KitchenAid BRIVA KIDS01EK Technical Education Download Page 1

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TECHNICAL EDUCATION

JOB AID 4317308

KAD-8

Model KIDS01EK

IN-SINK

DISHWASHER

Summary of Contents for BRIVA KIDS01EK

Page 1: ...TECHNICAL EDUCATION JOB AID 4317308 KAD 8 Model KIDS01EK IN SINK DISHWASHER TM ...

Page 2: ... Wiring Diagram and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the KitchenAid In Sink Dishwasher The ob...

Page 3: ...FORMATION 2 1 Dishwasher 2 1 General 2 1 Product Dimensions 2 2 Cabinet Dimensions 2 3 Electrical Supply Requirements 2 4 Water And Drain Requirements 2 5 Installing The Dishwasher 2 6 Hot Water Booster Tank 2 9 Product Dimensions 2 9 General 2 10 Electrical Supply Requirements 2 12 Installing The Hot Water Tank 2 13 PRODUCT OPERATION 3 1 Ground Fault Circuit Interrupter GFCI 3 1 Pressure Switch 3...

Page 4: ...Heater 4 16 Removing The Sump 4 18 Removing The Pressure Switch 4 20 Removing The Wash Pump Motor Capacitor 4 21 Removing The Dishwasher Lid And The Linkage Components 4 22 Removing The Dishwasher Lid Actuator 4 25 COMPONENT TESTING 5 1 Dispenser Level Switch 5 1 Rinse Agent Solenoid 5 2 Interlock Switch 5 2 Wax Motor 5 3 Water Inlet Valve Solenoid 5 3 Thermistor 5 4 Drain Pump 5 4 Wash Pump Motor...

Page 5: ...ways read and obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean DANGER WARNING All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can hap...

Page 6: ...round connection point or to an un painted metal surface in the appliance Avoid touching electronic parts or termi nal contacts Handle the electronic con trol assembly by the edges only When repackaging the failed electronic control assembly in an antistatic bag observe the previous instructions Precautions To Be Observed Before And During Servicing Of Dishwasher A There is line voltage present at...

Page 7: ...KITCHENAID BRAND PRODUCT IDENTIFICATION I IN SINK PRODUCT TYPE D DISHWASHER FEATURE CODE S SUPERIOR SERIES STYLE YEAR OF INTRODUCTION K 2001 COLOR CODE SS STAINLESS STEEL ENGINEERING CHANGE NUMERIC SERIAL NUMBER F P 10 11181 MANUFACTURING SITE F FINDLAY OH YEAR OF PRODUCTION M 2002 P 2003 WEEK OF PRODUCTION 10 10th WEEK PRODUCT SEQUENCE NUMBER ...

Page 8: ...1 4 KITCHENAID IN SINK DISHWASHER MODEL SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model Serial Number Label and Tech Sheet locations are shown below Model Serial Number Label Tech Sheet Location ...

Page 9: ...UMBER DESIGNATIONS MODEL NUMBER SERIAL NUMBER MODEL NUMBER K WH 02 PRODUCT GROUP K KITCHENAID BRAND WATER HEATER CAPACITY 02 2 5 GALLONS SERIAL NUMBER FT N 04 10019 TRU HEAT YEAR OF PRODUCTION N 2003 WEEK OF PRODUCTION 04 4TH WEEK PRODUCT SEQUENCE NUMBER ...

Page 10: ...1 6 KITCHENAID HOT WATER BOOSTER TANK MODEL SERIAL NUMBER LOCATION Model Serial Number Label ...

Page 11: ...Rate To Fill 1 9 liters 2 quarts in 27 seconds Supply Water Pressure 120 psi maximum 20 psi minimum Supply Water Temperature 49 C 120 F Before starting a cycle run water from sink faucet until hot Water Charge 3 5 liters 0 9 gallons first fill approximate 3 0 liters 0 8 gallons all other fills Spray Arm Rotation 18 to 35 rpm Dish Rack 1 Tiered w Glass Rack Air Gap 2 Fill and Drain Dimensions Lengt...

Page 12: ...ted service company Replacement parts for the following components if defective in materials or workmanship the upper and lower nylon racks the wash and drain motor and the electronic controls Replacement parts and repair labor for the stainless steel tub and or inner door if the tub and or inner door develops a water leak caused by rust through resulting from defective materials or workmanship Se...

