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KitchenAid KGCV465MMT, Technical Education, Page: 13 / 32

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3-1

THEORY OF OPERATION

TripleTier

 CROWN BURNER

The  burner  valve  for  the  new  18,000  BTU
TripleTier

 Crown burner has two gas outlets,

and two burner orifices.

The center burner operates as a 600 BTU sim-
mer burner, and an 18,000 BTU full burner. The
simmer burner operates when the valve burner

stem  is  turned  to  that  position  of  its  rotation
(see the following page). A valve-mounted ig-
nition switch provides burner ignition from the
single 6-slot spark module, which is mounted
on the left side behind the front panel.

TripleTier

 Valve W/Ignition Switch

Ignition Switch

Burner Valve

Burner Valve On Gas Manifold

Summary of Contents for KGCV465MMT

Page 1: ...TECHNICAL EDUCATION JOB AID 4317358 KAC 40 Pro Line Gas Cooktop With TripleTier Crown Burner Models KGCV465MSS KGCV465MMT ...

Page 2: ... Diagram provided with the cooktop The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the Pro Line Gas Cookt...

Page 3: ...on 2 1 THEORY OF OPERATION 3 1 TripleTier Crown Burner 3 1 COMPONENT ACCESS 4 1 Component Locations 4 1 Removing The Burners And Cooktop 4 2 Removing A Burner Base Ignitor 4 4 Removing A Standard Gas Valve And The Ignition Switch Assembly 4 6 Removing The TripleTier Crown Burner Ignition Switch And Gas Valve 4 8 Removing The Spark Module Power Cord 4 10 COMPONENT TESTING 5 1 Ignition Switches 5 1 ...

Page 4: ... iv NOTES ...

Page 5: ...ETAL T TEMPERED GLASS V VBL PRO LINE SERIES X 208 VOLTS CAPACITY SIZE SERIES CONFIGURATION 1ST POSITION 2ND POSITION 1 STANDARD 0 30 WIDE 2 GRILL GRIDDLE 2 42 OR 12 WIDE 3 TEMPERED GLASS 3 33 WIDE 4 COMMERCIAL 5 15 WIDE 5 CERAMIC GLASS 6 36 WIDE 8 MODULAR DOWNDRAFT 8 48 WIDE 0 2 BURNER ELE SYS FEATURES 0 STANDARD ELEMENTS BURNERS 1 RADIANT ELEMENTS 2 DUAL ELEMENTS 3 SEALED BURNERS WITH GRIDDLE 4 S...

Page 6: ... NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model Serial Number label and Wiring Diagram locations are shown below Wiring Diagram Location Behind Front Panel Model Serial Number Label Location Bottom Of Front Panel ...

Page 7: ... Exterior Cooktop Controls Push to Turn Cooktop Control Type Infinite Cooktop Control 5 Gas Cooktop Burners Yes Gas Burner Type Sealed Gas Burner Configuration Gas R Front Output BTU Nat LP 6000 BTU 5000 BTU Gas L Front Output BTU Nat LP 6000 BTU 5000 BTU Gas R Rear Output BTU Nat LP 15000 BTU 12000 BTU Gas L Rear Output BTU Nat LP 15000 BTU 12000 BTU Gas Center Output BTU Nat LP Triple Tier Flame...

Page 8: ...arts for solid state touch control system and Magnetron tube in combination ovens to correct defects in materials or workmanship SIXTH THROUGH TENTH YEAR LIMITED WARRANTY ON RANGES AND BUILT IN OVENS PORCELAIN OVEN CAVITY INNER DOOR On ranges and built in ovens only in the sixth through tenth years from date of purchase when this appliance is operated and maintained according to instructions attac...

Page 9: ...elettersL P are facing up and then reinstall the cap on the valve NAT Position L P Position WARNING Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Fire Hazard Shut off gas supply line valve Make all conversions before turning gas supply valve back on Failure to follow these instruction...

Page 10: ...river Burner Orifice 7 To convert the TripleTier Crown burner a Remove the four T 20 torx screws from the burner ring and remove the ring b Remove the three T 20 torx screws from the burner cover and remove the cover c Remove the two T 20 torx screws from the orifice cover and remove the cover d Use a 7 mm nut driver and remove the two burner orifices TripleTier Crown Burner Burner Ring Screw 1 of...

Page 11: ...e Package 8285442 Conversion Instructions 8285441 Conversion Label 8285453 L P Orifice Package for TripleTier Crown Burner 8285443 d Quickly turn the gas valve from LO to HI and then back to LO The flame should be on steady and not go out 11 To set the TripleTier Crown Burner a Remove the control knobs from the five gas valves b Remove the control panel from the front panel see page 4 6 c Pull the...

Page 12: ...2 4 NOTES ...

Page 13: ...er burner and an 18 000 BTU full burner The simmer burner operates when the valve burner stem is turned to that position of its rotation see the following page A valve mounted ig nition switch provides burner ignition from the single 6 slot spark module which is mounted on the left side behind the front panel TripleTier Valve W Ignition Switch Ignition Switch Burner Valve Burner Valve On Gas Manif...

