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KGK KGKJET CCS-R, Instruction Manual, Page: 1 / 257

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KGK KGKJET CCS-R Instruction Manual Download Page 1

Model

Continuous Ink Jet Printer for Industrial Use

Instruction Manual

Basic

Thank you very much for purchasing this product.
Please make sure to read this manual thoroughly for correct operation.
Further, please store this manual in a location with easy access.This manual will be
of use if you are unsure of how to operate the machine, or if a malfunction should
occur.

Summary of Contents for KGKJET CCS-R

Page 1: ...you very much for purchasing this product Please make sure to read this manual thoroughly for correct operation Further please store this manual in a location with easy access This manual will be of u...

Page 2: ...n JAPAN and CHINA This manual shall not be reproduced in part or in whole without our prior permission Every effort has been made to prepare this manual However if you have any questions or find any e...

Page 3: ...handling may cause fatal or serious bodily injury Warning Disregarding this mark when handling may cause bodily injury or material damage Caution Disregarding this mark when handling may cause poor pe...

Page 4: ...may drop to cause bodily injury Prohibition Plugging up the vent hole is prohibited Do not plug up the vent hole The temperatures may rise resulting in fire because inside heat is not released Prohibi...

Page 5: ...ohibited Use only 100VAC 10 50Hz 60Hz or 220VAC 10 50Hz power supply Do not use the power supply other than specified voltage Doing so may cause fire or electrical shock Prohibition Prohibitions when...

Page 6: ...PC etc Unplug the machine from the outlet Remove all cables connecting to this machine In Case of Emergency Danger edict If the machine emits smoke If the machine emits smoke and gives off a strange...

Page 7: ...may lead to unsatisfactory printing or poor ink adhesion depending on the conditions of the target such as material properties static charges and the condensation or oil on the target or target feedin...

Page 8: ...t i o n Chapter heading Headline Sub headline Bullet point Operations and work procedure Explains how to call function settings screens and the operations flow etc Supplement Useful information such...

Page 9: ...8...

Page 10: ...roduct Configuration ____________________________22 Basic Configuration ____________________________22 Optional Configurations ___________________________23 3 Part Names 25 CCS R Main Unit ___________...

Page 11: ...dvanced Use 55 Character Printing Calibration _____________________55 Characters Used_______________________________55 Character Height_______________________________55 Horizontal Dot Pitch __________...

Page 12: ...nt Storage Numbers_____________78 Editing User Fonts _____________________________80 Entering Explanatory Text_______________________85 Saving the Edited Contents______________________85 Managing Cons...

Page 13: ...___________________107 Interval Module Editing ________________________109 Edit Message Message Selection _______________110 Message Editing ______________________________111 Message Layout __________...

Page 14: ..._____________________141 Forced Mixing ________________________________141 Recirculation Process _________________________142 Draining Process _____________________________143 I O Test _______________...

Page 15: ...rance between the Gutter and Nozzle _________________181 Replacing the Head Filter ______________________182 Bleed Processing _____________________________185 Main Unit Maintenance ___________________...

Page 16: ...ls____________________________230 Guarantee _____________________________________237 9 Specifications 239 General Specifications ___________________________239 Model Dependent Specifications CCS R Spe...

Page 17: ...16...

Page 18: ...consumption because automatic cleaning with solvent is not required at the time of startup and termination 26 dot high quality characters Character height is up to 26 dots font type is up to 24 24 do...

Page 19: ...uch as high voltage protection into consideration Responsive support We have developed the hardware and software therefore we can provide you with responsive customer support Pigment sedimentation pre...

Page 20: ...No 1 No 2 Slotted screwdriver 5 5 x 0 7 Wrench set Clearance gauges 0 2mm 0 3mm thick Instruction Manual Model Basic Thank you very much for purchansing this product Please make sure to read this man...

Page 21: ...ying after cleaning the head 1 Safety goggles 1 KayDry wiper For cleaning the head 1 Container 1 Phillips screwdrivers No 0 No 1 No 2 1 each Slotted screwdrivers 5 5x0 7 1 Wrench set 1 Clearance gauge...