Page 13: ...hts which may vary from state to state Outside the United States this warranty does not apply Contact your authorized KitchenAid dealer to determine if another warranty applies If you need service additional help can be found by checking the Requesting Assistance or Service section or by calling our KitchenAid Customer Interaction Center 1 800 422 1230 toll free from anywhere in the U S A KITCHENA...

Page 14: ...1 10 NOTES ...

Page 15: ...QUIRED Gloves Safety glasses 5 8 open end wrench for water fill line connection 3 8 deepwell socket for undercounter clamp brackets 3 8 copper tubing with compression fitting water fill line The length needed is deter mined by specific installation require ments Copper tubing with compression fittings for faucet connection The length and diameter needed are determined by spe cific faucet installat...

Page 16: ...2 2 Product Dimensions ...

Page 17: ... the countertop cutout by 1 4 onthefrontandbackedges and3 8 on the sides Note The undercounter clamp brackets shipped with the dishwasher are designed for countertops up to 3 4 thick If the countertop is more than 3 4 thick the areas where the clamp brackets will be installed MUST be routed to a maximum thickness of 3 4 ...

Page 18: ...ed electrician if you are not sure the dishwasher is properly grounded Do not have a fuse in the neutral or ground circuit A 120 volt 60 Hz AC only 15 or 20 ampere fused electrical supply is required Time delay fuse or circuit breaker is recommended It is recommended that a separate circuit serving only this appliance be provided 3 Prong Ground Type Outlet 3 Prong Ground Plug Ground Prong Electric...

Page 19: ...rom the water inlet valve SINK FAUCET A hot and cold water line Copper tubing with compression fittings for the specific faucet to be installed Water And Drain Requirements DRAINS Separate drain traps for the sink and dish washer must be provided If the dishwasher drain exits through the back wall the center line of the drain MUST be a minimum of 1 2 below the dishwasher drain This is required to ...

Page 20: ...If you are not using the Direct Wire Method proceed to Mounting The Dishwasher on page 2 8 Electrical Shock Hazard Disconnect electrical power at the fuse box or circuit breaker box before install ing dishwasher Failure to do so can result in death or electrical shock WARNING 1 Lay the dishwasher on its back 2 Remove the two screws from each side of the front panel and the one screw above the grou...

Page 21: ...onnect the wires as follows Form the ground wire into a hook Wrap the hooked end around the ground screw and below the washer in the direction shown below and tighten ground screw securely Use twist on connectors of the proper size and connect the direct wire to the 16 gauge dishwasher wiring Be sure to connect the black wires together and the white wires together Tighten the cable clamp or condui...

Page 22: ... dishwasher water fill line as follows Slide the nut onto the copper tubing about 1 Slide the ferrule onto the tubing Do not position the ferrule on the end of the tubing Slide the tubing into the fill fitting as far as it will go Slide the nut and ferrule forward and start the nut onto the elbow threads NOTE Be careful when handling the copper tubing that you do not kink it Push the copper tubing...

Page 23: ...2 9 HOT WATER BOOSTER TANK Product Dimensions ...

Page 24: ...stered trademark of E l DuPont de Nemours and Company We have provided many important safety messages in this Job Aid and on the appli ance Always read and obey all safety mes sages Your safety and the safety of others is very important You can be killed or seriously injured if youdon timmediatelyfollowinstructions This is the safety alert symbol This symbol alerts you to haz ards that can kill or...

Page 25: ...evices for Hot Water Supply Sys tems ANSI Z21 22 1986 This valve must be marked with a maximum set pressure not to exceed the marked maximum working pres sure of the water heater Install the valve into an opening provided and marked for this pur poseinthewaterheater andorientitorprovide tubing so that any discharge from the valve exits only within 6 inches above or at any distance below the struct...

Page 26: ... electrical supply is required It is recom mendedthataseparatecircuitservingonlythis appliance be provided 3 Prong Ground Type Outlet 3 Prong Ground Plug Ground Prong RECOMMENDED GROUND METHOD For your personal safety this appliance must be grounded This appliance is equipped with a power supply cord having 3 prong ground plug To minimize possible shock hazard the cord must be plugged into a matin...

