Kia K2500 2007 Manual Download Page 140

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In case of an emergency

Removing the spare tire

1. Insert the wheel nut wrench to the

spare tire carrier and insert the
wrench lever to the wheel nut
wrench (for 1 Ton only).

Insert the crank lever to the spare
tire carrier (for 1.4 Ton only).

2. Turn the wheel nut wrench (or

crank lever) counterclockwise, and
the spare tire comes down.

3. Disconnect the steel wire from the

tire support hook after the spare
tire comes down completely.

1PUA4011

1PUA4025

■

1 Ton

■

1.4 Ton

1PUA4009B

1PUA4024

■

1 Ton

• 2WD

• 4WD

■

1.4 Ton

Support hook

Rear tire

Front tire

Tire support hook

Summary of Contents for K2500 2007

Page 1: ...me answers First Kia is the oldest car company in Korea It s a company that has thousands of employees focused on building high quality vehicles at affordable prices The first syllable Ki in the word...

Page 2: ...ow the recommendations to help assure enjoyable and safe oper ation of your new vehicle Kia offers a great variety of options components and fea tures for its various models Therefore the equipment de...

Page 3: ...ii 1 2 3 4 5 6 7 8 9 Introduction Your vehicle at a glance Knowing your vehicle Driving your vehicle Driving tips In case of an emergency Maintenance Specifications Index table of contents...

Page 4: ...1 2 3 4 5 6 7 8 9 How to use this manual 1 2 Vehicle break in process 1 3 Introduction...

Page 5: ...ndex it has an alphabetical listing of all informa tion in your manual Sections This manual has eight sec tions plus an index Each section begins with a brief list of contents so you can tell at a gla...

Page 6: ...1 000 km 600 miles you may add to the perform ance economy and life of your vehi cle Do not race the engine Do not maintain a single speed for long periods of time either fast or slow Varying engine s...

Page 7: ...1 2 3 4 5 6 7 8 9 Exterior overview 2 2 Interior overview 2 3 Your vehicle at a glance...

Page 8: ...Your vehicle at a glance 2 2 1 2 3 4 5 6 7 8 9 EXTERIOR OVERVIEW 1 Hood 2 Headlights 3 Wiper 4 Door 5 Side gate Rear gate 6 Tire 7 Window 8 Antenna 1PUB0001...

Page 9: ...clutch fluid 4 Instrument cluster 5 Light control Turn signals 6 Wiper Washer 7 Glove box 8 Hood release lever 9 Headlight leveling device 10 Steering wheel 11 Shift lever 12 Parking brake 13 Vent co...

Page 10: ...ow 3 6 Seat 3 8 Safety belts 3 16 Hood 3 30 Rear gate 3 32 Side gate 3 33 Fuel filler 3 34 Mirrors 3 35 Interior lights 3 36 Storage compartment 3 37 Interior features 3 39 Antenna 3 42 Exterior tool...

Page 11: ...will enable an authorized Kia Dealer to duplicate the keys easily Remove the plate and store it in a safe place Also record the code number and keep it in a safe and handy place but not in the vehicl...

Page 12: ...curely To lock a door without the key push the inside door lock button to the Lock position and close the door NOTICE Always remove the ignition key engage the parking brake close all windows and lock...

Page 13: ...the path of the door Opening a door when some thing is approaching can cause damage or injury Operating door locks from inside the vehicle To unlock a door push the door lock button to the Unlock pos...

Page 14: ...dows and lock all doors when leaving your vehicle unattended WARNING Unattended children An enclosed vehicle can become extremely hot causing death or severe injury to unat tended children or animals...

Page 15: ...fore closing a win dow Manual windows if equipped Use the window crank to open and close each window NOTICE If you notice buffeting and pulsation wind shock with either side win dow open you should op...

Page 16: ...or pull up the front portion of the corresponding switch Power window timer if equipped The power windows can be operated for approximately 30 seconds after the ignition key is removed or turned to th...

Page 17: ...dren should never be left unattended in the car WARNING Driver s seat Never attempt to adjust seat while the vehicle is moving This could result in loss of control and an accident caus ing death serio...

Page 18: ...ease the lever and make sure the seat is locked in place Adjusting the seatback recliner if equipped To recline the seatback 1 Lean forward slightly and lift up on the seatback recline lever located o...

Page 19: ...e the headrest raise it as far as it can go then press the release button while pulling upward 1PUA2023 WARNING Driving or riding in a vehicle with a front seatback reclined could lead to serious or f...

Page 20: ...and fold the seatback forward To use it by seat push down the release lever beside the seat and stand the seatback upright 1PUA2026 1PUA2025 CAUTION When you fold the center seat back put the center s...

Page 21: ...e cargo area or sit or recline on folded seatbacks while the vehicle is in motion When resetting the seatback to the upright position make sure it is securely latched by pushing it forward and rear wa...

Page 22: ...knobs on both sides and fold forward the seatback To return the seatback to its upright position pull up the seatback until it locks into position Rear seat cushion under box There is multipurpose re...

Page 23: ...he front seats 4 Remove the bolts on the cover and remove the cover Front passenger s seat To access the engine room under the front passenger s seat 1 Fold the passenger s seatback and center seatbac...

Page 24: ...ing or within 30 seconds after shutting off engine High pressure pump rail injectors and high pressure pipes are subject to high pres sure even after the engine stopped The fuel jet produced by fuel l...

