DIESEL GENERATOR
SINGLE-PHASE: K DE2200X/E K DE3500X/E/T K DE5000X/E/T K DE6500X/E/T/TA K DE6700T/TA K DA6700TA/TAOTHREE-PHASE: K DE6500X3/E3/T3 K DE6700T3/TA3 K DA6700TA3/TAO3
MAINTENANCE MANUAL
Page 1: ...DIESEL GENERATOR SINGLE PHASE K DE2200X E K DE3500X E T K DE5000X E T K DE6500X E T TA K DE6700T TA K DA6700TA TAO THREE PHASE K DE6500X3 E3 T3 K DE6700T3 TA3 K DA6700TA3 TAO3 MAINTENANCE MANUAL...
Page 2: ...tion in the fitting box or near machine after reading because it is regularly needed If this introduction is lost or damaged please order one from local KIPOR dealer Please provide this introduction t...
Page 3: ...Electric Precautions 2 7Parts Name 2 8Location of Generating Set Series Number 2 9Maintenance Norm for Generating Set 2 10 Torque List Torque Value 2 11 Factory Settings of Generating Set 2 12 Trouble...
Page 4: ...fler 4 2Control Panel 4 2 1A C Receptacle 4 2 2D C Receptacle or Terminal Post 4 2 3Starting Switch 4 2 4Voltmeter 4 2 5Air Breaker 4 2 6Engine Oil Alerting Apparatus 4 3Generator 4 3 1Generator 4 3 2...
Page 5: ...3000 240 120 3600 3000 3600 3600 3600 3000 3000 230 230 230 240 120 240 120 240 120 Single phase Self excitation 12V 8 3A 60 50 60 1 7 2 230 3000 2 2 240 120 3600 Single phase 3 2 3 8 Rated voltage V...
Page 6: ...100 79 Open frame 370 16 14 5 830 532 740 140 70 Silent 370 16 14 5 845 547 742 150 79 Silent Recoil starter Electric starter X Recoil starter E Recoil starter Electric starter Electric starter Elect...
Page 7: ...t kW Rated output V Rated current A Phase Poweer factor cos Rated welding current A Welding work voltage V Welding work condition DC Welding and generating set Generating work condition AC Welding vol...
Page 8: ...200X E 120V 250 240 230 220 0 2 4 6 8 10 KDE2200X E 240V 0 2 4 6 8 10 KDE2200X E 18 16 14 12 10 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 KDE3500X E 120V 130 120 110 100 KDE3500X E 240V 0 2 4 6 8 10...
Page 9: ...10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 250 240 230 220 0 2 4 6 8 10 12 14 16 18 20 22 KDE6700T TA 240V KDE6700T TA 0 2 4 6 8 10 18 16 14 12 10 KDE6500EW XW 75 70 65 60 55 50 45 40 35 30 25...
Page 10: ...KDE6500X E X3 E3 generator sets KDE6500T T3 generator sets KDE6700T TA T3 TA3 generator sets KDE6500XW EW generator sets 930...
Page 11: ...ch Single voltoge output Excitation winding Assistant excitation winding Main winding Main winding Stop electomagnet Voltmeter Sampling winding KDE2200X Double voltage selective output electric schema...
Page 12: ...winding Assistant excitation winding Air switch Over loading protection Current mutual inducator Air switch Air switch Output Output Voltmeter mdicates KDE3500E KDE6500E Single roltage output electric...
Page 13: ...tor light Black Yellow Main winding Main winding Sampling winding Excitation winding Assistant excitation winding Electric switch lock Start electromagnet Storage battery Throttle electromagnetic valv...
Page 14: ...d Breaker Blue Red Black Red Black Voltage sampling converter Grey Grey Grey Grey Green White White Yellow Yellow Green Orange Flywheel AC Brown Purple Protect Red Blue Red Fuse White White Fuse Simpl...
Page 15: ...n Absorption board red black blue black white black Welding output Plastic sheath Plastic sheath Red Blue Driving board Control modele Plastic sheath Red Black Brown Breaker Blue Blue Red KDE6500XW Ma...
Page 16: ...s are not rainproof so please protect your generator set from rain snow and water Running at wet place may cause short circuit or electric shock Please connect ground wire for your generator to avoid...
Page 17: ...low the instructions and symbols in page 2 3 2 6 Electric precautions 2 6 1 Hold the connector body to disconnect the connector Do not disconnect by pulling the wire harness To disconnect the locking...
Page 18: ...sion lever Engine speed lever Oil drain plug Muffler Fuel filler cap Split pin Fuel gavge Fuse seat Volometer Cooling plate Switch lock Plug Eareh bolt Dc terminal Door lock Exhaust cap Fuel tank cove...
Page 19: ...series Open frame generator sets KDE2200X EKDE6500X E KDE6500EW XW at outer iron plate of generator stator to be specifically below fuel tank Silent generator sets KDE6500T T3 KDE6700T T3 KDE6700TA K...
Page 20: ...nal flange face bolt Hexagonal flange face bolt Hexagonal flange face bolt Hexagonal flange face bolt Hexagonal bolt Hexagonal bolt Hexagonal flange face bolt Hexagonal flange face bolt Hexagonal flan...