Page 27: ...ese changes to the dishwasher Excessive Weight Hazard Use two or more people to move and install dishwasher Failuretodosocanresultinbackorother injury WARNING 3 Push the end of the hose over the water valve hose connection as far as it will go 4 Slide the clamp over the connection so that it is about 1 8 from hose end and past the connection retaining ring 5 Use one of the clamps supplied and slid...

Page 28: ...is properly grounded and polarized 8 Plug power supply cord into 3 prong grounded outlet Position the power sup ply cord so that the built in GFCI is easily accessible IMPORTANT The following steps MUST be done BEFORE using the hot water tank to test and activate the GFCI 9 Press the reset button on the GFCI The indicator should be visible 10 Press the test button on the GFCI The indicator should ...

Page 29: ... at 1 800 422 1230 Reset Test PRESSURE SWITCH A pressure switch is used to fill the dishwasher with approximately 3 1 liters or 3 4 gallon per fill A second switch in the pressure switch protects against an overfill condition The sensing tubing for the pressure switch is routed from the sump air dome to the pressure switch A protective cover is provided for the pressure switch tubing at the sump t...

Page 30: ...at and steam in the dish washer This is the only means of drying No heating element is provided for drying dishes An inline water heater is used to heat water duringthecleaningcycle Theheaterislocated between the sump and the wash pump Water from the sump flows through the heater into the wash pump inlet and is then recirculated through the poppet valve into the tank Release Arm Wax Motor Interloc...

Page 31: ... usage label is based on this cycle A small amount of water is run through the pump to remove soil particles Anytime dur ing the cycle open the lid press Cancel and close the lid Cancel glows and the dishwasher starts a drain Let the dishwasher drain completely If the dishwasher does not need draining the light will turn off Select a new cycle To stop the drain You can press Cancel again to stop t...

Page 32: ...Select a new cycle and or options 6 Check the detergent Dishwasher must contain the proper amount for the new cycle 7 Press the Start pad 8 Close and latch the lid ADDING ITEMS DURING A CYCLE You can add an item anytime before the main wash starts Open the lid and check the deter gent amount If the detergent is still visible you can add items To add Items 1 Turn the knob latch and lift up the lid ...

Page 33: ...tart the dishwasher during the regeneration of the softener You can customize your cycles by pressing the SANIRINSE option Ifyouchangeyourmind press the option again to turn the option off You can change an option anytime before the selected option begins Press the Start pad to repeat the same cycle and option as the previous wash cycle NOTE If the last cycle you completed was a rinse cycle when y...

Page 34: ...or the incoming water temperature is too low The light goes off when you open and close the lid CYCLE STATUS INDICATORS Check Drain If the dishwasher senses the drain stopper is notclosedproperly thecycleimmediatelyends the lid pops open and the Check Drain indica tor is lit Add Rinse Aid Fill the Rinse Aid dispenser when the Add Rinse Aid indicator is lit A rinse aid prevents water from forming d...

Page 35: ...he wash water continuously flows through the Drain Fine Screen Filter 3 trapping food particles Two water jets located under the spray arm remove the food particles from the Drain Fine Screen Filter NOTE Before each wash load check the coarse strainer the drain screen basket and the drain fine screen filter and remove any objects and soil particles WASH SYSTEM DRYING SYSTEM TM TM instant drying At...

Page 36: ...L SWITCH The Temp Control switch allows the tempera ture setting to be changed To reduce the risk of scald injury the Temp Control switch has been factory set to LOW bottom position which heats water to 120 F 49 C If faster dishwasher cycle time is desired the Temp Control switch can be set to HIGH top position which heats water to 165 F 74 C The FREEZE PROTECT center setting will restartthetankpe...

Page 37: ...CATIONS Wax Motor Interlock Switch Electronic Control Board Thermal Cutout Ground Fault Circuit Interrupter User Interface Water Inlet Valve Thermistor Sump Inline Heater Right Lid Tension Spring Left Lid Tension Spring Wash Pump Motor Drain Pump Pressure Switch Front Components Bottom Components Dispenser Level Switch Rinse Agent Solenoid Rear Of Unit Wash Pump Motor Capacitor ...

