Klimawent BIG-2000/Ex Use And Maintenance Manual Download Page 2

Klimawent

 – the warranty of highest quality at attractive price 

 

 

 

2 z 16 

Filtering unit

 

BIG-2000/Ex

 

02.10.2019 

 

 

INTRODUCTION 

The purpose of the present Use and Maintenance Manual is to supply User with directions within the range of 
application, assembly, start-up and operational use of the 

BIG-2000/Ex

 Filtering unit. 

 

Prior to assembly at the place of operation and use, it is important to get thoroughly acquain-
ted with the contents of the present instruction. 

 

With regard to continuity of work carried on improvement of our products, we reserve for 
ourselves  the  revision  possibility  of  the  draft  and  technological  changes  improving  their 
functional features and safety.

 

Construction of 

BIG-2000/Ex

 meets the requirements of the current state of technology as well as the safety and 

health assurances included in: 
the safety and health assurances included in: 

2006/42/EC  Directive

 of  the  European  Parliament  and  of  the  Council  of  the  17  May,  2006  on  machinery, 

amending the 95/16/EC Directive (recast) / Official Journal EC L157 of the 09.06.2006, page 24); 

2014/35/EC Directive

 of the European Parliament and of the Council of the 26 February, 2014 on the harmo- 

nisation of the laws of the Member States, relating to the making available on the market of electrical equipment 
designed for use within certain voltage limits / Official Journal EC L96 of the 29.03.2014; 

2014/34/EC Directive

 of the European Parliament and of the Council of the 26 February, 2014 on the harmo- 

nisation of the laws of the Member States, relating to the equipment and protective systems intended for use in 
potentially explosive atmospheres / Official Journal EC L96 of the 29.03.2014 / 

1999/92/EC Directive of the Council

 of the 19 December, 1999 on minimum requirements regarding safety 

of health protection of workers employed at workplaces where explosive atmosphere is likely to occur / Official 
Journal No.138, Pos. 931/ 

Is in accordance with the subsequent harmonised standards: 

EN ISO-12100:2012

  

   

Safety of machinery 

– General principles of design – Assessment and reduction of hazard 

EN 60204-1:2018-12   

Safety of machinery 

– Electrical equipment of machines  – Part 1:  General requirements 

EN ISO 13857:2010    

Safety of machinery 

– Safe distances to prevent hazard zones from being reached by up-

per and lower limbs 

EN  60079-0:2013-03/A11:2014-03

    Electrical  appliances  in  areas  of  gas  explosion  hazard 

–  Part  0:  General 

requirements 

EN 1127-1:2011  

Explosive atmospheres 

– Explosion prevention and protection.  Basic terminology and me-

thodology 

EN ISO 80079-36:2016-07  

Explosive atmospheres 

– Part 36: Non-electrical appliances in areas of explosion risk 

Methodology and requirements

 

 

PURPOSE 

BIG-2000/Ex

    is  appropriate  for  cleaning  the  dust  laden  air  from  dry  dust  particles,  arising  during  production 

processes with occurrence of powdery materials and dust particles of ST1 explosiveness class. The appliance is 
equipped with 2 cartridge filters, with antistatic polyester membrane 

– functioning on the basis of surface filtration. 

Admissible maximum temperature of the filtered air is 40ºC. 
The device can be applied for such processes as: 

– 

grinding of non-sparking materials, 

– 

sand blasting, shot peening, 

– 

mechanical cutting of metals, gas-, plasma-, laser-, arc cutting of metals, 

– 

polishing, planishing, 

– 

processing of plastics, 

– 

metalization, 

– 

powder varnishing. 

 

Basic advantages of the device are optimum filtration efficiency, long operational use (longevity) of the cartridge 
filters, low power consumption and simple and fast maintenance. The appliance is admitted for use, according to 
the Ex marking, for cleaning the air in areas of explosion hazard, according to the ATEX 137 1999/92/EC Directive. 

According to ATEX, the operational conditions are specified (as for this device) as follows: 
Ex II 3 D Ex tD A22 T200ºC.  The subsequent markings are interpreted as

:

 

 

group II  

–  the device is designed for work in enterprises, in on-ground premises, in sites of occur-

rence of explosion atmospheres, except for application in areas of methane hazard 

(

firedamp

)

, or risk 

connected with carbon dust

;

 

 

category 3 

– the device is designed for application in areas where explosive atmospheres are likely 

to occur, whereby the explosive atmospheres are of low risk

 

D hazard 

– flammable dusts

 

Ex 

– the electrical appliance is designed for function in areas of explosion hazard

;

 

 

tD 

– a marking for Ex protection category of the appliance – tight housing

;

 

 

A22 

– control procedure A for the area 22

 

T200ºC – the  surface temperature of any part 

(

of  the  device

)

 

will not exceed 200ºC during normal 

operation. 

Summary of Contents for BIG-2000/Ex

Page 1: ...ION 4 ASSEMBLY AND STARTUP 6 OPERATIONAL USE 8 TROUBLESHOOTING GUIDE 13 MAINTENANCE AND REPAIR 13 OCCUPATIONAL HEALTH AND SAFETY 14 TRANSPORT AND STORAGE 14 TERMS OF WARRANTY 15 DECLARATION OF CONFORM...

Page 2: ...s EN ISO 13857 2010 Safety of machinery Safe distances to prevent hazard zones from being reached by up per and lower limbs EN 60079 0 2013 03 A11 2014 03 Electrical appliances in areas of gas explosi...

Page 3: ...gressive impurities or of the air temperature exceeds 40 C what might result in damage of the filters 3 2 In the course of operational use it is important to prevent ignition sources i e sparks cigare...

Page 4: ...zones STRUCTURE ADN FUNCTION 5 1 Structure BIG 2000 Ex filtering unit consists of three functional assemblies Regeneration chamber being the upper part of the device where are located outlets from th...

Page 5: ...in details described in separate User s Manual In Fig No 3 is illustrated the filtering unit along with the fan chamber Connection between these two units is an example as applied in test station at t...

Page 6: ...ices and by a specialised assembly team First put the supporting structure with the hopper chamber The supporting frame should be levelled and its legs fastened firmly to the floor Having installed th...

Page 7: ...osion risk Especially here is important the hazard of explosion of fire with the purpose of selection of suitable protection sorts Any activities related to the installing necessarily must be performe...

Page 8: ...is designed to operate the filtering unit providing automatic regeneration of surfaces of the filters by means of cyclical impulses of compressed air The control system consists of subsequent assembl...

Page 9: ...Q1M motor protective switch F1 F2 overcurrent disconnectors T1 transformer K1 electromagnetic relay K1T K2T time relays K1M contactor PT resistance relay Fig No 10 Switchgear A1 control unit Fig No 1...

Page 10: ...om dP not active 0 01 9 99 kPa F13 control with the regeneration process 0 via contact 1 by readout from dP dP converter of the difference of pressures 7 2 1 Description of the displayed messages of t...

Page 11: ...of this function the display shows the dP readout and while the fan is stopped or the pipe conduits are not connected if the dP readout does not have the value 0 00 kPa this can be adjusted with pushb...

Page 12: ...y the red lamp H2 placed on the door of the switchgear A1 When the alarm occurs it is important to disconnect the power supply by means of the S1 disconnector Next find the fai lure damage find out it...

Page 13: ...he manufacturer in the instruction Filtration efficiency is too low Contact the manufacturer 3 Dust is appearing outside the The cartridge filter is damaged Replace the faulty element filtering unit a...

Page 14: ...d on the antistatic pad rug Near the device do not use mobile phone and other devices emitting electromagnetic waves The filtering unit cannot be submit to modification or complemented with functional...

Page 15: ...r device failures caused during the use which is in contradiction with the purpose of application and with the present Use and Maintenance Manual malfunctions resulting from the improper transport sto...

Page 16: ...of the European Parliament and of the Council of the 26 February 2014 on the harmo nisation of the laws of the Member States relating to the equipment and protective systems intended for use in potent...

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