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Appendix 3 Scheduled Maintenance

Kirby Morgan Dive Systems, Inc.

1430 Jason Way Santa Maria, California 93455

Phone: 805/928-7772 Fax: 805/928-0342

www.KirbyMorgan.com email: [email protected]

RBY

MORGA

E SYSTEMS, I

Page 1 of 1

M-48 SuperMask

Scheduled Maintenance

AC T I O N

F R E Q U E N CY

R E F E R E N C E

Pre-Dive Inspection

Before Each Use

"PRE-Dive Inspection" on page 27

2. Post-Dive Procedures

After Each Use

"Post-Dive Cleaning and Inspection" on
page 36

3. Inspection Of Pod Dewater-

ing/Purge Valve Assembly

Daily

4. Inspection of Pod Catch/Release and Pod Hook

Daily

5. Replace tie wraps

At Least Every
12 Months, In-
spect Daily

6. Inspect mouthpiece

Daily

7. Inspect head harness, buckle as-

semblies and strap keepers

Daily

8. Inspect Nose clearing device

Daily

Summary of Contents for M-48 SuperMask

Page 1: ... forms of our products are trademark trade design and trade dress protected MMXXI Kirby Morgan Dive Systems Inc All rights reserved This user guide is made available for the express use of owner of this Kirby Morgan product No part of this user guide may be reproduced stored in any re trieval system or transmitted or used in any form or by any means whether graphic electronic mechanical photocopy ...

Page 2: ...ARE NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE HELMETS BANDMASKS AND AIR CONTROL SYSTEMS COVERED BY THIS WARRANTY ARE MARKETED AND SOLD BY KMDSI SOLELY FOR COM MERCIAL OR INDUSTRIAL USE AND ARE NOT A CONSUMER PRODUCT INTENDED FOR PERSONAL FAMILY OR HOUSEHOLD USE In purchasing any Product sub...

Page 3: ...g 15 Demand Regulator Adjustment Surface Supplied Pre Dive 16 Mounting Open Circuit Regulators 19 Tools and Components Needed for Installation of Regulator to SCUBA Pod 23 Regulator Hose 23 Head Harness Removal and Installation 23 Strap Keepers 23 Removal of the Mask Strap 24 Installation of the Mask Strap on Mask Frame 24 Cleaning the Face Port and Interior Surfaces 25 Communications with the M 4...

Page 4: ...Tilt to Purge Assembly 35 Dewatering Basics 35 Hands Free 35 Tilt to Purge Post Dive Procedures Checklist 36 Post Dive Cleaning and Inspection 37 Soft Pods and Mouthpiece Replacement Criteria 37 Cleaning Procedures 39 Germicidal Solutions Manufacturers 39 Conservation and Storage 40 Scheduled Maintenance 40 Disassembly Guidelines 41 Scheduled Maintenance Adjustments and Minor Repairs 41 Auto Purge...

Page 5: ...hpiece P N 810 022L 46 SCUBA Pod Assembly with Balanced SCUBA Regulator P N 200 130 46 Mask Bag P N 800 905 Appendix 1 PRE Dive Inspection Appendix 2 Post Dive Cleaning and Inspection Appendix 3 Scheduled Maintenance Exploded View Drawing of the M 48 SuperMask No Pod Exploded View Drawing of the SCUBA Pod P N 805 015 Records Notes ...

Page 6: ...situation which if not avoided could result in death or serious injury B WARNING This word indicates a potentially hazardous situation which if not avoided could result in death or serious injury B CAUTION This word indicates a potentially hazardous situation which if not avoided may result in minor or moderate in jury It may also be used to alert against unsafe practices NOTICE This word is used ...

Page 7: ...atus The SuperMask has been tested and certified by Dive Lab Inc Configu ration in both open and closed circuit modes have been tested and ap proved for use by the U S Military The mask when used with CE approved components conforms to the requirements of EN 250 2014 The two part modular full face mask is completely serviceable and manu factured with the finest materials using the highest quality ...

Page 8: ...ery easy but as with all new equipment training and practice is the key to enjoyable diving At the surface or while underwater the pod lower part can be effortlessly unfastened and resealed to allow Clear communication to support personnel Superior gas conservation before the dive by breathing ambient air Alternate gas switching from any demand regulator or additional Kirby Morgan pods Gas sharing...