Page 25: ...unlocked during normal vehicle operation This allows the occupants some freedom of movement and increased comfort while using the safety belts If a force is applied to the vehicle such as a strong st...

Page 26: ...sion The entire restraint system should be inspected following any collision All belts retrac tors anchors and hardware damaged by a collision should be replaced before the vehicle is operated again W...

Page 27: ...ly to work properly in an accident Each seating position in your vehicle has a specific safety belt assembly that includes a buckle and tongue designed to be used together For greatest effectiveness f...

Page 28: ...he ignition switch ON 1GQA2083 CAUTION Never close the doors on any part of the lap or shoulder belt It can damage the safety belt or buckle which could increase the risk of injury in case of an acci...

Page 29: ...icating the belt is locked in the buckle 4 Position the lap portion of the belt across your lap as LOW ON THE HIPS as possible to reduce the risk of sliding under it during an accident Adjust the belt...

Page 30: ...e safety belt under the outside arm or behind the back Never wear the shoulder por tion of the safety belt across the neck or face Wear the lap portion of the safety belt as low on the hips as possibl...

Page 31: ...open end of the buckle until an audible click is heard indicating the latch is locked Make sure the belt is not twisted 1GHA2265 Lengthen 1CTA2048 1PUA2090 WARNING When you do not fasten the safety be...

Page 32: ...bing and pull 4 Make sure that the belt is placed as LOW ON THE HIPS as possi ble To unfasten the lap belt Press the release button on buckle 1CTA2049 1CTA2050 Adjust to a snug fit Keep as low on hip...

Page 33: ...ke modifications or addi tions to the safety belt After wearing a safety belt make sure it fully retracts to the stowed position Do not allow the belt to get caught in the door when you close it Restr...

Page 34: ...satisfy the Safety Standards of your country Make sure that any child restraint system you use in your vehicle is labelled as complying with those safety stan dards The child restraint system should b...

Page 35: ...et devices are available from independent manufacturers which help pull the shoulder belt down and away from the child s face or neck Installation on the rear seats WARNING Shoulder belts on small chi...

Page 36: ...raint system in the desired position 2 Extend the shoulder lap belt from its retractor 3 Route the lap shoulder belt through the restraint according to the seat manufacturer s instruc tions 4 Buckle t...

Page 37: ...child safety seats that have been officially approved and are appropriate for your children When using the child safety seats refer to the following table X Seat position not suitable for children in...

Page 38: ...system on the center rear seat 2 Extend the latch plate tongue of the lap belt 3 Route the lap belt through the restraint according to the seat manufacturer s instructions 4 Buckle the seat belt and a...

Page 39: ...t panel to unlatch the hood The hood should pop open slightly 2 Go to the front of the vehicle raise the hood slightly pull the second ary latch inside of the hood center and lift the hood 3 Lift the...

Page 40: ...aps in the under hood area must be correctly installed Jack must be secured in its retainer to prevent it from rattling for 1Ton only 2 Secure the support rod in its clip 3 Lower the hood to about 30...

Page 41: ...ear gate up and lock the rear gate handle in place Make sure the rear gate is properly locked before driving REAR GATE 1PUB2005 1PUA2019 WARNING When the rear combination lamps are hidden other road u...

Page 42: ...handle from the hook after pulling it up 3 Lower the side gate slowly with it received on both arms Closing the side gate 1 Lift the side gate up and lock the side gate handle in place 2 Push the kno...

Page 43: ...pped 3 To remove the cap turn the fuel tank cap counterclockwise 4 Refuel as needed 5 To install the cap turn it clockwise until it clicks This indicates that the cap is securely tightened NOTICE Make...

Page 44: ...off the mirror face this may damage the surface of the glass If ice should restrict move ment of the mirror do not force the mirror for adjustment To remove ice use a deicer spray or a sponge or soft...

Page 45: ...le the day night lever is in the day position Pull the day night lever toward you to reduce glare from the headlights of vehicles behind you during night driving Remember that you lose some rearview c...

Page 46: ...icle is moving Glove box To open the glove box pull the han dle and the glove box will automati cally open Close the glove box after use For your convenience a tissue hold er is located in the glove b...

Page 47: ...d Net pocket if equipped It can be used for storing documents or papers etc Do not keep pens or small items in the net pocket It can go in the pock et and would not come out Also it can cause noise wh...

Page 48: ...ries shavers hand held vacu ums and coffee pots for example may damage the socket or cause electrical failure If the lighter does not pop out within 30 seconds remove it to prevent overheating Ashtray...

Page 49: ...cup holder Cup holder could be damaged 1PUA2080 1PUA2081 WARNING Hot liquids Do not place uncovered cups of hot liquid in the cup holder while the vehicle is in motion If the hot liquid spills you co...

Page 50: ...n the knob to the left H will advance the time displayed by one hour MINUTE Turn the knob to the right M will advance the time displayed by one minute RESET To clear away minutes press the knob with y...

Page 51: ...car wash or a place with a low height clearance be sure that the anten na is fully retracted The exterior tool box is located behind the rear tire on right side to store jack To open it pull up the c...

Page 52: ...Brake system 4 8 Steering wheel 4 13 Instrument cluster 4 16 Gauges 4 18 Warnings and indicators 4 21 Lighting 4 27 Wipers and washers 4 31 Defroster for middle east 4 33 Hazard warning flasher 4 33...

Page 53: ...es are operative ON The warning lights can be checked before the engine is started This is the normal running position after the engine is started Do not leave the ignition switch ON if the engine is...