Page 22: ...unit or Diaphragm set Replacement parts for the circulation pump pigment ink only 1 Product Name Remarks Hexagon nut spinner 5 5mm Spanner set Glass beaker 100ml approx Ultrasonic cleaner Used for cl...

Page 23: ...m E x p l a n a t i o n 1 Print head Prints characters onto the current print target i e the product to be printed 2 Head cable The cable to connect the print head and the ink unit 3 5m in length 3 CC...

Page 24: ...are conveyer mounting and head mounting types Rotary encoder set Enables printing at constant pitch on the conveyer even with fluctuating speeds Stand Both side printing and top face printing directio...

Page 25: ...24...

Page 26: ...d and characters to be entered using the keyboard 2 Front Cover 3 Knob Turn to open the front cover 4 Main Power Supply Turns ON and OFF the main power supply for the CCS R 5 Power Cord 6 Head Cable C...

Page 27: ...k Unit Stores the solvent for later use 9 Condensate Tank Unit Stores the waste liquid 10 Dust Filter Filters dust during external air intake 11 Terminal Block Outputs I O signals 12 Air Pump Sends fr...

Page 28: ...rning Lamp Lit red if a malfunction occurs 4 Function Keys Performs the corresponding process when to is displayed on screen 5 Power Supply Switch Turns ON and OFF the power supply Lit green while the...

Page 29: ...Plate Fixes the nozzle gasket for the nozzle sealing 10 Nozzle Sprays pressurized ink 11 Gutter Recovers the ink 12 Charge Electrode Charges to a negative voltage according to the amount of deflection...

Page 30: ...after the power supply has been turned ON so please wait When the unit startup has been completed the Main Menu will be displayed Reference If the device does not start even when the Power key is pre...

Page 31: ...sh This shows that the head is getting ready When the LED stops flashing and remains constantly lit printing can be performed Printing Printing is performed by entering external print commands from a...

Page 32: ...s the key Reference Even if the head is operating the power supply will turn OFF after the nozzle has been capped If printing the power supply will be turned OFF after the current character has finish...

Page 33: ...screen will be displayed Press the key corresponding to the number of the message to be printed When the selection has been completed press the key A check message will be displayed so press the key s...

Page 34: ...00 mm Density Density can be increased by overprinting once again from the top characters that have already been printed 1 to 4 Interspacing Used to improve the print quality The greater the number t...

Page 35: ...e printing information from the start forwards or from the end back Forward Back Prt Orientation Reflects the top and bottom orientation of the characters Normal Down OFF Filter Set to prevent misoper...

Page 36: ...printing of date time Inserts a new numbering module printing of number Inserts a new barcode module printing of barcode Inserts interval module printing of space Creates a new layout Edits existing d...

Page 37: ...oves the cursor position to the start Last Moves the cursor position to the end End Terminates the inputs Switches the display between the function key above and the function key below DEL BS Switches...

Page 38: ...en editing has been completed press the End key The message edit screen will be displayed Press the key to finish editing the message A check message will be displayed once again so press the keys to...

Page 39: ...e number Set layout condition Register numbering characters Register xed characters Register date characters Change character properties Register blanks at user set distance Register barcode Set barco...

Page 40: ...s for 11 and 15 dots of the vertical resolution needs DSP version D2 12 00 later Note The relationship between the number of vertical dots and the number of print lines which are layout edit items are...

Page 41: ...ess the key at the same time to make big movements Deletes a selected data module and layout Terminates the editing Creates a new text module printing of fixed data Inserts a new calendar module print...

Page 42: ...s and numbering modules Moves the existing data position Sends the module copy data to the user defined position Display Explanation TXT Displays the text module CAL Displays the calendar module NUM D...

Page 43: ...screen Select Selects and enters characters not on the control panel Change select character mode and direct input mode Offset Displayed only when editing calendar modules Used to enter the offset amo...

