BP-34
BODY PANEL REPAIR PROCEDURE
REAR SIDE MEMBER
REMOVAL
1.
Depending on the extent of damage, if the right side
member is to be replaced it should be measured and
marked 80 mm from the rear floor side member tooling
hole center.
NOTE
The flowing procedure illustrates a repair for the right
rear floor side member. The procedure may also be
applied the left rear floor side member.
2.
Remove the rear floor side member by drilling out all
attaching spotwelds.
3.
Prepare all surfaces to be welded.
INSTALLATION
1.
Transcribe the cutline to the new rear floor side member.
Cut at line and drill out the spotwelds attaching the
reinforcement and separate it.
2.
Fit and clamp the new rear floor side member in place
for welding.
Measure to ensure dimensions are accurate as given
in the body dimension charts.
3.
MIG plug weld at the holes and MIG butt weld the
seam in the side member.
4.
Clean and prepare all surfaces to be welded and remove
all residue.
5.
Apply the two-part epoxy primer to the interior of the
rear floor side member.
BMGBP6604A
80mm
80mm
80mm
BMGBP6604B
BMGBP6607
BMGBP6604C
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