Page 38: ... locate it in the center of the loading rack Reinstall the loading rack so that the funnel seetheinsetabove onthebottomofthespray arm is over the valve poppet 4 Press in on the locking tab and unclip the spray arm from the loading rack Funnel Spray Arm Poppet Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death...

Page 39: ...t the assembly out of the microfilter 5 Turn the microfilter counterclockwise to unlock it and lift it out of the dishwasher 6 Lift and remove the sieve from the dish washer Sieve Continued on the next page Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Drain Filter Assembly Mi...

Page 40: ...4 4 7 Remove the four T 15 Torx screws from the poppet cover and remove the cover 8 Lift the poppet out of its hole location in the dishwasher and remove it Poppet Cover Poppet Screw 1 of 4 ...

Page 41: ...gasket from the air gap 4 Disconnect the two hoses from the air gap and remove the air gap from the dish washer Air Gaps Fill Drain Hoses Clamps Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Plastic Nut Gasket Fill Air Gap Drain Air Gap Air Gap Cover ...

Page 42: ...ve the T 15 Torx screw from the dispenser housing at the back of the dish washer 6 Unscrew and remove the plastic cap from the fill spout 7 Removetheplasticnutando ringfrom the rinse agent dispenser and the plastic nut from the fill spout Plastic Nut O Ring Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death o...

Page 43: ... and rubber seal NOTE Replace the rubber seal with the solenoid 10 To remove the dispenser level switch a Remove the rinse agent solenoid and rubber seal from the dispenser tank see step 11 for the procedure b Disconnect the wires from the switch terminals c Remove the rubber seals from the dis penser tank Replace the seals if they are cracked or torn NOTE The switch and tank are re placed as an a...

Page 44: ...t Panel Ribbon Cable Cover c Slide the ribbon cable cover down so the channel cover is free of the locking tabs and remove the cover Screw 1 of 5 Ribbon Cable Cover Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING b Remove the five screws from the front panel and remove the panel...

Page 45: ...h terminals c Remove the switch screw Nut Nut Ribbon Cable User Interface Electronic Control Ribbon Cable Rubber Seal Touch Panel Light Shield Contact Cover g Slide the user interface board out of the holder User Interface Board Interlock Switch Screw Wire Connectors 4 To remove the latch assembly and wax motor a Turn off the water going to the dish washer b Disconnect the drain line from the dish...

Page 46: ... assembly from the dishwasher NOTE There is spring tension against the retaining nut so use caution since the spring will be released when the nut is removed Plastic Retaining Nut h Press in on the locking tab and slide the wax motor and its linkage out of the latch assembly Locking Tab Linkage Interlock Switch Wax Motor Wire Connectors Spring Button Button Holder Latch Assembly ...

Page 47: ...f 5 3 To remove the ground fault circuit in terrupter GFCI a Disconnect the cables from the wiring harness and AC power cord b Unclip the GFCI and remove it GFCI Wiring Harness Cable AC Power Cord Cable Clip Clip Continued on the next page Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock...

Page 48: ...ronic control board and the thermal cutout a Disconnect the wire connectors at P2 thethermalcutoutterminals P4 CON2 and the ribbon cable at P1 b Remove the screw from the mounting bracket and remove the housing and board from the dishwasher Bracket Screw P4 CON 2 P2 Thermal Cutout Clip Ribbon Cable P1 Thermal Cutout Clip ...

Page 49: ...inlet valve 6 Remove the two water inlet valve bracket screws and remove the valve assembly 7 Disconnect the two wire connectors from the water inlet valve solenoid terminals 8 Remove the four mounting screws from the water inlet valve and remove it Mounting Screws 1 of 4 Bottom Panels Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure t...

Page 50: ... the dishwasher 4 Turn the thermistor 90 counterclockwise and remove it 3 Disconnect the two wire connectors from the thermistor terminals Thermistor Wire Connectors Thermistor Turn 90 Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Bottom Panels Do Not Remove Thermistor ...

Page 51: ... terminals 4 Loosen the drain pump to sump hose clamp 5 Remove the two 7 16 mounting bolts from the rubber mount Bolts Rubber Mount Wire Connector Drain Pump Sump Connector Pull Drain Pump Hose Off Sump Air Gap Hose Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock WARNING Drain Pump To S...

Page 52: ...e pump 6 Remove the inline heater to sump hose at the sump 7 Remove the two 7 16 bolts from the wash pump motor rubber mount 8 Liftthewashpumpmotorandinlineheater out of the unit as an assembly and discon nect the 3 wire inline heater connector from the harness Inline Heater Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can...

Page 53: ...line heater and the longer end is at the sump see photo at top of left column 9 Setthewashpumpmotorandinlineheater assembly on a work surface 10 Remove the inline heater from the wash pump motor hose then remove the re maininghoseandthemoistureshieldfrom the inline heater 11 Disconnect the remaining hose from the wash pump motor 12 Disconnectthewhite white red andgreen wire connectors from the inl...

Page 54: ... top of the sump 7 Disconnect the house drain line from the sump 8 Remove the two panels from the bottom of the dishwasher see step 2 on page 4 14 9 Remove the thermistor from the sump see page 4 14 for the procedure 10 Remove the drain pump see page 4 15 for the procedure 11 Remove the wash pump motor and inline heater as an assembly see page 4 16 for the procedure 12 Remove the rubber gasket fro...

Page 55: ...t 1 4 hex head screws from the metal collar that is around the sump and remove the sump from the bottom of the dishwasher REASSEMBLY NOTE Install a new sump gasket when you install the sump in the dish washer Pressure Switch Hose Sump Collar Screws 2 of 8 Collar Sump Gasket ...

Page 56: ...lure to do so can result in death or electrical shock WARNING Pressure Switch Moisture Shield 4 Lift the bottom of the moisture shield so it is up and out of the way 5 Rotate the pressure switch counterclock wise so you can easily access the pres sure hose and disconnect the hose from the switch 6 Rotate the pressure switch a full 90 coun terclockwise and align the square key with the cutout then ...

Page 57: ...ulatedhandle and short the wash pump motor capacitor terminals to ground to discharge the ca pacitor NOTE Touch the screwdriver first to ground and then to the capacitor termi nals 6 Disconnect the wire connectors from the wash pump motor capacitor terminals Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death ...

Page 58: ...re This will relieve some of the spring tension from the linkage Prop Lid Up Tension Bracket Tension Bracket Left Lid Tension Spring Right Lid Tension Spring 4 To remove the dishwasher lid a Mark the notch locations on the tension brackets for each lid tension spring and then unclip the ends of the springs Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels befor...

Page 59: ...ing b Remove the two mounting screws from the lower guide and remove the guide the lower left guide screws are shown below NOTE If you are removing the lower right guide you will have to re move the front panel to access the screws see step 2 on page 4 21 for the procedure c Unhook the spring and pull the end of the linkage cord through the opening for the lower guide d Remove the lid hinge screws...

Page 60: ...et REASSEMBLYNOTE Afterservicingthedish washer lid open and close the lid to make sure that it operates normally The door should just pop open when the latch is released If it opens further reduce the spring tension by moving the end of the spring in the spring tension bracket notches see the photo below With the lid open all the way it should stay open If it begins to close increase the spring te...

Page 61: ... vertical position with the shaft pointing up and slide the torsion spring over the shaft 4 Rotate the spring until the lower hook engages the stop inside the cam 5 Keep the collar engaged with the spring androtatethecollarcounterclockwiseuntil the collar drops into position on the cam The actuator assembly must be held to gether to keep the spring from unwinding When properly assembled the cam an...

Page 62: ...4 26 NOTES ...

Page 63: ... LEVEL SWITCH Refer to page 4 6 for the procedure for servic ing the dispenser level switch 1 Unplug dishwasher or disconnect power 2 Position the empty dispenser tank with the level switch facing down 3 Disconnect one of the wires from the level switch terminals 4 Set the ohmmeter to the R x 1 scale 5 Touch the ohmmeter test leads to the dispenserlevelswitchterminals Themeter should indicate cont...

Page 64: ...for the procedure for servic ing the interlock switch 1 Unplug dishwasher or disconnect power 2 Disconnect one of the wires from the inter lock switch terminals 3 Set the ohmmeter to the R x 1 scale 4 Touch the ohmmeter test leads to the interlock switch terminals The meter should indicate continuity 0 Ω 5 Press on the interlock switch actuator but ton andthemetershouldindicateanopen circuit infin...