Page 44: ...The current delete mode is displayed in the top right of the screen OVW INS Switches the processing entry mode when a character has been entered The current entry mode is displayed in the top right of...

Page 45: ...le 1 unchanged Char Space 1 A check message will be displayed so press the key select Yes and then press the key This completes the character properties changes Registering Blanks blank data at User s...

Page 46: ...r this data to the message Select the blank registered in the message and press the key The blank has been registered to the message Entering Characters Not on the Control Panel Firstly change the lay...

Page 47: ...can be selected are displayed in the center left of the screen so press the key or key repeatedly until Sign is displayed Select the and press key When the details have been entered as desired press...

Page 48: ...aracter selected using the cursor Select Ends selecting characters and enables to enter characters using the control panel Kind Kind Displayed only when editing Text module or Calendar module Changes...

Page 49: ...if you press the key the selectable character type will be changed as follows In editing Barcode module special signs for barcode will be displayed as follows Selectable characters change depending o...

Page 50: ...er edit screen will be displayed so edit as described below and then press the key Figure 8 unchanged Start 1234567 Increment 2 Stop 99999999 Repeat 3 Date update reset OFF unchanged Zero suppress OFF...

Page 51: ...r selection screen will be displayed Select the number of the calendar character to be edited and press the Edit key Enter the Used by by pressing the character keys on the control panel And press the...

Page 52: ...ple use 1 year Entering the calendar characters has been completed so press the End key to save the settings A check message will be displayed so press the key select Yes and then press the key The ca...

Page 53: ...21 0 position Next press the key Image for selection for barcode will be shown Select the number for the barcode for editing Press the Edit key Image for editing for barcode ITF will be shown Input ta...

Page 54: ...follows Append BR Bar OK BR Bar Horz 4 BR Bar Vert 10 As the barcode characters have been input press the key to store them A check message will be displayed so press the key select Yes and then press...

Page 55: ...s desired press the key in the message edit screen A check message will be displayed so press the key select Yes and then press the key This completes the creation of the print data Afterwards try act...

Page 56: ...e again immediately Interspacing This function inserts unused ink droplets when printing between the ink droplets used in printing to improve the print quality The greater the interspacing the better...

Page 57: ...tracking signals Print Style This function sets the top bottom of characters writing direction and vertical horizontal mirror writing Configuration of printing style includes the followings Print dir...

Page 58: ...Examples of the nonconformance are described below If the spacing between jobs is too narrow No printing If the spacing between jobs is even narrower Print position error Print command Printed outsid...

Page 59: ...sing the distance in mm and conform even if a rotary encoder is connected If not in use set the value to 0 Further both the ON and OFF filters can also be used simultaneously OFF filter operation Inte...

Page 60: ...handling chattering only Care is required as it is presumed that chattering does not occur as far as possible This function cannot be used with the tracking function With repeat printing this functio...

Page 61: ...rinting to the start of the next printing The distance can be set from 0 0 to 999 9mm Repeat printing can be set separately for each message Calendar update Determines whether to refresh the calendar...

Page 62: ...unit for years Western calendar 2 0 0 0 0 1 0 1 DN Date number Described separately H1 10s unit for years Japanese calendar H1 2 1 1 MP AM and PM characters Described separately H2 1s unit for years...

Page 63: ...ession is disabled The Julian date is calculated based on the amount of calendar offset and when the year changes the date is reset to 001 January 1st 001 January 2nd 002 December 30st 364 In leap yea...

Page 64: ...changed using the calendar settings The changeover from PM to AM is fixed at 0 00 The default settings are described below If printing the characters AM and PM use in combination with M DW Day of the...

Page 65: ...mple Start day is Wednesday In the default the following settings are made for all two digits A separate replacement pattern cannot be specified for an individual digit January Sun Mon Tue Wed Thu Fri...

Page 66: ...f a period greater than 10 years from the base year has elapsed the data is printed by returning to year 1 again and if the number of years that have elapsed from the base year is negative the data is...

