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Kistler dmf-p a300, Instruction Manual, Page: 1 / 35

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Kistler dmf-p a300 Instruction Manual Download Page 1

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Summary of Contents for dmf-p a300

Page 1: ... 8 1 598 08 06 58463 9 13 5 6013738 30 584 37 3 7JOBMC B 2PMMBJO MBQFNFKJ A OB JP H MO ...

Page 2: ......

Page 3: ...KJN JA KMD JFU OFKJN N OEB MBNPHO KC NP E E JDBN 2008 Kistler Group All rights reserved Except as expressly provided herein no part of this manual may be reproduced for any purpose without the express prior written consent of Kistler Group Kistler Group Eulachstrasse 22 8408 Winterthur Switzerland Tel 41 52 224 11 11 Fax 41 52 224 14 14 info kistler com www kistler com 92 1 38 3 3M O FDBM KEFHK 2K...

Page 4: ...5 6 LPT Printer interface parallel 17 5 5 7 Profibus DP 17 5 5 8 ProfiNet IO Option 18 5 5 9 Interbus S Option 18 5 5 10 Devicenet Option 19 5 5 11 Measuring Module Y force active 0 10V ext charge ampl 20 5 5 12 Measuring Module Y force Strain Gage 21 5 5 13 Measuring Module Y force Piezo Internal Charge Amplifier 22 5 5 14 Measuring Module X Displacement active 0 10V 23 5 5 15 Measuring Module X ...

Page 5: ...Manual No 1562 Part 2 Page 5 2 Note on Safety Do not operate the device in areas with danger of explosion An operation of the device in areas with risk of explosion is not permitted ...

Page 6: ...rkstations Advantages ü Forward backward measurement ü Traction compression applications ü Possibility for 4 quadrant measurement ü 32 setpoint records ü 8 evaluation functions window per nominal value ü Graphically editable windows ü Additional window types Hysteresis breakpoint gradient speed selective teach in operation ü Online and offline evaluations ü Statistics with protocol functions ü 100...

Page 7: ...Manual No 1562 Part 2 Page 7 3 2 Scope of Delivery Basic unit with slide in module each for X displacement and Y force and optional fieldbus interface and or digital I O module ...

Page 8: ...oining in tolerance range 5 Red signal indicator NOK Measurement joining not ok 6 Yellow signal indicator system OK Device ready for operation 7 ENTER key confirmation ENTER Accept value reset of piezo force sensors Menu Service 8 Description of the function keys e g key F1 à table 9 Function keys F1 to F7 menu dependent functions 8 9 1 2 3 4 5 6 7 Tab Curs Serv Soll w Kalib Dok u K1 Presse 2 4 Li...

Page 9: ...upply 24 V DC 2 LAN Ethernet 3 PS2 keyboard 4 Serial interface COM1 5 Serial interface COM2 6 Profibus option 7 Parallel printer 8 Fieldbus option 9 Fieldbus option 10 Digital I O module 11 PLC 12 Displacement sensor module 13 Displacement monitor output 14 Displacement input 15 Force sensor module 16 Force monitor output 17 Force input Description of the pin assignment see chapter 5 ...

Page 10: ...until Sequence_End changes to stage 1 high e g run to basic position or switching to manual operation Start of the force fit movement only when Sequence_End is in stage 0 low Measurement_Start can only be cut off if Sequence_End is in stage 0 low 100 ms before Measurement_Start is activated the PLC must set the outputs Setp rec0 to Setp rec24 for the required measuring program Measurement_Start is...

Page 11: ...urs Serv Ch S Setpt Calib Docu C1 Press 2 4 Linie 2 541r Sys OK SA 5 1 2 3 4 25 00 mm 100 kN P0 PLC Status Control Displacement signal X Status Control Fieldbus Parallel interface Joining process User Machine Process DMF P A300 Type 4737A User Control Joining techniques Mechanic Hydraulic Pneumatic ...

Page 12: ...LC passive activation 24 V 24 V 24 V 24 V max 100 mA max 20 mA per output The total of all currents must not exceed 100 mA 25 24 23 9 34 38 40 41 42 44 49 43 50 SystemOK Seq End OK IO NOK NIO Meas_Start Test Setp rec 20 Setp rec 21 Setp rec 22 Setp rec 23 Setp rec 24 Meas_Stop 0 Volt of 24Volt DMF P A300 PLC 24V 0V X Y ...

Page 13: ...Manual No 1562 Part 2 Page 13 5 3 Profibus DMF P A300 PLC Profibus DP Power on Profibus DP Profibus Interface Profibus DP 24V 0V X Y Caution Please observe the bus ending ...

Page 14: ... interfaces are available The following slide in modules are available Type Item number Measuring module Y force active 0 10V KSM025100 Measuring module Y force strain gage KSM025105 Measuring module Y force Piezo 500 000 pC KSM025102 Measuring module Y force Piezo 1 500 000 pC KSM025103 Measuring module X displacement active 0 10V KSM025110 Measuring module X displacement resistive KSM025117 Meas...

Page 15: ...ation 24 V DC 30W Counter plug BL 3 5 3 Weidmüller Assignment 0V PE 5 5 2 LAN Ethernet Connection 8 pol RJ 45 Designation LAN Assignment Address settings see menu System menu 5 5 3 Keyboard Connection PS2 socket Designation Keyb Assignment 1 2 3 5 4 6 Pin Signal 1 TX 2 TX 3 RX 4 n c 5 n c 6 RX 7 n c 8 n c Pin Signal 1 Data 2 n c 3 GND 4 5V 5 CLK 6 n c PE 0V ...

Page 16: ... 9 pole Designation COM1 Assignment 5 5 5 Serial Interface RS 232C COM2 Reserve Connection D Sub plug 9 pole Designation COM2 Assignment Pin Signal 1 2 RxD 3 TxD 4 5 GND 6 7 8 9 Pin Signal 1 DCD 2 RxD 3 TxD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Interface configuration Baud 9600 Databit 8 Stopbit 1 Parity none ...

Page 17: ... This connection serves for data protocol with an HP compatible printer 5 5 7 Profibus DP Item number KSM025090 Connection D Sub socket 9 pole Assignment Baud rate automatic recognition 9600 Bit s 12 MBit s Address setting see menu System setup 2 Submenu Fieldbus F3 Pin Signal 1 2 3 B Line 4 5 GND 6 Vcc 7 8 A Line 9 Housing Shield ...

Page 18: ...ystem setup 2 Submenu Fieldbus F3 5 5 9 Interbus S Option Item number KSM022961 Connection Bus IN D Sub plug 9 pole Assignment Connection Bus OUT D Sub socket 9 pole Assignment Housing Shield Baud rate 2 MBit s Address setting see menu System setup 2 Submenu Fieldbus F3 Pin Signal 1 TD 2 TD 3 RD 4 n c 5 n c 6 RD 7 n c 8 n c Pin Signal 1 DO1 2 DI1 3 GND 4 5 6 DO1 7 DI1 8 9 Pin Signal 1 DO2 2 DI2 3 ...

Page 19: ...lug MSTB2 5 5 G 5 08 Counter plug Socket MSTB2 5 5 ST 5 08 Phoenix Contact Assignment Baud rate adjustable 125 KBit s 250KBit s 500KBit s see menu System setup 2 Submenu Fieldbus F3 Address setting see menu System setup 2 Submenu Fieldbus F3 Pin Signal 1 V 2 CAN_L 3 Shield 4 CAN_H 5 V 1 5 ...

Page 20: ...r output Measuring range select at menu Calibration Y signal can be inverted refer programming manual Reset Operate for external charge amplifier at menu Calibration Y signal can be inverted refer programming manual Monitor output Connection Round connector socket 3 pole Assignment Output standardization 8V 100 Rear view monitor output not used measuring input not used 1 3 2 Pin Signal 1 output 0 ...

Page 21: ...nection Assignment Supply depending on the configuration Monitor output Connection Round connector socket 3 pole Assignment Output standardization 8V 100 Rear view 1 3 2 Pin Signal 1 Strain gage supply 2 Strain gage supply 3 Shield 4 Strain gage meas inp 5 Strain gage meas inp 6 Calibration signal Pin Signal 1 Output 0 10V 2 Shield 3 Mass 0V monitor output measuring input ...

Page 22: ... KSM025103 Measuring input Connection BNC socket Assignment Monitor output Connection Round connector socket 3 pole Assignment Output standardization 8V 100 Rear view monitor output not used measuring input not used 1 3 2 1 2 Pin Signal 1 Meas input 2 Mass outer conductor Pin Signal 1 Output 0 10V 2 Shield 3 Mass 0V ...