Page 54: ...shift lever is engaged in 1st gear set the parking brake fully and shut the engine off Unexpected and sudden vehicle movement may occur if these precau tions are not taken Continued Continued Never r...

Page 55: ...ine starts a maximum of 10 sec onds then release the key NOTICE If the engine were not started within 10 seconds after the preheating is completed turn the ignition key once more to the LOCK position...

Page 56: ...d engine for 2 7L 3 0L engine only 1 If the glow indicator light goes out start the engine 2 Pull the warm up switch out and turn it clockwise after starting the engine 3 Turn the warm up switch OFF b...

Page 57: ...ring a heavy engine load the engine should be allowed to idle as shown in the chart below before turning it off This idle time will allow the turbo charger to cool prior to shutting the engine off WAR...

Page 58: ...hi cle stopped on an upgrade while waiting for a traffic light etc Downshifting When you must slow down in heavy traffic or while driving up steep hills downshift before the engine starts to labor Dow...

Page 59: ...raction Power brakes Your vehicle has power assisted brakes that adjust automatically through normal usage In the event that the power assisted brakes lose power because of a stalled engine or some ot...

Page 60: ...pply them lightly while maintaining a safe for ward speed until brake per formance returns to normal WARNING Brakes Do not drive with your foot resting on the brake pedal This will create abnormal hig...

Page 61: ...te a problem with your brakes NOTICE To avoid costly brake repairs do not continue to drive with worn brake pads Rear drum brakes Your rear drum brakes do not have wear indicators Therefore have the r...

Page 62: ...ng brake To prevent unintentional movement when stopped and leaving the vehicle do not use the gearshift lever in place of the parking brake Set the parking brake AND make sure the gearshift lever is...

Page 63: ...ntion is necessary If at all possible cease driving the vehicle immediately If that is not pos sible use extreme caution while operating the vehicle and only con tinue to drive the vehicle until you c...

Page 64: ...5 seconds with the engine running Holding the steering wheel for more than 5 seconds in either position may cause damage to the power steer ing pump If the power steering drive belt breaks or if the p...

Page 65: ...while permitting you to see the instrument panel warning lights and gauges 1 Pull the lever upward and hold it to unlock 2 Raise or lower the steering wheel to the desired position 3 After adjust rele...

Page 66: ...arly to be sure it operates properly CAUTION To sound the horn press the area indicated by the horn symbol on your steering wheel see illustration The horn will operate only when this area is pressed...

Page 67: ...NT CLUSTER 1 Engine temperature gauge 2 Turn signal indicators 3 Headlight high beam indicator 4 Speedometer 5 Fuel gauge 6 Warning and indicator lights 7 Tripmeter mode reset button 8 Odometer Tripme...

Page 68: ...gine temperature gauge 2 Turn signal indicators 3 Headlight high beam indicator 4 Speedometer 5 Fuel gauge 6 Warning and indicator lights 7 Tripmeter mode reset button 8 Odometer Tripmeter 9 Tachomete...

Page 69: ...indicates the for ward speed of the vehicle Odometer Tripmeter You can choose the odometer trip meter A and tripmeter B by pressing the tripmeter mode button Odometer The odometer indicates the total...

Page 70: ...indicates the approximate number of engine revo lutions per minute rpm Use the tachometer to select the cor rect shift points and to prevent lug ging and or over revving the engine The tachometer poin...

Page 71: ...e pointer moves beyond the normal range area toward the H position it indicates overheat ing that may damage the engine Fuel gauge The fuel gauge indicates the approx imate amount of fuel remaining in...

Page 72: ...arning light illuminates while driving 1 Drive safely to the side of the road and stop 2 With the engine off check the engine oil level If the level is low add oil as required If the warning light rem...

Page 73: ...the START or ON posi tion The warning light should go off when the parking brake is released Low brake fluid level warning If the warning light remains on it may indicate that the brake fluid level in...

Page 74: ...indicates the fuel tank is nearly empty When it comes on you should add fuel as soon as possible Driving with the fuel level warning light on or with the fuel level below E can cause the engine to mis...

Page 75: ...nts If this light illuminates while driving it indicates that a potential problem has been detected somewhere in the emission control system Generally your vehicle will continue to be drivable and wil...

Page 76: ...er competent repair shop as soon as possible Fuel filter warning The light comes on if water in the fuel filter is accumulated more than nor mal Drain water if the light is turned on Driving with the...

Page 77: ...he ignition key is left in the ignition switch in the LOCK or ACC position the key reminder warning chime will sound This is to prevent you from locking your keys in the vehicle Parking start warning...

Page 78: ...door 2 Turn the parklights off and on again using the light switch on the steering column Lighting control The light switch has a Headlight and a Taillight position To operate the lights turn the kno...

Page 79: ...n to the nor mal low beam position when released The headlight switch does not need to be on to use this flashing feature Turn signals The ignition switch must be on for the turn signals to function T...

Page 80: ...have a poor electrical con nection in the circuit Rear fog light if equipped To turn the rear fog lights on turn the headlight switch to the headlight on position and press the rear fog light button T...

Page 81: ...helpful in many different driving conditions and it is especial ly helpful after dawn and before sun set The DRL system will make your low beam headlights turn OFF when 1 The head light switch is on 2...

Page 82: ...T Wiper operates intermittently at the same wiping intervals Use this mode in a light rain or mist LO Normal wiper speed HI Fast wiper speed NOTICE If there is heavy accumulation of snow or ice on the...