Page 9: ...erMask in waters that are biologically chemically or radioactively polluted Radioactive chemi cal and biological contaminants can cause serious permanent bodily harm or death to the user While the M 48 SuperMask can minimize and help reduce the risks associated with the exposure to certain waterborne chemical and biological contamination it cannot protect the user in all situations or against all ...

Page 10: ...ificates for use with air down to 165 fsw 50 msw Compressed air must be compliant with the EN 12021 All the tables reporting the technical data and the pressure of use are relative to compressed air CE Marking On the right side of the mask frame the CE mark is printed On the lens the data reported is the following 1 The name of the manufacturer On the mask frame the data reported are the following...

Page 11: ... Document 210902001 11 Components of the M 48 SuperMask REGULATOR HOOK HEADHARNESS withquickreleasesystem LENS LENSFRAME CATCH RELEASE PODCATCH PODHOOKINGAREA NOSEPINCHPOCKET HEADHARNESS BUCKLES MOUTHPIECE PURGETUBE BALANCED PODCATCH RELEASE TILTVALVE WATERDUMP On select models STRAPKEEPER ...

Page 12: ...ed Also note that if purchased with and mounted to the pod is the new KMDSI Balance SCUBA second stage the pod will be equipped with the automatic water purge system and NOT the tilt to purge valve assembly If your M 48 SuperMask and SCUBA pod P N 805 015 are not already equipped with a Kirby Morgan second stage regulator it is important that the regulator to be installed use only the Kirby Morgan...

Page 13: ...A and M 48 SuperMask with a surface supply umbilical and KMDSI manifold block is 32 F 0 5 C B WARNING When diving surface supply using a high pressure source use only a high pressure source that has been filtered through a system that removes moisture down to at least 50 F 45 C to reduce the possibility of forming ice in the supply system Ice has the potential to dangerously restrict or cut off a ...

Page 14: ...ld practice donning doffing pod removal and replacement procedures on the surface in the dry Once the basic maneuvers have been practiced and the user is comfortable the user can move into a calm shallow controlled body of water 5 10 feet 1 3 meters in depth It is recommended that persons with previous full face mask experience make at least one thirty minute indoctrination dive prior to open wate...

Page 15: ... SuperMask is NOT equipped with a one way valve non return for surface supplied diving When using the mask for surface supplied diving it must be used with the KMDSI Manifold Block KMDSI P N 300 145 300 150 or 300 155 a suitable diving harness and emergency gas supply system Without the one way valve non return the diver could be subject to a squeeze if the umbilical supply is severed This can be ...

Page 16: ...g pilot assisted or servo regulators were found to exhibit higher levels of internal mask pressures when applying the purge button feature These levels were above the allowable limit This should be taken into consideration when choosing a second stage regulator for use with either mask If your mask was not supplied with a KMDSI regulator installed by the fac tory you will need to have an acceptabl...

Page 17: ...ome manufacturers have specially shaped mouthpiece mounting tubes that have mating mouthpieces These types of regulators cannot be used There must be a retaining lip at the end of the mouthpiece mounting tube of your regulator in order to retain the mouthpiece Use the included mouthpiece to check the mount tube compatibility The mouthpiece mount tube must have sufficient surface area to retain the...

Page 18: ...Use of a regulator that does not conform to the above stated requirements can result in drowning NOTE Some divers may find the mouthpiece as supplied to be too long It is possible to trim the mouthpiece to a shorter length Using scissors carefully shorten the mouthpiece at the trim edge notch as illustrated in Figure 1 TRIMNOTCH TRIMNOTCH Figure 1 the M 48 mouthpiece B WARNING Only the KMDSI mouth...

Page 19: ...an perform this installation correctly have the work performed by a trained technician at an authorized Kirby Morgan dealer Tools and Components Needed for Installation of Regulator to SCUBA Pod Needle Nose Pliers or Tie Wrap Gun Rated at 50 lbs 22 6 kg Side Cutter Pliers Pliers Tie Wrap P N 520 039 rated for minimum 50 lb 22 6 kg pull 1 Using the side cutters cut and remove the tie wrap that secu...

Page 20: ... demand regulator BOV DSV into the mouthpiece opening and fit so that the mouthpiece and pod opening are fully seated on the demand regulator BOV DSV Be certain everything is properly aligned straight Insert the mouthpiece into the pod first The end of the mouthpiece must align evenly with the end of the mouthpiece tube on the pod ...