Page 67: ...Replaced characters are commonly referenced by all production date modules and expiry date modules There is only one type of replacement Consequently it is not possible to replace October with X in o...

Page 68: ...hree types of calculation methods adjustment methods to be selected This function is enabled if the offset amount year or the month is other than zero If if offset amount is specified using the number...

Page 69: ...ted and zero suppression Convert zero to space Numbering Character Replacement Numbering is normally printed using Arabic numerals but for example this function can print 11 as AA by replacing the num...

Page 70: ...trongly recommended for the user to conduct the reading test in the user s environment Printable Barcode CD Check digit Type Image and Characteristics Number of digits Size Standard for ref erence ITF...

Page 71: ...tance between the printhead and the substrate should be 20 mm or less at all times Conveyor vibration should be minimum Not applicable to the roller conveyor Vibration should not be conducted to the p...

Page 72: ...ustment to the appropriate value by testing Horizontal dot pitch Bar density Ink blurring after printing A gap formed between bars may cause failure When being less dense MRD value may not be secured...

Page 73: ...idth Code39 Bar height OCR Distance between characters Start characterand stop character omitted for OCR NW 7 Bar height Change Start character and Stop character SC OCR Distance between characters SC...

Page 74: ...e Number of data variable character Check digit CD ITF 2 to 32 even number Supporting Modulus 10 3 Code39 1 to 32 Supporting Modulus 43 NW 7 1 to 32 Supporting Modulus 16 EAN 7 or 12 Supporting Modulu...

Page 75: ...for the contents of the CD of the immediate preceding CD and later CDs Variable character Image display Calendar module Numbering module Variable character Image display Check digit CD Caution To deal...

Page 76: ...OCR but will not be included in the codes So in CCS those inside the brackets are treated the same way When the codes inside the brackets be included in the codes then they can be treated as one chara...

Page 77: ...7 you can select small character as start and stop character About settings of Bearer bar To set items related to Bearer bar Only for ITF About character settings Starting and ending charactes can be...

Page 78: ...tion There could be an error of excessive size with the message for which others than the objective barcodes are registered depending on the setting contents Type Image ITF 1 Narrower Line 2 Narrow Li...

Page 79: ...ed using the following flow Selecting User Font Storage Numbers Press the Edit key in the Main Menu The edit functions will be displayed so p r e s s the keys to select Edit Logo and then press the ke...

Page 80: ...mmediately after shipment Comment Edits comments No of Registrations Displays the number of registered user fonts Version Displays the version of the user font at the time of shipment Key Explanation...

Page 81: ...scrolling of the number under which the user font has been saved Enables cursor selection and scrolling of the size of the user font to be edited Copy Copies the explanatory text and user font Explan...

Page 82: ...nly Draws an ellipse with opposite sides at the start and end points Ellipse filled In the filled case the interior of the ellipse is filled 90 deg rotation Rotates the complete pattern at an angle of...

Page 83: ...ng Ellipse filled as an example First move the cursor to the start point and then press the key Next press the dots ON key To turn OFF the dots press the key and to stop processing press the key First...

Page 84: ...ON the dots press the key and to stop processing press the key Filling has been completed Move Command Press the A key Press the keys to move the whole pattern and then press the OK key To stop proces...

Page 85: ...ern has been rotated 90 degrees 180deg Rotation 90deg Rotation Left Right Reverse Top Bottom Reverse and Black White Reverse can also be performed using the same procedure Read Command Move the cursor...

Page 86: ...n screen press the Comment key and enter a comment about the user font if required Comments do not need to be edited Press the key to close the user font information screen If the contents have change...

Page 87: ...ically by entering the ink type set at the time of factory shipment by pressing the Auto key After the set period has elapsed the elapsed time notice screen will be displayed when the power supply is...

Page 88: ...can be set freely Must enter the contents of the 20 characters 1 to 20 char consumables Type Meaning Remarks Release No settings have been made Date Sets the date in the future Occurs the alarm on sta...