Page 83: ...Windshield washers In the OFF position pull the lever gently toward you to spray washer fluid on the windshield and to run the wipers 1 3 cycles Use this function when the wind shield is dirty The sp...

Page 84: ...gain NOTICE To prevent damage to the conduc tors bonded to the inside surface of the rear window never use sharp instruments or window cleaners containing abrasives to clean the window To prevent the...

Page 85: ...ehicle 34 4 1 2 3 4 5 6 7 8 9 CLIMATE CONTROL SYSTEM IF EQUIPPED 1 Mode selection knob 2 Fan speed control knob 3 Temperature control knob 4 Air intake control button 5 Air conditioning button if equi...

Page 86: ...ON position for fan operation 0 Fan off 1 Low speed 2 Medium speed 3 High speed 4 Maximum speed Temperature control knob The temperature control knob allows you to control the temperature of the air f...

Page 87: ...ged from the outlet outlet port Face floor position Air flow is directed towards the face and the floor The air to the floor is warmer than the air to the face except when the temper ature control is...

Page 88: ...e side window defrosters The outside fresh air and air conditioning will be selected automatically outlet port Defrost position Most of the air flow is directed to the windshield with a small amount o...

Page 89: ...the button is not illuminated when the outside fresh air position is selected With the outside fresh air position selected air enters the vehicle from outside and is heated or cooled according to the...

Page 90: ...position may allow humidity to increase inside vehicle which may fog the glass and obscure visibility Do not sleep in a vehicle with air conditioning or heating system on It may cause seri ous harm or...

Page 91: ...d turn the air conditioning system if equipped on If cool air is desired at face level for bi level operation set the mode to the position If the windshield fogs up set the mode to the position Air co...

Page 92: ...uge indi cates engine overheating When opening the windows in humid weather air conditioning may create water droplets inside the vehicle Since excessive water droplets may cause to damage to electric...

Page 93: ...ir conditioning compressor is automatically turned off for a few seconds when the accelerator is fully depressed wide open throt tle When operating the air condition ing system use the outside fresh a...

Page 94: ...e of the air conditioning system is reduced it is important that the correct type and amount of oil and refrigerant is used Otherwise damage to the compressor and abnormal system operation may occur C...

Page 95: ...sition 2 Set the temperature to the extreme hot position 3 Select the position 4 The outside fresh air and air con ditioning will be selected 1PUA2069 1PUA2070 CAUTION Do not use the or posi tion duri...

Page 96: ...probability of fogging up the inside of the windshield the air intake control is set to the outside fresh air position automatically if any of following occur The mode is selected to the or while the...

Page 97: ...light in the air intake control button will blink 3 times with 0 5 second of interval It indi cates that the defogging logic is can celed or returned to the programmed status If the battery has been d...

Page 98: ...severe binding and chattering condition when turning the steering wheel Four wheel driving on flat roads for a long period can also cause the differential oil temperature to increase resulting in dam...

Page 99: ...ode is used when driving off roads wet or snow covered roads with normal speed The 4WD indicator light will be turned on to remind you that you are in the 4H mode 4L Four wheel drive low speed maximum...

Page 100: ...ter or mud or over steep hills When you are driving up or down hills drive as close to straight up and down the hills as possible Use extreme caution in going up or down steep hills since you can flip...

Page 101: ...teep hills Driving across the contour of steep hills can be extremely dangerous This danger can come from slight changes in the hill angle which can destabilize the vehi cle Even if the vehicle is mai...

Page 102: ...ast in water the water spray can get into the engine compartment and wet the ignition system causing your vehicle to sudden ly stop If this happens and your vehicle is in a tilted position your vehicl...

Page 103: ...8 9 1 2 3 4 5 6 7 8 9 Emission control system 5 2 Before driving 5 4 Suggestions for economical operation 5 5 Special driving conditions 5 6 Trailer towing 5 11 Overloading 5 19 Label information 5 20...

Page 104: ...exhaust fumes of any kind inside your vehi cle have it inspected and repaired immediately by an authorized Kia dealer If you ever suspect exhaust fumes are coming into your vehi cle drive it only wit...

Page 105: ...are coasting with the ignition off and descending steep grades in gear with the ignition off Do not operate the engine at high idle speed for extended periods 5 minutes or more Avoid idling the engin...

Page 106: ...Be sure that all lights work Check all gauges Check the operation of warning lights when the ignition switch is turned to the ON position Release the parking brake and make sure the brake warning lig...

Page 107: ...s sures Maintain a safe distance from other vehicles to avoid sudden stops This will reduce wear on brake lin ings and pads Driving in such a way will also save fuel because extra fuel is required to...

Page 108: ...e vehicle is stopped If stalled in snow mud or sand use second gear Accelerate slow ly to avoid spinning the drive wheels Use sand rock salt tire chains or other non slip material under the drive whee...

Page 109: ...eadjust to the darkness Driving in the rain Rain and wet roads can make driving dangerous especially if you re not prepared for the slick pavement Here are a few things to consider when driving in the...

Page 110: ...gnition system for loose connections and damage Use antifreeze formulated wind shield washer fluid Do not use engine coolant antifreeze Do not use the parking brake if it might freeze When parking shi...

Page 111: ...y your vehicle manufacturers warranty Install them only on the rear tires NOTICE Make sure the snow chains are the correct size and type for your tires Incorrect snow chains can cause damage to the ve...

