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Kistler 4502A Series, Instruction Manual, Page: 1 / 24

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Instruction
Manual

Mini-Smart Torque

Sensor

Type 4502A

Version Q

(with standard square
connections)

Version H

(with standard hexagon

connections)

Version QA/HA

(with rotating angle

measuring system)

Version RA

(with round shaft and
rotation angle

measurement)

4502A_002-407e-03.08

S.I. Instruments

256 South Rd. Hilton

South Australia 5033

Ph (08) 8352 5511

[email protected]

www.si-instruments.com

Summary of Contents for 4502A Series

Page 1: ...s Version H with standard hexagon connections Version QA HA with rotating angle measuring system Version RA with round shaft and rotation angle measurement 4502A_002 407e 03 08 S I Instruments 256 Sou...

Page 2: ......

Page 3: ...improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements 2008 Kistler Group All rights reserved Except as expressly...

Page 4: ...QA HA and RA only 10 5 Electrical Connections 11 5 1 Plug Connection Tuchel 12 pin 12 5 1 1 Installing the Signal Lead 12 5 2 Instruction for Electrical Installation 13 5 3 Connecting Cable 14 5 3 1 C...

Page 5: ...ressure sensors and transmitters Signal conditioners indicators and calibrators Electronic control and monitoring systems as well as software for specific measurement applications Data transmission mo...

Page 6: ...structions for Electrical and Electronic Equipment Do not discard old electronic instruments in municipal trash For disposal at end of life please return this product to an authorized local electronic...

Page 7: ...ant and variable torques Torque measurement on the rotating shaft Integrated system for rotation angle measurement only version QA HA Application in the laboratory manufacture and quality control Idea...

Page 8: ...ain gauges and electronics with signal amplifier and A D transformer The connection box of the base body contains the stationary electronics for the signal formation The base body of the Sensor offers...

Page 9: ...Feed and inspection input of electronic measuring equipment electrically isolated stator rotor internal power supply Opto coupler Logic and modulator fiber optic rotary joint control DMS strain gages...

Page 10: ...and measuring signal Fig 4 Separate speed and measuring supply Shared access measuring supply for feed and measuring supply Interlink the feed and measuring supply evaluation electronic is to be made...

Page 11: ...showing the design of the rotation angle measuring system 1 Rotating shaft 2 Pulse disk 3 Forked light barrier with LED and photo diode 4 operation amplifier Features 360 light dark stripes on the pu...

Page 12: ...n QA HA and RA only with drive on square socket or hexagon end sense of rotation cw Fig 7 Adjustment for angle pulse output Output Pin G Output Pin B sense of rotation View A 1 A 1 drive side version...

Page 13: ...s 4502A_002 407e 03 08 Page 11 5 Electrical Connections Fig 8 Electrical connections Shielded lead of 0 14 mm nominal cross section Shielded lead Lead connector To power supply unit and display Torque...

Page 14: ...voltage of 5 VDC GND torque range detection L option Shield M 5 1 1 Installing the Signal Lead Do not run the lead parallel to power cables or control circuits Do not place the lead close to equipment...

Page 15: ...r Electrical Installation Fig 9 Electrical installation load machine with inventor or alike device F E M D C stator support unit min 16 V DC ripple max 100 mV anodic coating contingent to delete lengt...

Page 16: ...cting Cable 5 3 1 Cable Diagram with Plugs on Both Sides Fig 10 Cable diagram with plugs on both sides 5 3 2 Cable Diagram Plug Sensor Open Ends Article No 12497 Fig 11 Cable diagram plug sensor open...

Page 17: ...nections for plug in tools acc to DIN 3121 Torque meters of version H and HA have hexagon connections acc to DIN 3126 form E F The torque meters are plugged on to the drive spindle as shown below Appl...

Page 18: ...the lead parallel to power cables or control circuits The pin connection is explained in chapter 4 1 of this manual On each side of the torque measuring shaft there is a high quality bearing installe...

Page 19: ...ass 6 5 The torque measuring shaft is only a part of the shaft strang Radial and torsional vibrations may have a very bad impact on the performance of the torque shaft and the measuring signal For tha...

Page 20: ...valuation Fig 14 Supply circuit and evaluation VA 3600 4502A Data sheet 4160 Version RA L1 PE N 0 V 16 V 30 VDC Torque output 5 VDC Panel meter Quadrature counter PLC PC processing of measuring data T...

Page 21: ...torque to the torque meter Adjust the displayed reading to the corresponding value Plotting a calibration curve Calibrate the torque meter as described above Apply torque in 1 10 steps up to the full...

Page 22: ...alculation Example for Lever Arm Length g m M L whereby M Torque L Length of lever arm required m Mass required g 9 80665 m s standard gravity varies with location Fig 14 Calculation of lever arm leng...

Page 23: ...ature range is approx 20 000 hours Durability of bearings in working temperature range is approx 10 000 hours Renewal of bearings can only be effected at works Precision applications Yearly calibratio...

Page 24: ...prox 2 and 5 of full scale Torque meter has been overloaded Torsional vibration Torsional shock The zero reading can be readjusted once at the display Hysteresis between clockwise and anticlockwise to...

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