Page 21: ...olt Hexagonal flange face bolt Hexagonal nut Hexagonal head bolt Hexagonal head bolt Cross slotted pan head screw Hexagonal nut Hexagonal flange face bolt Cross slotted pan head screw Hexagonal head b...
Page 22: ...insulation chamber Cover plate of cabinet back door Connecting wire of battery M8X25 M10X210 M6X140 M10X45 M10 M10 M5X12 M10 M6X18 M8X16 M6X18 M8X16 M6X25 M6X18 M5X12 M5X12 M6X18 M8 M6X18 M6X18 M5X20...
Page 23: ...3 4 0 9 2 0 9 0 9 0 9 0 9 0 9 0 9 0 9 2 3 0 9 0 9 0 9 13 22 7 22 29 7 15 7 7 7 7 7 7 7 15 22 7 7 7 Tighten bolt of fore back end cover Hydraulic pressure regulator Hexagonal flange face bolt Hexagona...
Page 24: ...ove table 2 11 2 The protecting setting values of the digital panel divide to A The standard setting value of leaving factory Low oil pressure protection Protection by stopping if the oil pressure low...
Page 25: ...l Interturn short circuit of electric machine main winding coil Short circuit of electric machine rotor winding coil Lossofmagnetisminelectricmachinerotormagneticsteel Short circuit of electric machin...
Page 26: ...f Troubleshooting 1 Troubleshooting steps for difficult starting of diesel engine set Fig Flow chart for Diesel 1 Circuit and battery section Difficult starting of failure to start Electric starting R...
Page 27: ...carburettor oil line system for sei zing or clogging Check engine regulating bolt or regulating lever for seizing Replace AVR Check the rotor in generator for iron core Check the rear end cover of ge...
Page 28: ...eck engine oil Always check the engine oil level with the generating set on a level surface before starting and refill if necessary The engine may be damaged if operated with insufficient engine oil i...
Page 29: ...to snap back against the engine Return it gently When the engine is difficult to start in cold weather remove the screw plug from the cylinder head cover and add 2 cc engine oil 3 2 4 2 Electric star...
Page 30: ...r vibration in generator 2 Whether the engine runs rough 3 Check the color of exhaust Is it black or too white If you notice any of the above mentioned phenomenon happened stop the engine and find out...
Page 31: ...hile it is still connected with the battery Never use DC 12 V and AC at the same time ATTENDED Battery exhausts explosive gas Keep sparks flames and cigarettes away from the battery T o prevent from c...
Page 32: ...ll on and the generating set will stop automatically 3 If the abnormal condition still presents carry out the troubleshooting checks for engine automatic stopping 4 1 1 Engine oil Check oil level Chec...
Page 33: ...ne pump or high pressure oil pipe while fill oil Remedy 1 Stop the generating set Check oil tank and oil pipe for oil break 2 If oil break happens refill fuel oil 3 Loosen the circlip at the intake pi...
Page 34: ...a Removing and reinstalling Caution Remove and reinstall the muffler after the engine is cooled down 1 Protective hood of muffler In quiet generating set the cooling plate must be removed then remove...
Page 35: ...tch patchplug is loosened result in heating up Remedy 1 Checkout the resistance for each switch position with a multimeters The on off relation should comply with the table above otherwise there would...
Page 36: ...nal posts with a multimeter for on off relation ON is normal OFF is faulty 2 Replace voltmeter 4 2 6 PCB parts for engine oil alarming and stopping Check Checkout the contact and circuit of relay on P...
Page 37: ...rt the semicircle clip ring into key groove 2 Install the rotor on the crankshaft 3 Fix the rotor with a belt spanner secure the 10MM flange bolt to specified torque Tightening torque 50 Nm 5 0 kgf m...
Page 38: ...t of air duct on cabinet to ensure ventilation Each sound absorbing sponge should be not clogged Service 1 The fault phenomena is insufficient AC current output during generating set running Air duct...
Page 39: ...6 Bigwasher6 Rear door weldment Bolt M6x16 Bolt M5x15 Shock pad of air cleaner port Bolt M5x12 Spring washer 5 Closing plate of air cleaner Transtormer Cabimet weldment Bolt M6x20 Spring washer Bolt M...
Page 40: ...ng signal high is valid Input terminal 2 for current of phase C Input terminal 2 for current of phase B Input terminal 2 for current of phase A PhaseBvoltageinput thephase voltage intransforned PhaseA...
Page 41: ...ly At this point the protection function for electrical parameter is revoked b Turn the electric switch lock from ON to OFF then restart generating set Phase number setting Display Toggle switch DIP4...
Page 42: ...k engine oil 2 Check fuel oil 3 Check engine oil sensor 4 Check oil line for air 5 Check connecting wire Remark Action to be taken Frequency exceeds 55 Hz or 65 Hz Sustain for 5 seconds then stop 1 Ch...
Page 43: ...isplay window 2 When protection stopping happens you can press key FUN to inquire the parameters before protection 3 Do not remove battery during generating set running otherwise the electrical device...
Page 44: ...ing 5 Phase number setting 4 Phase number setting 3 Voltage setting 2 Voltage setting let 3 Voltage setting 2 Voltage setting let 3 Voltage setting 2 Voltage setting let 3 Voltage setting 2 Voltage se...