Page 112: ...ev eral times while the vehicle is moving slowly WARNING Mounting chains When mounting snow chains park the vehicle on level ground away from traffic Turn on the vehicle Hazard Warning flashers and pl...

Page 113: ...trailer is too heavy the brakes may not work well or even at all You and your passengers could be seriously or fatally injured Pull a trailer only if you have followed all the steps in this section En...

Page 114: ...f Trailering means changes in han dling durability and fuel economy Successful safe trailering requires correct equipment and it has to be used properly This section contains many time tested importan...

Page 115: ...km 500 miles or more you can tow a trailer For the first 800 km 500 miles that you tow a trailer don t drive over 80 km h 50 mph and don t make starts at full throt tle This helps your engine and othe...

Page 116: ...ome rules to follow Will you have to make any holes in the body of your vehicle when you install a trailer hitch If you do then be sure to seal the holes later when you remove the hitch If you don t s...

Page 117: ...trailer Towing a trailer requires a certain amount of experience Before setting out for the open road you must get to know your trailer Acquaint your self with the feel of handling and braking with t...

Page 118: ...rning with a trailer make wider turns than normal Do this so your trailer won t strike soft shoulders curbs road signs trees or other objects Avoid jerky or sud den maneuvers Signal well in advance Tu...

Page 119: ...mph to reduce the possi bility of engine and transmission overheating NOTICE When towing a trailer on steep grades in excess of 6 pay close attention to the engine coolant temperature gauge to ensure...

Page 120: ...ift to R Reverse 5 Release the brakes When you are ready to leave after parking on a hill 1 With the manual transmission in Neutral apply your brakes and hold the brake pedal down while you Start your...

Page 121: ...ler and check it periodically Preferably conduct the check at the start of each day s driving Most importantly all hitch nuts and bolts should be tight NOTICE Due to higher load during trailer usage o...

Page 122: ...portant labels and identification numbers located on your vehicle The label locations are identified in the illustrations shown Vehicle identification number VIN Identification label if equipped Engin...

Page 123: ...5 6 7 8 9 1 2 3 4 5 6 7 8 9 Road warning 6 2 Overheating 6 3 Emergency starting 6 4 Electrical circuit protection 6 7 Towing 6 12 If you have a flat tire 6 17 Emergency commodity 6 26 In case of an em...

Page 124: ...vehicle is stopped near the edge of a roadway Depress the flasher switch with the ignition switch in any position The flasher switch is located in the center console switch panel All turn signal ligh...

Page 125: ...ool gradually If the temperature does not go down with the engine idling stop the engine and allow sufficient time for it to cool 4 The coolant level should then be checked If the level in the reser v...

Page 126: ...or ignition system and other electrical parts beyond repair by use of a 24 volt power supply either two 12 volt batteries in series or a 24 volt motor generator set 1 2 3 4 5 6 7 8 9 WARNING Battery K...

Page 127: ...negative termi nal of the booster battery then the other end to a solid stationary metallic point for example the engine lifting bracket away from the battery Do not connect it to or near any part tha...

Page 128: ...not be push started because it might damage the emis sion control system Follow the directions in this section for jump starting 1 2 3 4 5 6 7 8 9 CAUTION Never tow a vehicle to start it because the...

Page 129: ...appropriate circuit fuse If a fuse has blown the element inside the fuse will be melted If the electrical system does not work first check the driver s side fuse panel Always replace a blown fuse wit...

Page 130: ...cuit you may not need for operating the vehicle such as the cigar lighter fuse If the headlight or other electrical components do not work and the fuses are OK check the fuse block in the MAIN FUSE BO...

Page 131: ...ve battery cable 2 Remove the main fuse box cover 3 Remove the screws shown in the picture above 4 Replace the fuse with a new one of the same rating 5 Reinstall in the reverse order of removal NOTICE...

Page 132: ...20A Central door lock STOP LAMP 10A Stop light HORN 10A Horn REAR FOG 15A Rear fog light FOG LAMP 15A Front fog light HAZARD 15A Hazard warning flasher KEY ILLUMI 10A Key illumination ILLUMI 10A Illum...

Page 133: ...the engine 2 Turn off the headlights and tail lights 3 Open the driver side knee bolster cover and pull up the MEMORY 15A NOTICE If the memory fuse is pulled up from the fuse panel the warning chime...

Page 134: ...latbed is recommended It is acceptable to tow the vehicle with the front wheels on the ground without dollies and the rear wheels off the ground When being towed by a commercial tow truck and wheel do...

Page 135: ...other than a tow truck If towing is necessary we recom mend you to have it done by an Authorized Kia dealer or a commer cial tow truck service If towing service is not available in an emergency your v...

Page 136: ...he drivers of both vehicles should communicate with each other fre quently NOTICE Attach a towing strap to the tow hook Using a portion of the vehicle other than the tow hooks for tow ing may damage t...

Page 137: ...exceed 50km h 31 mph and or 25km 16 miles If the drive shaft cannot be removed stop every 25km 16 miles and start the engine Allow the engine to idle for a few minutes This will ensure that the transm...

Page 138: ...ce will be reduced Stop often and let the brakes cool off NOTICE To prevent internal damage to the transmission never tow your vehicle from the rear backwards with all four tires in contact with the s...

Page 139: ...and other tools are in the tool bag The exterior tool box is located behind the rear tire on right side and crank lever and wrench lever is locat ed behind front seat To remove the jack 1 Pull down a...