Page 14: ...LIGHT INNER BURNER INNER BURNER LOW RATE LOW RATE FULL RATE TRIPLE FLAMES TRIPLE FLAMES FULL RATE Inner Crown Ignition 42 to 75 Degrees Inner Crown Maximum 90 Degrees Inner Crown Minimum Detention 130 Degrees Outer Crown Ignition Angle 130 Degrees All Crowns Maximum 180 Degrees All Crowns Minimum 230 Degrees ...

Page 15: ...eTier Crown burner shows how the burner is disassembled The burner uses two orifices that are located in the burner base One of the orifices is mounted in the top of the burner base while the other orifice is concealed by a cover Tech nicians should be aware of the second orifice when performing any service or gas conver sion TripleTier Crown Burner Assembly ...

Page 16: ...3 4 NOTES ...

Page 17: ...enAid Pro Line Gas Cooktop With TripleTier Crown Burner The cooktop components and their locations are shown below COMPONENT ACCESS TripleTier Crown Burner W Ignitor Standard Burner W Ignitor 4 Spark Module TripleTier Crown Burner Gas Valve Ignition Switch Standard Burner Gas Valve 4 Ignition Switch 4 ...

Page 18: ...ions and replace all parts and panels before operating Failure to do so can result in explosion fire or other injury 3 To remove a standard burner remove the two T 20 torx screws from the left and right front and rear burners and remove the burners from the cooktop see the photo at the top of the right column 2 Burner Screws 4 To remove the TripleTier Crown burner a Remove the four T 20 torx screw...

Page 19: ...4 3 5 Remove the four phillips screws from the front and rear corners of the cooktop Front Screws Rear Screws 6 Lift the cooktop off the unit ...

Page 20: ...o do so can result in death or electrical shock Fire Hazard Shut off gas supply line valve before servicing Check all gas line connections and replace all parts and panels before operating Failure to do so can result in explosion fire or other injury d Turn the burner assembly upside down and remove the screw from the ignitor then remove the ignitor from the burner base e Remove the two burner bas...

Page 21: ...emove the burner base from the bracket see step 4 b Slide the clip off the ignitor and remove the ignitor from the base c Remove the control and front panels from the unit see pages 4 6 and 4 7 for the procedures d Disconnecttheorangeignitorwirefrom the spark module terminal Bottom Gas Line Slide Clip Off Ignitor Ignitor Wire From Spark Module Orange Wire Connector Spark Module ...

Page 22: ...ion fire or other injury 4 To remove a standard gas valve a Remove the rubber shield from the standard gas valve you are servicing 3 Remove the two screws from the control panel and remove the panel from the unit Control Panel Screw Screw c Use a 1 2 open end wrench and re move the gas line from the valve d Removethegasvalvemountingscrew and remove the valve from the gas manifold NOTE Make sure th...

Page 23: ... stems NOTE The igni tion switches must be replaced as an assembly c Disconnect the black ignition switch wire from the harness connector and the white wire from the spark module terminal NOTE If necessary loosen or cut the wire tie from around the black ignition switch wire Front Screws Bottom Screws Front Panel Pull Switch Off Valve Stem Black Wire Connector White Wire Connector Spark Module ...

Page 24: ... do so can result in explosion fire or other injury 1 Turn off gas supply and disconnect power to the cooktop 2 Remove the knobs from the gas valve stems 3 Remove the two screws from the control panel and remove the panel from the unit Control Panel Screw Screw Rubber Shield 4 Remove the rubber shield from the TripleTier Crown burner gas valve 5 ToremovetheTripleTier Crownburner ignition switch a ...

Page 25: ...remove the valve from the gas manifold NOTE Make sure that the rubber grommets for the valve and the screw are not cracked or damaged before you reinstall the valve c Remove the two ignition switch bracket screws from the gas valve and remove the bracket and ignition switch assem bly Gas Lines Switch Bracket Screw 1 of 2 Gas Valve Screw Grommet ...

Page 26: ...g photo at the top of the right column b Remove the two hex head screws from the spark module and remove it from the unit Black White Orange Dark Brown Green Light Brown Yellow Light Brown Screw 1 of 2 Spark Module Spark Module 2 Remove the control and front panels from the unit see pages 4 6 and 4 7 for the procedures Power Cord 4 To remove the power cord a Cut or loosen the wire tie and discon n...

Page 27: ...o pages 4 6 and 4 8 for the procedure for servicing the ignition switches NOTE The four standard ignition switches will be serviced as a complete assembly If a switch is defective the complete assembly must be replaced The TripleTier Crown burner igni tion switch is serviced separately 1 Turn off gas supply and disconnect power to the cooktop 2 Set the ohmmeter to the R x 1 scale 3 Locate the blac...

Page 28: ...5 2 NOTES ...

Page 29: ...VAC 60 Hz 1 Phase 15 or 20 Ampere Ground Round Pin Line 1 4 Blade Neutral 5 16 Blade GRN or GRN YEL YEL or BRN 6 Ground WHT WHT BLK Connect 250 Terminals IGNITION SWITCHES ON VALVES BLK Electric circuit closed when knob is rotated 55 to 95 degrees counterclockwise from OFF ...

Page 30: ...6 2 NOTES ...

Page 31: ...RIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 FOR TECHNICAL INFORMATION AND SERVICE POINTERS www servicematters com IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR WHIRLPOOL P...

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