7: ...erequisite The device hood has been removed The right side of the device has been removed Procedure Remove the PIN connector Open cable holder Unscrew the fan Tools Cross head screwdriver size 1 5 5 m...

Page 8: ...therboard Tools Cross head screwdriver size 1 5 5 mm wrench Duration Approx 5 min Level of difficulty Level 2 from 1 to 7 very easy to very difficult Removing the fan Process Figure 1 Remove the fan p...

Page 9: ...of air suction corresponds with the arrow in the drawing 3 Insert the Phillips head screws with washers C through the rubber dampers in the rear panel of the device 4 Position the toothed washers and...

Page 10: ...Prerequisites The valve has been unscrewed The device hood has been removed The cable from the gearbox and motor has been discon nected from the motherboard The cable from the board of the photoelect...

Page 11: ...difficult Removing the gearbox and motor Process Figure 1 Use pliers to loosen both circlips A B on the the gearbox mounting inside the device use a screw driver to lift them off Fig 9 The drive is f...

Page 12: ...otted disk Fig 11 Unfastening the 6P or 16P slotted disk 4 Using a cross head screwdriver loosen the three Phillips head screws hold ing down the mounting plate and the board of the photoelectric sens...

Page 13: ...quisites The correct spare parts are on hand 134 1 gear ratio of the gearbox for 6 and 12 port valves 64 1 gear ratio of the gearbox for all other valves The cable has been soldered to the gearbox mot...

Page 14: ...subas sembly Fig 14 Slotted disk A photoelec tric sensor B gearbox C and motor D 2 Rotate the drive axle with setup marking B and the slotted disk with adjustment opening A upwards for position 1 hom...

Page 15: ...e centered in the alignment tool 3 Disconnect the motor cable from the motherboard Note As long as the motor is connected with the motherboard the motor impedes the proper adjustment of the zero point...

Page 16: ...ack side of the valve 1 Attach the adapter plate the right way around The openings for the countersunk screws point to the front 2 Fasten the adapter plate with two Phillips head screws M3 Tighten the...

Page 17: ...s on the bottom of the device to make sure that the electrical control of the valve drive has been set correctly 2 Switch on the valve drive The initialization of the valve drive causes the markings o...

Page 18: ...s and column holder Connecting capillary with valve and seal Biconical seal or Dynaseal You can use two seal types to connect the steel or PEEK capillary with the valves biconical or Dynaseal Note For...

Page 19: ...eal for the syringe connection is available as PTFE or Teflon tube The sample loop is filled with a syringe or a feed pump It is necessary for this to insert a needle seal in the syringe connection an...

Page 20: ...es are already permanently assembled in the factory This multifunction module carries as an order name the product name Assistant Note Explanations on the mechanism and handling of the multifunction m...

Page 21: ...ocal area network LAN is automatically recognized by the chromatography software Device status When used in a local area network LAN the system status of the valve can be checked using the chromatogra...

Page 22: ...th exter nal devices Use the LAN connection to connect the valve with external devices within a network Alternatively connect the valve via the communication inter face RS 232 port to a computer Cauti...

Page 23: ...e The binary input is inactive during the change of the valve position This can be used to control further external devices Signal Explanation GROUND Ground connection for start and error sig nals HOM...

Page 24: ...trol so that the valve can be set externally in the correct position nominal position Position BIN 0 20 1 BIN 1 21 2 BIN 2 22 4 BIN 3 23 8 Result binary 1 0 0 0 0 0 2 1 0 0 0 1 3 0 1 0 0 2 4 1 1 0 0 3...

Page 25: ...abled motherboard Remove all cables from the motherboard Carefully remove the EEPROM using a special tool Insert the EEPROM with the correct orientation into the motherboard Connect the cable with the...

Page 26: ...ROM data using the service software Alternative Insert the EEPROM from the old motherboard onto the new motherboard or transfer data to the new EEPROM 3 Remove all cable plugs from the motherboard Fig...

Page 27: ...EEPROM with the correct orientation 8 Before pressing it in check the positioning of the pins A so that none become bent 9 Press in the EEPROM by hand Fig 30 Positioning of EEPROM pins 10 Reconnect th...

Page 28: ...3 Inform the technical support of the manufacturer Problem Solution The slotted disk can no longer be turned by hand Replace the gear motor subassembly Device will not turn on Check whether the extern...

Page 29: ...tor complete with cable and 66 1 ratio G1279 Motor complete with cable and 134 1 ratio G2520 Sensor board with photoelectric sensor K0175 Special microchip EEPROM for saving data G2519XA Motherboard v...

Page 30: ...without prior notice Translation of the original German edition of this manual 2011 10 31 Printed in Germany HPLC SMB Osmometry Wissenschaftliche Ger tebau Dr Ing Herbert Knauer GmbH Hegauer Weg 38 1...

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