Page 140: ...on only Insert the crank lever to the spare tire carrier for 1 4 Ton only 2 Turn the wheel nut wrench or crank lever counterclockwise and the spare tire comes down 3 Disconnect the steel wire from the...

Page 141: ...mergency tire changing only Follow jacking instructions to reduce the possibility of personal injury 1 2 3 4 5 6 7 8 9 WARNING Changing tires Never attempt vehicle repairs in the traffic lanes of a pu...

Page 142: ...l that is diagonally opposite the jack position Continued The vehicle can easily roll off the jack causing serious injury or death No person should place any portion of their body under a vehicle that...

Page 143: ...e front or rear jacking position closest to the tire you are changing Place the jack as shown in the illustration WARNING Changing a tire To prevent vehicle movement while changing a tire always set t...

Page 144: ...is approximately 30 mm 1 2 in Before removing the wheel lug nuts make sure the vehicle is stable and that there is no chance for movement or slip page WARNING Jack location To reduce the possibility o...

Page 145: ...Gradually loosen the valve of the jack with the groove on the jack handle to lower the vehicle NOTICE If the valve is loosened by turning it 2 or more times in the counterclock wise direction the jac...

Page 146: ...eel lug nuts have them checked at the nearest service station Improperly tightened wheel lug nuts could cause brake pedal vibration while braking Tightening torque 1PUA4015 Item Front Rear kg m Ib ft...

Page 147: ...n a metric stud or vice versa will not secure the wheel to the hub properly and will damage the stud so that it must be replaced Note that most lug nuts do not have metric threads Be sure to use extre...

Page 148: ...ps the handle from being accidentally pressed 2 Aim the nozzle toward the base of the fire 3 Stand approximately 2 5 m 8 ft away from the fire and squeeze the handle to discharge the extinguish er If...

Page 149: ...check the tire pressure take the following steps 1 Unscrew the inflation valve cap that is located on the rim of the tire 2 Press and hold the gauge against the tire valve Some air will escape as you...

Page 150: ...ner maintenance 7 10 Engine compartment 7 13 Engine oil and oil filter 7 15 Engine cooling system 7 19 Brakes and clutch 7 22 Parking brake 7 23 Drive belts 7 24 Power steering 7 25 Steering wheel 7 2...

Page 151: ...1 2 3 4 5 6 7 8 9 Bulb replacement 7 44 Lubricant specifications 7 50 Exterior care 7 52 Interior care 7 56 Maintenance 1 2 3 4 5 6 7 8 9...

Page 152: ...injury Owner s responsibility NOTICE Maintenance Service and Record Retention are the owner s responsi bility You should retain documents that show proper maintenance has been performed on your vehic...

Page 153: ...ther corrosive materials are being used Driving on rough or muddy roads Driving in mountainous areas Extended periods of idling or low speed operation Driving for a prolonged period in cold temperatur...

Page 154: ...I I I I I I I 2 5L For Europe Engine oil and Engine Except Europe engine oil filter 2 7L For Europe Engine Except Europe 3 0L Engine Engine timing belt 2 5L Engine I R Air cleaner element For Middle...

Page 155: ...Europe Engine coolant 2 Except Europe Battery condition I I I I I I I I I All electrical systems I I I I Brake lines hoses and connections I I I I Brake pedal clutch pedal I I I I I I I I I Parking br...

Page 156: ...0 0 6 6 12 18 24 30 36 42 48 54 Km 1 000 1 10 20 30 40 50 60 70 80 90 Steering gear rack linkage and boots I I I I I I I I I Drive shaft and boots I I I I I I I I I Tire pressure tread wear I I I I I...

Page 157: ...00 km 3 000 miles or 6 months A B C F H I J 3 0 L Engine R Every 5 000 km 3 000 miles or 6 months Engine timing belt 2 5L Engine R Every 40 000 km 24 000 miles D E F G Air cleaner element I or R C E M...

Page 158: ...railer I Driving for patrol car taxi commercial car or vehicle towing J Driving over 170 km h 106 MPH Disc brakes and pads calipers and rotors I C D E G H Drum brakes and linings I C D E G H Parking b...

Page 159: ...ur vehicle Note any changes in the sound of the exhaust or any smell of exhaust fumes in the vehicle Check for vibrations in the steering wheel Notice any increased steer ing effort or looseness in th...

Page 160: ...ield washer spray and wiper operation Clean wiper blades with clean cloth dampened with washer fluid Check headlight alignment Check muffler exhaust pipes shields and clamps Check the lap shoulder bel...

Page 161: ...an Authorized Kia Dealer WARNING Maintenance work Performing maintenance work on a vehicle can be danger ous You can be seriously injured while performing some maintenance procedures If you lack suffi...

Page 162: ...UB7001 1PUB7002 1PUB7003 1 Engine oil dipstick 2 Power steering fluid reservoir if equipped 3 Engine oil filler cap 4 Radiator cap 5 Dust filter 6 Engine coolant reservoir 7 Windshield washer fluid re...

Page 163: ...nce 14 7 1 2 3 4 5 6 7 8 9 2 7L 3 0L Engine 1 Power steering fluid reservoir if equipped 2 Engine oil dipstick 3 Engine oil filler cap 4 Radiator cap 5 Dust filter 6 Engine coolant reservoir 7 Windshi...