Page 21: ...s Use of a weaker tie wrap or one that is LOW PROFILE could become loose and allow the regulator to pull out of the pod This could lead to flooding of the pod and death by drowning Use only a KMDSI tie wrap with a minimum pull rating of 50 lbs 22 6 kg Tighten the tie wrap properly using a tie wrap gun to achieve the correct tension If a tie wrap gun is not available use needle nose pliers to tight...

Page 22: ... Attach a 25 lb 11 3 kg weight or a filled 50 cu ft aluminum SCUBA tank to the demand regulator BOV DSV using string or tie wraps in the manner shown on this page Suspend the weight for 3 5 seconds from the pod with the pod mounted on a stable device if available and allowing the full weight to pull on the demand regulator BOV DSV If there is any doubt regarding the mounting of the regulator perfo...

Page 23: ...andard SuperMask mask strap is a four point semi stretch head harness with a quick release buckle P N 805 031 The head harness has four straps branching out from a circular junction that terminates into a quick release buckle The female end has a neoprene sleeve for diver s comfort while the male end is uncovered Each strap leg has many buckle adjustment teeth Keep in mind that these teeth should ...

Page 24: ...pered leading edge followed by the resistance ribs The resistance ribs will face the head or hood and the smooth side faces away from the head or hood This will provide correct threading through the assembly Reinstall the strap keeper into strap groove Repeat process for the remaining three straps NOTE The strap keepers prevent the straps from coming free from the buckles and must be in place prio...

Page 25: ... instructions In almost all cases you will need to open up one of the communications ports which are located below the bottom edge of the mask frame Secure using tie wrap KMDSI P N 520 038 Installing a Communications Port Plug If the mask has a communications system installed but you wish to use it without remove the communications system from the mask You will now need to plug the communications ...

Page 26: ...the water dump valve body is seating correctly in the lower recess of the pod skirt Follow up by moving the tip of your finger around the leading edge of the Water Dump Valve Body to verify uniform seating into the pod skirt B CAUTION Prior to diving a complete inspection of the mask and all related gear should be made in accordance with the pre dive set up procedures and pre dive checklists to en...

Page 27: ...E 6 Inspect following pod components Hook Regulator BOV DSV Catch Release Dewater Purge Valve Mouthpiece is Secure Nose Pinch Assembly Pod Catch Release requires routine inspection before and after each dive to ensure part is in op timum working condition When attaching pod assembly to the mask pod catch release should make a snapping sound while engaging each ratchet tooth on mask catch No sound ...

Page 28: ... and position the chin into the lower section 4 Lightly tighten the top head harness straps first positioning the mask as nec essary for a comfortable fit on the face 5 Lightly tighten the lower head harness straps Do not over tighten The mask should fit snug but should be comfortable Equalizing The nose cavity of the SuperMask is used as the method for equalizing Because the actual nose pocket of...

Page 29: ...while in the water can lead to an accident re sulting in severe injury or death Connecting the Pod to the Mask Only when you are ready to enter the water is it necessary to fasten the pod to the mask frame Whether you are using a demand regulator BOV or DSV it is essential to practice donning and removing the pod on and off the mask before you enter the water 1 Engage the hook on the pod onto the ...

Page 30: ...od To dewater the pod refer to Dewatering Basics on page 35 Alternate Method for connecting the Pod 1 Place the mouthpiece in your mouth first Clear the regulator or BOV by both closing your mouth and pushing the purge button or by force fully exhaling into the mouthpiece If using a DSV exhaling into the mouthpiece to clear the regulator is your only option 2 With the mouthpiece in your mouth slid...

Page 31: ...e face with the wet suit hood over the mask skirt should be typical Latex dryhoods found on certain drysuits are thin enough to be worn either close to the face with the mask skirt on top of the hood or with the mask skirt close to the face in the configuration when using a neoprene hood Kirby Morgan has designed a unique attached hood made specifically for this mask It gives the optimum positioni...

Page 32: ...ater Users of the M 48 SuperMask should practice donning doffing pod removal and replacement procedures on the surface in the dry first An excellent way to practice this is while sitting in front of a mirror This will allow you to see exactly how things should align to obtain proper attach ment As you progress with the technique start attempting this with your eyes closed Doing this for several mi...

