background image

 1 

 Tel: 01702 435566 — E-mail: [email protected] 

Brompton Hub Kit 

Installation Manual 

Important: 

For your own safety you must read this manual in 

full before attempting to fit the kit to your bike. You must also 
ensure that you fit the kit in strict accordance with the 
instructions. If you are unsure of any of the procedures, have 
the kit fitted by a professional. 

  

Summary of Contents for Brompton Hub

Page 1: ...Manual Important For your own safety you must read this manual in full before attempting to fit the kit to your bike You must also ensure that you fit the kit in strict accordance with the instructions If you are unsure of any of the procedures have the kit fitted by a professional ...

Page 2: ...ician to install your kit these costs are not covered by Woosh Bikes Warranty Terms If your kit is fitted by a professional installer it will be covered by our standard one year warranty which means that in the event of a failure you would first need to have the person that installed your kit con firm the issue and likely cause then you or the installer would need to contact us and provide us with...

Page 3: ...er if there are any missing parts contact us on 01702 435566 The kit comprises of a motor wheel controller pedelec sensor display frog battery and battery mounts As well as the items shown below you will also have a selection of bolts fixings a motor wheel and a battery charger not pictured ...

Page 4: ...n this manual to see which connections go where If the kit does not power up contact us straight away on 01702 435566 or send an email preferably with pictures to support wooshbikes co uk Assuming the kit powers up and the display comes on you can then proceed to install the kit Fit the motor wheel first this is normally very straightforward but if there are any issues fitting the mo tor wheel it ...

Page 5: ...erture on the motor downwards towards the ground This cable is then looped upwards towards the handlebars where it will meet a matching connector coming from the controller Pedelec sensor Use a crank puller to remove the right crank Undo the bottom bracket cup and then fit the pedelec sensor behind the lip of the cup and then re fit the cup Next slide the PAS along the axle as far as it will go an...

Page 6: ...tted next are shown below left Drop the white into the rear of the black casing and feed the four M5 cross head bolts through the metal support from the other side and then secure it to the bike The round opening in the side of the black plastic should be on the left as you look at the bike the right side if you were sitting on the bike When tightening these four bolts tighten them a little each a...

Page 7: ...is part of the casing with it like this Don t forget to tighten the two bolts to properly secure the lock in place when you re done tightening the other six nuts bolts Ensure that the moulded plug it sitting in the correct position before fitting the two halves together see below right Display The LCD would normally be fitted on the left as shown below Use a 3mm allen key to release the clamp and ...

Page 8: ...lack and red and should be mated with the matching leads from the battery mount controller To pedelec To display To battery To motor The cables should be run alongside the existing cables already on the bike as much as possible and Shrink the supplied heat shrink sleeving over the battery cable connectors and then use the ribbed cable tidy to secure hide the cables You will need to purchase a pouc...

Page 9: ...f the bike The battery has a meter showing the remaining capacity and a light which would normally be used when the battery is fitted to the rear of a bike To see the state of the battery press the Voltage button and to switch the light on off press the light button The light will cycle from Off On Flashing Off The meter showing the remaining battery capacity is made up of several LED s they are m...

Page 10: ...not attempt to repair the battery Do not immerse the battery in water Keep the battery away from children Do not drop pierce or otherwise damage the battery Ensure the battery is not exposed to temperatures above 55 degrees Celsius or extreme humidity Do not use the bike in an environment where temperatures are below 5 degrees Celsius Lithium batteries do not perform at their best during the winte...

Page 11: ...e speed of the current trip MAX the maximum speed achieved during the current journey To switch between these modes tap the middle button to cycle through them After a few seconds of showing the selected info the display will revert back to the default screen showing the current speed and assistance level To reset the trip and access some advanced settings press and hold both button either side of...

Page 12: ...le email a couple of photos illustrating the problem and we ll normally get back to you within an hour or two on weekdays Support staff are not available at the weekends though if you send an email it will normally be read and replied to on the following Monday except on bank holidays Email support wooshbikes co uk Telephone 01702 435566 ...

Reviews: