Kikusui DSI1020 Installation Manual Download Page 2

2

DSI1020/ DSI3020

About the Manuals

This operation manual describes the physical and electrical
aspects of the product. For details on how to use the product,
see the operation manual for the application software.
For details on how to handle hardware including Kikusui AC
power supplies, see the operation manual of the correspond-
ing device.
You can download the most recent version of these manuals
from the Kikusui Electronics Corporation website (http://
www.kikusui.co.jp/en/download/).

How to read this manual

This manual is designed to be read from beginning to end.
We recommend that you read it thoroughly before using this
product for the first time.

Copyrights

The contents of this manual may not be reproduced, in whole
or in part, without the prior consent of the copyright holder.
The specifications of this product and the contents of this
manual are subject to change without prior notice.
Copyright© 2014 Kikusui Electronics Corporation

Related manuals

PCR-LE/PCR-LE2 series AC power supplies

• PCR-LE series manuals
• PCR-LE2 series manuals

PCR-LE series AC power supply options

• Single-phase three-wire output driver (2P05-PCR-LE)

setup guide

• Three-phase output driver (3P05-PCR-LE) setup guide

SD009-PCR-LE application software

• SD009-PCR-LE Quick Immunity Sequencer 2 Ver. 3.x

setup guide and operation guide

• In this manual, DSI1020/DSI3020 Dip Simulator is also 

referred to as “the product,” “this product,” or “DSI.”

• In this manual, Kikusui AC Power Supplies (PCR-LE series 

or PCR-LE2 series) are also referred to as “the AC power 
supplies.”

• The term “PC” is used to refer generally to both personal 

computers and workstations.

• This manual also uses abbreviations for wiring systems.

Single-phase two-wire: 1P2W
Single-phase three-wire: 1P3W
Three-phase three-wire: 3P3W
Three-phase four-wire: 3P4W

• This manual refers to each phase of a wiring system as U 

phase, V phase, W phase, and N phase. These phases cor-
respond respectively to the R, S, T, and N phases used in 
other manufacturers’ products.

• The following markings are used in the explanations in this 

manual.

Indicates a potentially hazardous situation which, if
ignored, could result in death or serious injury.

Indicates a potentially hazardous situation which, if
ignored, may result in damage to the product or other
property.

Indicates information that you should know.

Indicates a reference to detailed information.

Notations used in this manual

WARNING

CAUTION

See

Summary of Contents for DSI1020

Page 1: ...uct s component names and functions 12 Test system installation procedure 16 Connecting the sync signal interface 18 Connecting the test circuit 20 Connecting the communication interface 38 Connecting...

Page 2: ...ee wire output driver 2P05 PCR LE setup guide Three phase output driver 3P05 PCR LE setup guide SD009 PCR LE application software SD009 PCR LE Quick Immunity Sequencer 2 Ver 3 x setup guide and operat...

Page 3: ...ary is installed For details on installing the VISA library see the SD009 PCR LE application software setup guide GPIB interface factory option A communication interface unit for controlling the produ...

Page 4: ...not connect electrical appliances that are nor mally used with commercial power supplies as the PCR LE Series load This product is not designed or manufactured for general home or consumer use Input...

Page 5: ...circulate around it Allow at least 20 cm of space between the product and the nearest wall or obstacles Do not place objects on top of the product Placing objects especially heavy ones on top of the p...

Page 6: ...ial care when carrying the product over a slope or across steps Check the weight that is indicated on the heavy object warning label that you affixed at the time of installation If you are using a for...

Page 7: ...s to 5 s voltage dips 0 40 70 and 80 and phase voltage and line voltage tests Voltage dips short interruptions and voltage variations immunity tests PHASE IN PHASE OUT OUT RS 232C standard GPIB optio...

Page 8: ...duct is standard equipped with an RS 232C interface Options p 3 You can add a USB or GPIB interface as a factory option These options gives you flexi bility in constructing your test system Input volt...

Page 9: ...PCR LE KHA3000 EUT U V L L N N G SENSING AUX SLOT3 SEQ TRIG OUT L L N N G SENSING W L L L1 L2 L3 N TRIG IN AUX TRIG OUT PHASE IN PCR CONTROL U V W N N N G SENSING G G G V A V A V A EUT Oscilloscope U...

Page 10: ...lling the Test System Be sure to use this product in combination with one or more Kikusui PCR LE or PCR LE2 series AC power supplies It cannot be combined with AC power supplies made by other manufact...

Page 11: ...l interface Install the control board supplied with this product in SLOT3 of the master AC power supply Application software for controlling the test system Use the SD009 PCR LE Quick Immunity Sequenc...

Page 12: ...power supplies see the AC power supply manual Product s component names and functions Model DSI1020 front panel 1020 POWER Power indicator 1 Caster 4 Rack mount bracket 3 POWER 2 Name Function Power i...

Page 13: ...DSI1020 DSI3020 13 Installing the Test System Model DSI3020 front panel POWER Power indicator 1 Caster 4 POWER 2...

Page 14: ...A 100 240V 50 0 60Hz 65VA MAX V V 14 Name Function AUX An exclusive input terminal for receiving overheat protection signals PCR CON TROL from a LIN series line impedance network in a total test syste...

Page 15: ...RICAL GROUND WARNING DSI3020 WEIGHT APPROX 230kg AC INPUT 100 240V 50 60Hz 150VA MAX AUX 1 AC INPUT 11 OUTPUT 12 INPUT 13 Protective conductor terminal 10 VOLTAGE MONITOR CURRENT MONITOR TRIG IN 5 6 8...

Page 16: ...ct the sync signal interface Connect the test circuit Connect the communication interface Note that to use a single phase three wire three phase three wire or three phase four wire output test circuit...

Page 17: ...or three phase three wire or three phase four wire output 3UHSDUH WKUHH SRZHU VXSSOLHV 8 SKDVH XQLW 9 SKDVH unit and W phase unit QVWDOO D WKUHH SKDVH RXWSXW GULYHU LQ HDFK XQLW DQG FRQQHFW 1 2 3 3 6...

Page 18: ...or example the metal parts of the rear panel to discharge any static electricity from your body 3 Remove the screws that are holding the SLOT 3 cover rear panel in place from the AC power supply and r...

Page 19: ...supplies are turned off 2 Connect the control cable supplied with this product Connect one end of the cable to the connector of the control board that was installed in the AC power supply Connect the...

Page 20: ...itch off and then shut off the power supply from the switchboard Be sure to ground the product to prevent electric shock Never connect the INPUT terminal block of this product to the AC line The inter...

Page 21: ...nel of this product 4 Connect the OUTPUT terminal blocks of the AC power supplies to the INPUT terminal block of this product using wires Refer to DSI1020 test circuits two types p 22 and DSI3020 test...

Page 22: ...20 two types Q Which AC power supply series to use and how many Terminal block used EUT input circuit supported by each test circuit Test circuit 1 Test circuit 2 PCR LE Model DSI1020 OUTPUT 1P2W term...

Page 23: ...uit 4 Test circuit 5 Test circuit 6 Test circuit 7 Q Which terminal block to use PCR LE Model DSI3020 PCR LE PCR LE OUTPUT 1P2W terminal block OUTPUT 3P4W 1P3W terminal block PCR LE2 1 unit 1P2W 1P2W...

Page 24: ...1 unit G N L PCR LE Series AC Power Supply DSI1020 Dip Simulator OUTPUT terminal screw size The output terminal shape on the PCR500LE is different from the above figure For details see the PCR LE seri...

Page 25: ...put terminal L Input terminal L Output terminal L Terminal L Output terminal N Input terminal N Output terminal N Terminal N Output terminal G Input terminal G Output terminal G Terminal G See 1 4 2 5...

Page 26: ...2 DSI1020 PCR LE2 1 unit N G L PCR LE2 Series AC Power Supply DSI1020 Dip Simulator OUTPUT 1P2W terminal screw size The output terminal shape on the PCR27000LE2 is different from the above figure For...

Page 27: ...Output terminal L Terminal L Output terminal N Input terminal N Output terminal N Terminal N Output terminal G Input terminal G Output terminal G Terminal G 1 OUTPUT 1P2W terminal block See 1 4 2 5 3...

Page 28: ...Power Supply OUTPUT terminal screw size The output terminal shape on the PCR500LE is different from the above figure For details see the PCR LE series manual M4 PCR500LE PCR1000LE PCR2000LE M5 PCR300...

Page 29: ...put terminal L Input terminal U Output terminal U Terminal L Output terminal N Input terminal N Output terminal N Terminal N Output terminal G Input terminal G Output terminal G Terminal G See 1 4 2 5...

Page 30: ...t of single phase three wire 5 4 6 2 3 1 7 8 9 10 Test circuit 4 DSI3020 PCR LE 2 units G N L OUTPUT terminal PCR LE Series AC Power Supply OUTPUT terminal screw size The output terminal shape on the...

Page 31: ...utput terminal V Terminal V V phase output terminal L Input terminal V Output terminal N Terminal N V phase output terminal N Input terminal N Output terminal G Terminal G U phase output terminal G In...

Page 32: ...e one third that of three phase Likewise the single phase three wire power will be two thirds that of three phase 2 3 1 7 5 4 8 6 9 10 12 13 14 11 Test circuit 5 DSI3020 PCR LE 3 units G N L PCR LE Se...

Page 33: ...N Input terminal N1 Output terminal N Terminal N W phase output terminal L Input terminal W Output terminal G Terminal G W phase output terminal N Input terminal N1 U phase output terminal G Input te...

Page 34: ...CR LE2 Series AC Power Supply DSI3020 Dip Simulator OUTPUT 1P2W terminal screw size M8 PCR6000LE2 PCR9000LE2 PCR27000LE2 OUTPUT terminal screw size M6 INPUT terminal screw size M6 OUTPUT 1P2W terminal...

Page 35: ...Output terminal U Terminal L Output terminal N Input terminal N Output terminal N Terminal N Output terminal G Input terminal G Output terminal G Terminal G 1 OUTPUT 1P2W terminal block See 1 4 2 5 3...

Page 36: ...C Power Supply OUTPUT 3P4W 1P3W terminal screw size The output terminal shape on the PCR27000LE2 is different from the above figure For details see the PCR LE2 series manual M5 PCR6000LE2 PCR9000LE2 M...

Page 37: ...inal W Input terminal W Output terminal W Terminal W Output terminal N Input terminal N2 Output terminal N Terminal N Output terminal G Input terminal G Output terminal G Terminal G 1 OUTPUT 3P4W 1P3W...

Page 38: ...s Configuring the interface If the product has a factory option interface you can select the interface you want to use using the communication interface switches We recommend that you turn off the pow...

Page 39: ...te for the communication interface that you are using Communication interface cables are not included with this product For the PC system requirements see the SD009 PCR LE application software setup g...

Page 40: ...connected TRIG OUT terminal This is an output terminal for transmitting trigger signals for starting and stopping voltage dips and short interruptions and starting and stopping voltage variation Trig...

Page 41: ...UTPUT OUTPUT INPUT OUTPUT LIN3020JF PCR LE U V L L N N G SENSING AUX SLOT3 SEQ TRIG OUT L L N N G SENSING W L L TRIG IN AUX TRIG OUT VOLTAGE MONITOR CURRENT MONITOR PHASE IN PCR CONTROL N N G SENSING...

Page 42: ...rd Use crimping terminals that match the size of the screws of the switchboard terminals 7 Attach the terminal block cover that you removed in step 3 WARNING Risk of electric shock This product confor...

Page 43: ...at you are using Output from this product Relays are inserted in the input circuit of this product as shown below These relays switch to on dip simulator circuit only when the dip simulator is enabled...

Page 44: ...n the following order Single phase three wire Turn on the U phase unit first and then the V phase unit within 15 seconds or turn on both units at the same time Three phase three wire or three phase fo...

Page 45: ...000 VA 1500 VA 2000 VA2 230 V1 1 0 Not allowed3 870 VA 1700 VA 2600 VA 3500 VA 4600 VA2 4600 VA2 0 0 44 VA 310 VA 580 VA 850 VA 1300 VA 2200 VA Three phase Load power factor PCR500LE 3 units PCR1000LE...

Page 46: ...0 UT 40 Arms phase At test voltage 40 UT Peak value 500 Apeak 1 s or less Voltage overshoot1 5 of the UT Test voltage UT 100 V to 240 V load 100 When varied from 0 UT to 100 UT phase angle 90 Voltage...

Page 47: ...ss High level 2 5 V or higher Load impedance 10 k or higher Trigger signal input1 Conforms to the trigger output SEQ TRIG OUT signal of the PCR LE PCR LE2 series AC power supplies RS232C1 1 Use the st...

Page 48: ...on location Indoors altitude of up to 2000 m overvoltage category II Temperature and humidity range in which specifications are guaranteed 23 C 5 C 73 4 F 41 F Operating tempera ture and humidity rang...

Page 49: ...ing MAX585 MAX23 0 480 18 9 430 16 9 460 18 1 MAX485 MAX19 1 133 3 5 25 36 7 1 44 146 5 75 133 3 5 25 4 0 16 486 19 1 4 M5 400 15 7 4 M10 520 20 5 MAX570 MAX22 4 4 14 300 11 8 570 22 4 390 15 4 20 0 7...

Page 50: ...Unit mm inches DSI3020 outline drawing 968 38 1 430 16 9 MAX1070 MAX42 1 650 25 6 20 0 79 50 1 97 250 9 84 50 1 97 150 5 91 150 5 91 4 M12 4 M5 400 15 7 520 20 5 MAX570 MAX22 4 300 11 8 570 22 390 15...

Page 51: ...Connectable EUT input circuits Start point End point Cable 1 Signal connector PCR LE rear panel SLOT 3 PHASE IN connector DSI1020 Control cable supplied with this product 2 Output terminal L PCR LE In...

Page 52: ...nnect to the EUT or relay terminals Start point End point Cable 1 Signal connector PCR LE SLOT 3 PHASE IN connector DSI3020 Control cable supplied with this product 2 Output terminal L PCR LE Input te...

Page 53: ...hase connector PCR LE U phase unit SLOT 1 Three phase connector PCR LE V phase unit SLOT 1 Supplied three phase output driver cable 2 Signal connector PCR LE U phase unit SLOT 3 PHASE IN connector DSI...

Page 54: ...unit PCR LE series AC power supply V phase unit PCR LE series AC power supply W phase unit DSI3020 Dip Simulator SLOT4 SLOT4 SLOT4 SLOT2 SLOT2 SLOT2 SLOT1 Use the communication interface of the U pha...

Page 55: ...utput terminal G PCR LE U phase unit Output terminal G PCR LE V phase unit Single core wire2 8 Output terminal G PCR LE U phase unit Input terminal G DSI3020 Single core wire2 9 Output terminal L PCR...

Page 56: ...EUT input circuits 1P2W Start point End point Cable 1 Signal connector PCR LE2 SLOT 3 PHASE IN connector DSI1020 Control cable supplied with this product 2 Output terminal L PCR LE2 1 Input terminal L...

Page 57: ...T input circuits 1P2W Start point End point Cable 1 Signal connector PCR LE2 SLOT 3 PHASE IN connector DSI3020 Control cable supplied with this product 2 Output terminal L PCR LE2 1 Input terminal U D...

Page 58: ...connector PCR LE2 SLOT 3 PHASE IN connector DSI3020 Control cable supplied with this product 2 Output terminal U PCR LE2 1 Input terminal U DSI3020 Single core wire2 3 Output terminal V PCR LE2 1 Inpu...

Page 59: ...opped with an error Did you install the control board supplied with this product into the PCR LE PCR LE2 series power supply that you are using Did you use the control cable supplied with the product...

Page 60: ...4 standard 7 10 input terminal block 15 installation location precautions 5 O options 3 OUTPUT 15 output single phase three wire 11 16 three phase four wire 11 16 three phase three wire 11 16 28 outpu...

Page 61: ...ikusui co jp pi Name of hazardous materials and symbol of element in the equipment and quantity Environment friendly Use Period Pb Hg Cd Cr VI PBB PBDE c c c c c c c c c c c c c c c c c c c c c GB T 2...

Page 62: ...62 DSI1020 DSI3020 This page has been intentionally left blank...

Page 63: ......

Page 64: ...can be provided for a fee In either case please contact your Kikusui agent or distributor At that time inform your agent or distributor of the Part No written on the front cover of this manual Every...

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