Page 23: ...oles Assignment Supply depending on the configuration Standard configuration 24V 0V Monitor output Connection Round connector socket 3 poles Assignment Output standardization 8V 100 Rear view monitor output not used measuring input not used Pin Signal 1 Input Meas Signal 2 Supply 3 Mass 0V 4 Shield 5 Supply Pin Signal 1 Output 0 10V 2 Shield 3 Mass 0V 1 3 2 ...

Page 24: ...t Connection Round connector socket 5 poles Assignment Monitor output Connection Round connector socket 3 poles Assignment Output standardization 8V 100 Rear view Pin Signal 1 Input meas signal 2 Supply 1 10 V 3 Supply 2 0 V 4 Shield 5 Pin Signal 1 Output 0 10V 2 Shield 3 Mass 0V 1 3 2 monitor output measuring input ...

Page 25: ...ion Round connector socket 5 poles Assignment Monitor output Connection Round connector socket 3 poles Assingment Output standardization 8V 100 Rear view monitor output not used measuring input not used Pin Signal 1 Input meas signal 2 Supply 1 10 V 3 Supply 2 0 V 4 Shield 5 Pin Signal 1 Output 0 10V 2 Shield 3 Mass 0V 1 3 2 ...

Page 26: ...ncremental Item number KSM025113 Measuring input Connection Round connector socket 8 pole Assigment A monitor output is not provided Rear view Pin Signal 1 pulse 1 2 pulse 1 3 pulse 2 4 pulse 2 5 Supply 5 V 6 Supply 0 V 7 Shield 8 Reference point not used measuring input ...

Page 27: ...ally for supply of extern sensors by the DMF P A300 Type 4737A In this case instead of a plug a 9 pole D sub socket is installed Additional information to the SSI signal can be obtained from the instruction manual of the transmitter A monitor output is not provided Rear view Pin Signal 1 0 V 2 CLK 3 CLK 4 Data 5 Data 6 7 8 supply 0 V 9 supply 24V plug socket measuring input not used ...

Page 28: ... selection 22 33 min F3 43 Measurement stop 32 max F4 44 Program selection 23 31 min F4 45 Y zero 30 46 29 47 Key switch 28 48 Backward measurement 27 49 Program selection 2 4 26 50 0 V reference 16 15 14 13 Y Trigger Start 12 Y Trigger End FS 11 X Trigger End 10 Ready 9 NOK NIO 17 0 Volt 7 Output voltage 24 V Output max 100 mA 8 Output voltage 24 V Output max 100 mA Voltage Current Inputs 24 V 10...

Page 29: ...ual No 1562 Part 2 Page 29 Connecting examples digital I O DMF P A300 DMF P A300 PLC passive control 24 V 24 V 24 V 24 V max 100 mA max 20 mA each output Sum of current of all outputs may not exceed 100 mA ...

Page 30: ...lection 24 Bitcoded program selection The selection is accepted with the next signal measurement start Any change of the program selection actuates immediately a transmission of the corresponding press parameters to the servocontroller Permitted selection range 0 31 Test cycle Intern system test and resetting of an error if possible X zero Evaluate actual X value as zero point Offset formation Cau...

Page 31: ...gger level the x axis is zeroed and the measurement started Y Trigger End FS YTE Y trigger level normally force Reaching or exceeding level output is set Signal is used for Fast Shutoff via y value Depending of setting Cycle End at menu System setup 1 the measurement can be terminated X Trigger End XTE Reaching of power off threshold end of value dependent evaluation via x value normally displacem...

Page 32: ...Manual No 1562 Part 2 Page 32 6 Informations and Data 6 1 Declaration of Conformity ...

Page 33: ...Manual No 1562 Part 2 Page 33 6 2 Technical Data ...

Page 34: ...Manual No 1562 Part 2 Page 34 6 3 Ordering Key ...

Page 35: ...Force sensor 20 Front view 8 Function 6 Function keys 8 I Incremental displacement sensor 14 26 Inductive displacement sensor 25 Interbus S 18 Interfaces 9 J Joining 6 K Keyboard 9 15 L List of contents 4 LPT 17 M Measuring cycle 10 Measuring module 14 20 21 22 23 24 25 26 27 N Note on safety 5 O Ordering key 34 P Parallel interface 12 14 28 30 31 Piezo 14 22 PLC 11 14 28 30 31 Printer 14 17 Profi...

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