KLINGER KVN Series Standard Operation Manual Download Page 12

 

 

 

wT 1255/12 

 

 

Page 12 

 

8

 

Transportation and Storage 

 

Check the shipment immediately upon receipt for completeness of delivery and transport 
damage.  Furthermore,  it  should  be  ensured  that  the  valves  and  possibly  mounted 
actuators have not been damaged during transport. Please also check that the supplied 
valves (types, nominal sizes etc.) correspond with the order. KLINGER Fluid Control is to 
be notified immediately of any kind of deviations. Regarding damage obviously resulting 
from transportation, please contact the freight forwarder in charge of delivery.  
 
Valves  and  valve  replacement  parts  may  only  be  stored  in  dry  storage  areas.  Fully 
assembled valves must be stored in the condition as supplied to the customer (valve in 
CLOSED position, connections covered with protective caps). Valve replacement parts 
must be handled with care and should remain as packaged by the factory during storage. 
 

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Storage in the default factory packaging. 

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The valves are to be stored in closed rooms, in a non-aggressive atmosphere, 
and protected against humidity and contaminants. 

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In the event that protective sheeting or shrinking foils are used, it must be 
ensured – through adequate measures – that the atmosphere within the covers 
remain free of condensation. 

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Corresponding protective measures are recommended for storage in dusty 
rooms. 

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In order to avoid mix-ups, all stored parts should be labeled in accordance with 
the shipping notes and stored in the correct place. 

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The temperature in the storage rooms should not exceed the limits 

-

20 °C and 

+50 °C. Rapid temperature changes are to be avoided whenever possible 
(condensate water).  

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Possible changes originating from KLINGER Fluid Control and having an impact 
on storage will be announced in a timely manner in the form of a circular. 

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The operation manual is part of the delivery and must be stored with the item. 
This ensures that all important information and documents can be passed on. 

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Lift lines suitable for the weight and the lifting aids on the valve (to the extent 
present) are to be used for manipulation purposes. 

 
Damages  resulting  from  incorrect  storage or  manipulation  free  KLINGER  Fluid  Control 
from any obligations derivable from the warranty, guarantee and product liability. 
 

9

 

Operating Principle and Mode of Operation 

Piston valves are closed clockwise and opened counterclockwise. Care should especially 
be taken during the closing process, i.e. the  handwheel should be turned until it rests 
against the bonnet. As opposed to globe valves, piston valves require no increased end 
torque. As a result of the construction of piston valves, it is possible to achieve tightness 
prior  to  reaching  the  CLOSED  position.  In  order  to  protect  valve  rings  from  taking 
damage, piston valves must always be closed as far as they will go. 

 

 

Summary of Contents for KVN Series

Page 1: ...wT 1255 12 Page 1 Issued 09 2017 KLINGER Fluid Control GmbH Am Kanal 8 10 2352 Gumpoldskirchen Austria office klinger kfc at www klinger kfc at Tel 43 2252 600 0...

Page 2: ...ights 11 8 Transportation and Storage 12 9 Operating Principle and Mode of Operation 12 10 Installation and Putting into Service Regulations 13 11 Service and Maintenance 14 11 1 Disassembly for Valve...

Page 3: ...wT 1255 12 Page 3 1 Declaration of Conformity...

Page 4: ...Piston nose cone 14 Valve ring 16 Bonnet valve ring 17 Stuffing box ring set 19 Thrust piece 20 Threaded bush 21 Split nut 22 Washer 23 Disc 24 Hex head screw 25 Stud bolt 26 Securing ring 27 Bonnet s...

Page 5: ...y Please contact the manufacturer under 43 2252 600 0 for further details Subject to technical alterations and misprints 4 Testing of KLINGER Valves KLINGER Valves are pressure tested in accordance wi...

Page 6: ...the manufacturer As a consequence when utilizing the valve it must be ensured that the valve is only utilized in accordance with its proper use as illustrated under Proper Use the actuator unit which...

Page 7: ...nce and putting into operation When manipulating lifting appliances the safety regulations for lifting appliances must be complied with Unauthorized and improper handling can result in undesired and s...

Page 8: ...urized state Where required the valve may have to be drained prior to servicing Valves may only be removed from pipeline systems in an unpressurized and empty state Attention must be paid to exiting m...

Page 9: ...rrous metal parts possible VIII Cast steel Without nonferrous metal part X Stainless steel Parts coming into contact with the medium are acid resistant Xc Stainless steel All parts acid resistant The...

Page 10: ...wT 1255 12 Page 10 CAUTION The diagrams illustrate all possible limitations of use of KLINGER valves The area of application for standard valves is from 10 C up to 400 C...

Page 11: ...ing torques may only be exceeded by max 40 in such cases Bonnet securing nut Pos 27 Stud bolt Tightening torque Nm Nominal size Dimension Pcs KX GT 65 2 M 16 x 55 4 25 80 3 M 16 x 55 6 20 100 4 M 16 x...

Page 12: ...mended for storage in dusty rooms In order to avoid mix ups all stored parts should be labeled in accordance with the shipping notes and stored in the correct place The temperature in the storage room...

Page 13: ...ed on the valve such as for example as the result of selecting a too large distance between the to be bolted flanges Should the pipe and the valve be insulated then insulation should only reach up to...

Page 14: ...dium residues are contained within Should a valve become leaky the tightening torques of the bonnet securing nuts must be compared to the tightening table Retightening may be necessary Prior to doing...

Page 15: ...tern bush Pos 5 by means of a lantern bush drawer without damaging the surface of the body s bore see Fig 3 Pull out the lower valve ring Pos 9 by means of a ring extractor hook without damaging the s...

Page 16: ...g set Pos 17 and press in by using the gland retainer Pos 11 and remove gland retainer afterwards Place gland retainer mount belleville washers and slightly bolt hex nuts Pos 7 but do not tighten them...

Page 17: ...r lubricant may be used here either Insert the thrust piece Pos 19 Press in the valve ring Pos 16 into the body s bore with assembly tools Take the bonnet and screw out spindle until it recedes no fur...

Page 18: ...piston and remove valve ring Pos 16 from the bonnet Remove the thrust piece Pos 19 and upper valve ring Pos 14 by means of a ring extractor hook see Fig 2 Remove the lantern bush Pos 5 by means of a l...

Page 19: ...have to be mandatorily complied with The manufacturer assumes no liability for damage resulting from improper actuator installation In case of doubt it is recommended to discuss every actuator install...

Page 20: ...30 183 125 30 206 150 6 30 206 200 8 30 240 Nominal size Tr L SW 65 2 22 x 5 163 14 80 3 22 x 5 163 14 100 4 24 x 5 180 14 125 24 x 5 218 14 150 6 24 x 5 218 14 200 8 24 x 5 247 14 Nominal size D L 65...

Page 21: ...100 4 M48 x 1 5 Tr 24 x 5 48 125 M48 x 1 5 Tr 24 x 5 53 150 6 M48 x 1 5 Tr 24 x 5 53 200 8 M48 x 1 5 Tr 24 x 5 53 Nominal size D1 d1 l1 d2 l2 65 2 82 60 13 3 69 10 80 3 94 70 14 6 80 10 100 4 112 90...

Page 22: ...entered into the raw materials recycling process The pre requirement in this regard is that the raw materials have been correspondingly decontaminated on the order of the operator Nominal size Order N...

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