Page 89: ...is not used for a long period of time ink solidification can be prevented in the nozzle by using this function Tracking Function This function prints in order by maintaining detection of multiple job...

Page 90: ...and settings to be performed using communications from the host to the machine using the RS 232C port that is built in as standard The main specifications are described below For details of the comma...

Page 91: ...90...

Page 92: ...Message layout 113 Text module editing 113 Character properties 103 Special module registration 79 User Font Information 80 User font selection 81 User font editing 114 Config System 115 System Clock...

Page 93: ...37 Unit Log 138 Measurement Log 139 Exp Management 1 139 Exp Management 2 Test 96 Unit Test 140 Forced Print 141 Bleed Process 141 Forced mixing 142 Recirculation Process 143 Draining Process 144 I O...

Page 94: ...the system clock 4 Displays the print image Key Process Scrolls the print image Drive Stop Turns ON and OFF the head operation Edit Performs print related editing Config Performs unit related setting...

Page 95: ...status Piezo voltage command value Head temperature Charge detection time while head is operating only Bottom Displays the head heater temperature 2 Displays whether the head cover is mounted or remo...

Page 96: ...mode Returns to the previous screen Key Process H Turns ON and OFF the head heater P Turns ON and OFF the ink pump Opens and closes the gutter Turns OFF automatically when the gutter is fully open or...

Page 97: ...valve operating status Stopped OFF Operating ON Key Process Input Switches to input display Output Switches to output display Mainte Switches to maintenance mode Selects items and scrolls display Swi...

Page 98: ...Edits the print conditions Edit Message Edits the messages Counter Value Edits the current counter value of the numbering module Edit Module Edits the special modules Repeat Print Condition Edits the...

Page 99: ...istered to the number displayed as highlighted 2 Displays the print image for the selected message Key Process Scrolls the print image in advanced display Selects the message number in table display S...

Page 100: ...ted details are not saved to the number of the message currently being edited until the key is pressed Sel Msg Edits print conditions of other message Edit Items Explanation Settings Range Char Height...

Page 101: ...information from the start forwards or from the end back Forward Back Prt Orientation Reflects the top and bottom orientation of the characters Normal Down OFF Filter Set to prevent misoperation due...

Page 102: ...e key is pressed Repeat Displays the current repeat value The edited details are not saved until the key is pressed Print Displays whether the status is included in the message currently being printed...

Page 103: ...ently being edited until the key is pressed Sel Msg Edits repeat print conditions of other message Edit Items Explanation Settings Range Repeat Print Turns ON and OFF repeat printing ON OFF Method Set...

Page 104: ...in two lines if the registered information is too long 2 Displays the calendar offset amount i e the difference from the system time 3 From the left Default numbering value Amount of increment Displa...

Page 105: ...les when saving to messages Kind Changes the kind of the special module displayed when edit module Copy Copies the details of the selected module number to another number Deletes the details of the se...

Page 106: ...t i e the difference from the system time Item Explanation Year to Minute Displays the offset amount from years to minutes from the system clock The input range is described below Year 100 100 Month 1...

Page 107: ...e 0 99999999 Repeat Displays the number of prints with the same numbering value 1 9999 Date Update Reset Displays whether numbering reset has been set when updating the system clock date ON OFF Zero S...

Page 108: ...e Editing Barcode module editing screen Note For details refer to the P69 Barcode Module Barcode Module Details Set the barcode module details Key Process CodeType Barcode type to be shown will be cha...

Page 109: ...ems YES or NO Divide Set to divide or not to divide the printing location for OCR designated for ITF Select items YES or NO Omit Start Stop Select to omit or not to omit the starting character or the...

Page 110: ...ems to be edited and scrolls the display Increases and decreases the value to Enters and deletes values Category Reclassify the items for setting Sets the details being edited Returns to the previous...

Page 111: ...o the number displayed as highlighted 2 Displays the print image for the selected message Key Process Scrolls the print image in advanced display Selects the message number in table display Selects th...