Page 164: ...4 Pull the dipstick out wipe it clean and re insert it fully 5 Pull the dipstick out again and check the level The level should be between F and L If it is near or at L add enough oil to bring the le...

Page 165: ...ng or lift points for the vehicle Do not use jacks meant for tire changes Use only lift equipment specifically recom mended for doing maintenance work under the vehicle Place the vehicle and lift equi...

Page 166: ...a new washer on the drain plug Don t use an old washer repeatedly 10 Replace the drain plug after the oil has thoroughly drained Tightening torque 2 5L Engine 3 5 4 5 kg m 25 33 lb ft 35 45 N m 2 7L...

Page 167: ...in this section NOTICE Although oil filters may have the same external appearance their internal designs differ significant ly These filters are not inter changeable To avoid potential engine damage...

Page 168: ...gine damage and could result in serious personal injury from escaping hot coolant or steam Turn the engine off and wait until it cools down Even then use extreme care when removing the radiator cap Wr...

Page 169: ...over fill If frequent additions are required see an Authorized Kia Dealer for a cooling system inspection Adding coolant Use only soft de mineralized water in the coolant mixture The engine in your v...

Page 170: ...not remove the radiator cap when the engine and radiator are hot Scalding hot coolant and steam may blow out under pressure This could cause seri ous injury 1CTA5008 15 C 5 F 35 65 25 C 13 F 40 60 35...

Page 171: ...ed with the wear of the brake linings If the fluid level is excessively low have the brake system checked by an Authorized Kia Dealer Use only the specified brake clutch fluid Refer to Recommended Lub...

Page 172: ...adjusted by an Authorized Kia Dealer Stroke 5 7 clicks at a force of 20 kg 44 lbs 196 N 1PUA3041 PARKING BRAKE CAUTION Do not allow brake clutch fluid to contact the vehicle s body paint as paint dama...

Page 173: ...the compressor drive belt tension should be checked at least once a month To check the drive belt tension turn the engine off press down on the belt halfway between pulleys with a force of 10 kg 22 lb...

Page 174: ...the vehicle should be inspected by an Authorized Kia Dealer NOTICE To avoid damage to the power steering pump do not operate the vehicle for prolonged periods with a low power steering fluid level Ne...

Page 175: ...head posi tion Turn the steering wheel to the left and right with a little force and check the free play until you get a feel for resistance against the tire wheels movement Standard value 30 mm 1 2 i...

Page 176: ...nt on locks during cold weather Make sure the engine hood second ary latch keeps the hood from open ing when the primary latch is released 1PUA5016 WARNING Do not use radiator coolant or antifreeze in...

Page 177: ...plug on the top of the fuel filter Pump up and down until the fuel flows out of the plug opening Set the plug firmly into place if air has been extracted NOTICE Use cloths when you extract air so that...

Page 178: ...fuel fil ter Loosen the drain plug and drain water After water is drained securely tighten the drain plug Pump the pump priming plunger and check to make sure that no fuel is leaking from the drain pl...

Page 179: ...loth If the vehi cle is operated in extremely dusty or sandy areas clean or replace this element more often than at the usual recommended intervals Element replacement A dry paper air cleaner filter i...

Page 180: ...st or other foreign substances that come into the vehicle from the out side through the heating and air con ditioning system The dust filter should be cleaned every 20 000 km 12 000 miles If the vehic...

Page 181: ...ar washes If the blades are not wiping properly clean both the win dow and the blades with a good cleaner or mild detergent and rinse thoroughly with clean water NOTICE To prevent damage to the wiper...

Page 182: ...de assembly to expose the plastic locking clip NOTICE Do not allow the wiper arm to fall against the windshield 2 Compress the clip and slide the blade assembly downward 3 Lift it off the arm 4 Instal...

Page 183: ...get immediate medical attention If possible continue to apply water with a sponge or cloth until medical attention is received If electrolyte gets on your skin thoroughly wash the contacted area If y...

Page 184: ...ry cables Battery recharging Your vehicle has a maintenance free calcium based battery If the battery becomes discharged in a short time because for exam ple the headlights or interior lights were lef...

Page 185: ...y charger main switch 2 Unhook the negative clamp from the negative battery ter minal 3 Unhook the positive clamp from the positive battery ter minal WARNING Recharging battery When recharging the bat...

Page 186: ...s by 28 to 41 kPa 4 to 6 psi Do not release air from warm tires to adjust the pressure or the tires will be underinflated Underinflation results in excessive wear poor handling reduced fuel economy an...

Page 187: ...l wear is usually caused by incorrect tire pres sure improper wheel alignment out of balance wheels severe braking or severe cornering Look for bumps or bulges in the tread or side of tire Replace the...

Page 188: ...nce The wheels on your vehicle were aligned and balanced carefully at the factory to give you the longest tire life and best overall performance In most cases you will not need to have your wheels ali...

Page 189: ...ilure to follow these precau tions can adversely affect the safety and handling of your vehicle Continued Continued The use of any other tire size or type may seriously affect ride handling ground cle...

Page 190: ...R Tire construction code Radial 14 Rim diameter in inches C Commercial tire 106 104 Load Index a numerical code associated with the maximum load the tire can carry R Speed Rating Symbol See the speed...

Page 191: ...nd numbers in the wheel size designa tion mean Example wheel size designation 6 0 J x 14 6 0 Rim width in inches J Rim contour designation 14 Rim diameter in inches Tire speed ratings The chart below...