Page 33: ...to serious injuries or death Releasing the Pod from the Mask While Underwater First the regulator adjustment knob should be turned in or detuned Squeeze the front and the back parts of the pod Catch Release together to release the pod from the mask Swing the pod forward and to the left in an arcing motion to free the pod Hook from the mask HOOK BACKCATCH RELEASE FRONT Once the right side of the po...

Page 34: ...the system will act in the same manner as a traditional mask and second stage when SCUBA diving B WARNING Never dive the pod without a mouthpiece installed A mouthpiece allows use of the pod even if the pod is not sealed to the mask or if the mask strap fails Having a bite on the mouthpiece will help maintain a good seal to the mask Also buddy breathing cannot be readily accomplished without a mou...

Page 35: ...les are seen escaping from the dewatering purge valve the mask has been cleared Dewatering Basics The same concept of clearing the mask applies to dewatering the pod Increased pressure by exhaling through the nose is the force that pushes water through the water dump purge valve to clear the pod When air bubbles are seen escaping from the valve the mask has been cleared Hands Free When using the S...

Page 36: ...ning and Inspection Kirby Morgan Dive Systems Inc 1430 Jason Way Santa Maria California 93455 Phone 805 928 7772 Fax 805 928 0342 www KirbyMorgan com email kmdsi KirbyMorgan com K IRBY MORGAN D IVE SYSTEMS Inc M 48 Post Dive Cleaning and Inspection Diver Name Date NO STEP INIT 1 Remove pod from mask 2 Soapy Solution Wash Prepare solution of warm water 80 100 F and mild hand type dish washing soap ...

Page 37: ...while engaging the second and final ratchet tooth on pod Catch No sound or physical contact while engaging first ratchet tooth on mask hook indicative of material fatigue Visual inspection of mouthpiece reveals cracks tears or general deterio ration REMEMBER If any area of the pod lenses mask or mask strap fails your MOUTHPIECE could be your LIFELINE Make certain it is properly installed and in go...

Page 38: ...n or Palmolive can be used With a solution of approximately one tablespoon of mild dish soap per gallon of warm water a cleaning time of ten to fifteen minutes parts submerged with some agitation with cleaning rag is sufficient Extended time should be avoided A nylon toothbrush and or tube brush can be used to remove corrosion After cleaning rinse all parts thoroughly with fresh water and allow dr...

Page 39: ...If germicidal solution ap pears to be drying apply more solution to keep components wet for full ten minutes After ten minutes thoroughly rinse components under fresh potable running water while brushing or rubbing components If equipment is not being used immediately allow components to air dry or pat dry with clean towel and reassemble Germicidal Solutions Manufacturers 1 SaniZide Plus P N 34805...

Page 40: ...pairs and overhauls must be com pleted by M 48 SuperMask authorized trained technicians NOTE Read and understand each section before attempting the pro cedures found in the tables found in the user guide Refer to the accompanying figures for location of callouts included in these maintenance steps Also refer to the parts information included in Exploded View Drawing of the M 48 SuperMask No Pod on...

Page 41: ...ast Every 12 Months In spect Daily 6 Inspect mouthpiece Daily 7 Inspect head harness buckle as semblies and strap keepers Daily 8 Inspect Nose clearing device Daily NOTICE Store spare valves and soft goods in a cool dark dry place Avoid prolonged exposure to temperatures above 90 F 32 C and or exposure to ultraviolet rays or chemi cal fumes Adjustments and Minor Repairs Auto Purge Assembly NOTE Th...

Page 42: ...ert purge sleeve into purge tube as shown insert photo Make certain the direction of the sleeve is correct and that it is pushed all the way into the purge tube 7 Insert these two parts together into the tube of the pod skirt until they are against the ex haust valve and water dump valve body Proper fit will show no signs of bulging or dis placement on the tube with alignment of the tube pointing ...

Page 43: ...ean using a soft bristle brush and cleaning solution on the exterior surfaces of assembly Place in ultrasonic cleaner using cleaning solution for 10 minutes Re clean with soft bristle brush if needed 4 Inspect component for damage Replace if needed 5 Install the water dump valve body and valve back into the pod skirt as one unit Verify cor rect orientation of the valve and seating into skirt tube ...

Page 44: ...le settings and arrives from our factory positioned at the optimal setting If adjustment is needed remove the three screws and washers from inside the pod frame and remove the pod hook cover found on the outside of the assembly With the hook accessible move the hook one slot closer to the front of the pod away from the mouth Once it is secured into the new slot reinstall the pod hook cover followe...