Page 65: ... Electrical Shock Hazard Disconnect power before servicing Replace all parts and panels before operating Failure to do so can result in death or electrical shock Refer to page 4 13 for the procedure for servic ing the water inlet valve 1 Unplug dishwasher or disconnect power 2 Disconnectoneofthewiresfromthewater inlet valve solenoid terminals 3 Set the ohmmeter to the R x 100 scale 4 Touch the ohm...

Page 66: ...res from the ther mistor terminals 3 Set the ohmmeter to the R x 100 scale 4 Touch the ohmmeter test leads to the thermistor terminals The meter should indicate as follows 47 to 53 kΩ 25 C 77 F 12 to 13 kΩ 60 C 140 F Refer to page 4 15 for the procedure for servic ing the drain pump 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connector from the drain pump terminals 3 Set the ohmm...

Page 67: ...t the ohmmeter to the R x 1 scale 4 Touch the ohmmeter test leads to indi cated wash pump motor terminals The meter should indicate as follows 2 Blu 3 Yel 1 R W INLINE HEATER Terminals Refer to page 4 16 for the procedure for servic ing the inline heater 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connector from the inline heater terminals 3 Set the ohmmeter to the R x 1 scale 4 ...

Page 68: ...ase sharply and then slowly decrease WASH PUMP MOTOR CAPACITOR PRESSURE SWITCH N C N O Pressure Switch Air Inlet Switch 1 Switch 2 Refer to page 4 20 for the procedure for servic ing the pressure switch 1 Unplug dishwasher or disconnect power 2 Disconnect the wire connector from the pressure switch terminals 3 Set the ohmmeter to the R x 1 scale 4 Touchtheohmmetertestleadstotheswitch 1 terminals b...

Page 69: ...cle that follows the initial display test interval whenever it detects an open circuit on the pressure switch soil sensor input TheDiagnosticsCyclealsomoni tors the normally open soil sensing pressure switch input for a stuck open condition by aborting wash Interval 3 and skipping imme diately to drain Interval 1 if the control detects an open pressure switch DISPLAY TEST All LEDs regardless of fu...

Page 70: ... 0 03 12 11 10 9 8 7 6 5 4 3 2 1 S T A N D Y B S T A N D Y B S T A N D Y B 0 05 0 02 0 05 0 10 0 02 0 05 0 02 1 00 0 05 0 25 1 30 88 d2 9 8 7 6 5 4 3 2 1 d2 CYCLE LEDs POTS PANS DELAY 4 HR CYCLE PROG STATUS LEDs INTERVAL TIME min sec AUTOMATED SENSOR CHECKS LOAD CHANGES LID ACTUATOR DRAIN MOTOR HEATER NUMERIC DISPLAY Software identification in intervals 10 and 11 PRESSURE SWITCH Skip immediately t...

Page 71: ...resis tance reading should go from infinity open circuit down to a readable resistance level The level may be different depending on your meter since there is a diode in the circuit If you are using a digital meter the resis tance reading should go from infinity open circuit down to a readable resistance level The level may be different depending on your meter since there is a diode in the circuit...

Page 72: ...wer bus to small loads from the beginning of the cycle to the end of the cycle Energized after the final rinse thermal hold through the end of the cycle Engages door latch release mechanism that opens the door lid when actuator turns off at the end of the cycle Energized at the beginning of the Main Wash 0 52sec all rinses and the purge 0 44 sec each Energized in middle of the Main Wash and all ri...

Page 73: ... fuses circuit breakers and junction box connections 2 Check the resistance of all connections in the power up circuit to the control and the connections between the keypad s and the control 3 Measure the resistance of the door switch contacts while checking the me chanical operation of the latch assembly Confirm that the switches are not loose from the assembly 4 Measure the resistance If open re...

Page 74: ...trol 3 Check control 1 Press the following key sequence in less than 3 seconds to turn Demo mode Off or On Rinse Only Sani Rinse Sani Rinse Rinse Only Sani Rinse Sani Rinse Note Diagnostics will also clear Demo 1 Customer Instruct explain thermal holds 2 Confirm temperature at sink recom mend 120 F 49 C Instruct customer to run water at sink before running dish washer 3 Confirm and correct install...