Page 192: ...de DOT XXXX XXXX OOOO The first letters numbers of the DOT indicate the manufacturing plant tire size and tread pattern last four num bers indicate week and year manu factured For example DOT XXXX XXX...

Page 193: ...dows inside your vehicle during the rain and doesn t indicate a problem with your vehicle If the water leaks into the lamp bulb cir cuitry have the vehicle checked by an Authorized Kia Dealer WARNING...

Page 194: ...ized gas that will produce flying pieces of glass if broken Always handle them carefully and avoid scratches and abra sions If the bulbs are lit avoid contact with liquids Never touch the glass with b...

Page 195: ...ght bulb retaining wire into position by aligning the wire with the groove on the bulb 9 Connect the headlight bulb socket connector 10 Install the headlight bulb cover by turning it clockwise 11 Conn...

Page 196: ...ector 7 Reinstall the light assembly to the body of the vehicle Front fog light bulb replacement if equipped 1 Reach your hand into the front bumper below the fog light hous ing 2 Remove the socket fr...

Page 197: ...oosen the lens retaining screws with a cross tip screwdriver 2 Remove the bulb from the socket by pressing it in and rotating it until the tabs on the bulb align with the slots in the socket Pull the...

Page 198: ...otating it until the tabs on the bulb align with the slots in the socket Pull the bulb out of the socket 4 Insert a new bulb by inserting it into the socket and rotating it until it locks into place 5...

Page 199: ...TICE Always be sure to clean the area around any filler plug drain plug or dipstick before checking or drain ing any lubricant This is especially important in dusty or sandy areas and when the vehicle...

Page 200: ...her than those recommended could result in engine damage When choosing an oil consider the range of temperature your vehicle will be operated in before the next oil change Proceed to select the rec om...

Page 201: ...on and similar deposits can damage your vehicle s finish if not removed immediately Even prompt washing with plain water may not completely remove all these deposits A mild soap safe for use on painte...

Page 202: ...ng NOTICE Wiping dust or dirt off the body with a dry cloth will scratch the finish Do not use steel wool abrasive cleaners or strong detergents con taining highly alkaline or caustic agents on chrome...

Page 203: ...can occur on underbody parts such as the fuel lines frame floor pan and exhaust system even though they have been treated with rust protection Thoroughly flush the vehicle under body and wheel openin...

Page 204: ...rushes on aluminum wheels They may scratch or damage the finish Use only a mild soap or neutral detergent and rinse thoroughly with water Also be sure to clean the wheels after driving on salted roads...

Page 205: ...spots do not receive immediate attention the fabric can be stained and its color can be affected Also its fire resistant properties can be reduced if the material is not proper ly maintained Cleaning...

Page 206: ...1 2 3 4 5 6 7 8 9 Specifications 8 2 Specifications...

Page 207: ...15 2 615 2 615 2 615 2 415 2 415 2 415 2 810 2 810 Length 2 810 1 870 3 110 2 860 2 185 2 810 2 810 1 870 3 400 3 135 Cargo deck Width 1 630 1 630 1 630 1 630 1 630 1 630 1 630 1 630 1 650 1 650 Heigh...

Page 208: ...6 70R14 8PR 4 4 62 4 3 King cab Double cab 6 70R14 10PR 2 4 2 60 4 1 6 70R14 10PR 4 8 68 4 7 Standard cab 6 50R16 10PR 3 4 7 67 4 6 5 50R13 8PR 3 6 51 3 5 Wheel lug nut torque 1 9 0 12 0 65 87 88 118...

Page 209: ...13 145 0 13 Size 5J 14 4J 13 Off set mm 35 1 94 1 PCD mm 139 7 0 13 145 0 13 Size 5J 14 5J 14 Off set mm 42 1 42 1 PCD mm 160 0 13 160 0 13 Size 5 5J 16WDC 4 0J 13WDC Off set mm 107 1 95 1 PCD mm 203...

Page 210: ...t API Service GL 4 SAE 75W 85 fill for life With LSD 1 3 l 1 4 US qt LSD OIL API Service GL 5 SAE 85W 90 Differential fluid Without LSD 1 3 l 1 4 US qt API Service GL 5 4WD front 1 3 l 1 4 l SAE 90 1...

Page 211: ...5 21 5 Rear turn signal lights 21 21 Back up lights 21 21 Rear fog lights if equipped 21 License plate lights 10 10 Front room lamp 10 10 Dome lamp if equipped 10 10 Wattage Type Bore stroke mm 91 1...

Page 212: ...1 2 3 4 5 6 7 8 9 Index...

Page 213: ...6 26 Emergency starting 6 4 Emission control system 5 2 Engine compartment 7 13 Engine cooling system 7 19 Engine oil and oil filter 7 15 Exterior care 7 52 Exterior overview 2 2 Exterior tool box For...

Page 214: ...Normal maintenance schedule 7 5 Overheating 6 3 Overloading 5 19 Owner maintenance 7 10 Parking brake 7 23 Power steering 7 25 Rear gate 3 32 Road warning 6 2 Safety belts 3 16 Seat 3 8 Side gate 3 33...

Page 215: ...Index 4 9 1 2 3 4 5 6 7 8 9 Warning and indicators 4 21 Window 3 6 Windshield defrosting and defogging 4 44 Wiper blades 7 32 W...

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Summary of Contents for K2500 2007

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Kia K2500 2007, Manual, Page: 140 / 215

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Summary of Contents for K2500 2007

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