Page 45: ...own comes in three configurations P N 300 150 with 9 16 Oxygen fitting P N 300 155 with 6 JIC fitting or P N 300 145 with standard SCUBA fitting It is equipped with an Emergency Gas Supply valve four low pressure outlets and a one way valve non return Communications Port Plug P N 820 155 If communications have been removed the Communi cations Port Plug allows the mask to be used without communicat...

Page 46: ...ator in our product line the Balanced SCUBA regulator The flexible shroud gives the diver a wider activation area over tra ditional purge button systems This shroud also incorporates a wide exhaust body that aids in lowering the exhalation effort and deflects exhaust bubbles away from the diver s field of vision The SCUBA pod with the Balanced SCUBA regulator comes standard with a balanced water p...

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Page 48: ...g Head harness adjustment buckles should be checked for damage and tested for proper function Ensure each strap has a keeper 5 Visually inspect viewing lenses They should be clean and clear A good practice is to APPLY ANTI FOG SOLUTION PRIOR TO USE 6 Inspect following pod components Hook Regulator BOV DSV Catch Release Dewater Purge Valve Mouthpiece is Secure Nose Pinch Assembly Pod Catch Release ...

Page 49: ...olution for 2 3 minutes use soft bristle brush or clean ing rag Allow mask to soak for 10 minutes then rinse thoroughly with clean fresh water 3 Ensure all debris such as sand and dirt is removed from regulator mouthpiece and BOV DSV inhalation and exhalation ports Clean the regulator BOV or DSV IAW manufacturer s instructions Thoroughly rinse the tilt to purge valve 4 Rotate Regulator Adjustment ...

Page 50: ...c All Rights Reserved Document 160825001 Page 1 of 1 M 48 SuperMask Scheduled Maintenance ACTION FREQUENCY REFERENCE 1 Pre Dive Inspection Before Each Use PRE Dive Inspection on page 27 2 Post Dive Procedures After Each Use Post Dive Cleaning and Inspection on page 36 3 Inspection Of Pod Dewater ing Purge Valve Assembly Daily 4 Inspection of Pod Catch Release and Pod Hook Daily 5 Replace tie wraps...

Page 51: ...h rap Keeper ask Skirt ns Retainer ckle Assembly Non Mag ckle Tab Hold Plug ckle Cap ns ns Clear rew asher ck Plug ckle Mount Plate Left ckle Assembly Non Mag Left ckle Cap Left rew w Frame Retainer ckle Cap Retainer d Catch w Frame ckle Mount Plate Right ckle Assembly Non Mag Right ckle Cap Right e Wrap mm port plug n are labeled Non Mag That claim uction startup of this mask and NOT uct is to be...

Page 52: ...0 233 Buckle Cap Left 15 830 014 Screw 16 820 041 Jaw Frame Retainer 17 820 031 Buckle Cap Retainer 18 820 045 Pod Catch 19 820 036 Jaw Frame 20 820 226 Buckle Mount Plate Right 21 805 152 Buckle Assembly Non Mag Right 22 820 232 Buckle Cap Right 23 520 038 Tie Wrap 24 820 155 Comm port plug NOTE Although some components herein are labeled Non Mag That claim is based on tests performed at initial ...

Page 53: ...e Long 2 520 039 Tie Wrap 3 830 011 Screw 4 830 011 Screw 5 330 205 Washer 6 820 100 Pod Frame 7 820 110 Pod Hook 8 820 115 Pod Hook Cover 9 810 100 Pod Cover Scuba 10 820 157 Retainer Pod Cover Bottom 11 820 126 Hinge Mount Pod Lock Location Part Description 12 820 120 Water Dump Valve Body 13 810 025 Valve Purge 14 520 038 Tie Wrap 15 850 105 Please Order P N 805 047 Valve Stem Tilt to Purge 16 ...

Page 54: ...Records 54 MMXXI Kirby Morgan Dive Systems Inc All rights reserved Document 210902001 Records Balanced SCUBA Serial Number Date of Purchase KMDSI Dealer Dealer Phone Number Dealer Email Notes ...

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Page 56: ...1430 Jason Way Santa Maria CA 93455 Phone 805 928 7772 Fax 805 928 0342 www kirbymorgan com E mail kmdsi kirbymorgan com ...

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