Page 75: ...the dishwasher replace the stopper 2 Loose connection to dish washer fill valve or in the valve circuit 3 Pressure switch stuck in over fill position 4 Open coil on fill valve solenoid 5 Drain stopper not in place or not secured properly 6 Inlet screen on fill valve plugged 7 Faulty fill valve drive circuit on the control 8 Customer perception of proper water level incorrect 9 Drain stopper not se...

Page 76: ...r wash performance Film on glasses and or dishes 1 Customer cycle selection not appropriate for dish load 2 Plugged or damaged screens 1 Hard water leaving film on dishes 1 Instruct the customer on the cycle selec tion 2 Inspect following 3 screens Remove the dish rack and inspect the fine filter screen Remove the coarse filter and the drain screen basket Clean or replace as needed 3 Check for fre...

Page 77: ...olenoid 5 Faulty dispenser drive circuit on control 4 Disconnect the leads and check the re sistance of the dispenser coil 5 Check the operation of the dispenser by the control during Diagnostics 1 Check all components and connections in the lid actuator circuit Check the re sistances of all connections and compo nents between the control and the lid actuator Check the resistance of the actuator a...

Page 78: ...6 10 NOTES ...

Page 79: ...URE O GY P2 2 THERMISTOR THERMOSTAT Y BK P2 3 WATER FILL BR P2 4 DISPENSER LBU P2 5 LID ACTUATOR W V P2 6 AC HOT MICRO BK W P6 HEATER W R P5 WASH MOTOR RETURN BU P4 OPEN P3 DRAIN MOTOR GY P12 1 R A R P12 2 OPEN P12 3 R A R U I LED LINE U I KEY LINE SCHEMATIC SHOWN WITH DOOR SWITCH ALL OTHER NORMALLY OPEN CONTACTS OPEN LINE 120V 60HZ THERMAL FUSE TCO DOOR SWITCH ELECTRONIC CONTROL TRIACS RELAYS SHO...

Page 80: ...WITCH W N OPENS WHEN OVERFILLED ELECTRONIC CONTROL P2 1 O GY ELECTRONIC CONTROL N O W N CLOSES WHEN FILL IS COMPLETE 21 22 14 11 FILL VALVE CIRCUIT WATER LEVEL SENSING CIRCUIT OVERFILL CONTACTS OF PRESSURE SWITCH FILL LEVEL CONTACTS OF PRESSURE SWITCH R BK P5 P7 W ELECTRONIC CONTROL BU TO MEASURE WINDING DISCONNECT CAPACITOR N V BK BK W T P9 P8 THERMAL FUSE TCO L1 ELECTRONIC CONTROL N O K1 RELAY 1...

Page 81: ...RAIN MOTOR DRAIN WINDING 27 Ω M FILL LEVEL CONTACTS OF PRESSURE SWITCH W R W L1 P2 2 Y BK T THERMISTOR 47 53k Ω 77 F 25 C 12 13k Ω 140 F 60 C N N C OR P7 W ELECTRONIC CONTROL ELECTRONIC CONTROL TEMPERATURE SENSING CIRCUIT HEATER CIRCUIT FUSE BK BK W T P6 P8 THERMAL FUSE TCO ELECTRONIC CONTROL N O K2 RELAY DOOR SWITCH HEATER 14 3 15 8 Ω THERMOSTAT HI LIMIT OPENS 199 217 F 93 103 C W N P2 5 P7 Q7 TR...

Page 82: ...7 4 NOTES ...

Page 83: ...RIZED SERVICER FOR LITERATURE ORDERS PHONE 1 800 851 4605 FOR TECHNICAL INFORMATION AND SERVICE POINTERS www servicematters com IN CANADA FOR PRODUCT SPECIFICATIONS AND WARRANTY INFORMATION CALL 1 800 461 5681 FOR TECHNICAL ASSISTANCE WHILE AT THE CUSTOMER S HOME CALL THE TECHNICAL ASSISTANCE LINE 1 800 488 4791 HAVE YOUR STORE NUMBER READY TO IDENTIFY YOU AS AN AUTHORIZED SERVICER FOR WHIRLPOOL P...

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