Page 112: ...ves the cursor The amount of cursor movement is increased when the key is also held down at the same time Moves to text module editing and registers a new text module Moves to the special module selec...

Page 113: ...e If the layout is deleted the modules within the layout are also deleted Returns to the previous screen Ends message editing Item Explanation Vertical Displays the number of scan dots i e the vertica...

Page 114: ...entation within this range can be set Font size Describes the character size Available values 24x24 24x18 16x16 16x12 12x10 10x8 9x9 9x7 7xN 7x8 7x5 5xN 5x5 Char Direction Describes the character orie...

Page 115: ...nsmit Config screen I O Output Condition Moves to the I O Output Condition screen Priority Management Moves to the Priority Management screen Etc Calendar Config Moves to the Calendar Config screen Sh...

Page 116: ...day hour minute and second The input range is described below Year 2000 2099 Month 1 12 Day 1 to 31 Changes depending on the month and leap years Hour 0 23 Minute 0 59 Second 0 59 Key Process Selects...

Page 117: ...peration the power turns off at the OFF time Item Explanation Week Start Day to End Day Displays the day of the week on which interval operations are performed Available values Sun Mon Tue Wed Thu Fri...

Page 118: ...or maintenance processing is executed during intervaloperations turningOFFtheintervaloperationwillbedisabled andthe power supply cannot be turned OFF automatically Turn ON power supply Time Turn OFF I...

Page 119: ...t during printing Available values YES NO No Print Check This function checks whether printing is possible by judging whether poor printing is possible immediately before printing is performed Availab...

Page 120: ...on time tolerances have been exceeded will be displayed Entry Range Depends on the set value for the charge detection time Adjustment unit If the compensation method is auto or variable displays adjus...

Page 121: ...ent temperature changes and adjusts the detection time and ink viscosity This is a special function so consult us if using this function Advantages Even if the detection time is misaligned due to grea...

Page 122: ...o OFF the following settings will not be displayed Item Explanation Interspacing Type Display whether to perform interspacing settings manually Available values Manual or automatic Key Process Changes...

Page 123: ...Distance Displays the line travel distance per one rotary encoder rotation Entry Range 0 1 to 1000 0 Rotation Direction Displays the rotary encoder rotation direction Available values CW Clockwise CC...

Page 124: ...command signals is monitored Available values OFF ON Monitoring Time Displays the continuous ON time of the print command signals An alarm sounds if the print command signals continuous ON time is ex...

Page 125: ...m The format of the error response returned from the CCS R if an error occurs in communications to the CCS R from the host device such as a PC etc Available values NAKerror code or NAK Check Sum Displ...

Page 126: ...l i e printing is possible and printing Ready Signal Output Conditions Item Explanation Printing disable Displays the status of switches 1 to 3 in the following diagram Printing Waiting Preparing for...

Page 127: ...ng priorities If the processing interval is less than 0 5s setting to priority processing is recommended Item Explanation Communications Describes the communications processing priority Available valu...

Page 128: ...e Displays the time of the switchover from AM to PM Calculation date Displays the processing method if the result of the calendar module offset that has been calculated is a non existent date Start of...

Page 129: ...one and next one 4 Displays the printing contents of selected shift Key Process Selects the shift No scrolls the display and selects the start time of shift to Enters and deletes the start time of shi...

Page 130: ...klight turns OFF Entry Range 0 to 60 set to 0 for continuously ON Indicate key 1 Indicate key 2 Displays the keys displayed additionally on the Main Menu screen while the head is operating Manual Prin...

Page 131: ...to a higher operating level a password must be entered Available selections Lv0 Can t edit Lv1 Can edit Lv2 Can all Lv0 Can t edit Only switching of message No is possible Lv1 Can edit Switching of m...

Page 132: ...be entered The password can be changed using this screen Select the password to be changed Enter the current password Enter the new password Enter the new password again to make sure Item Explanation...

Page 133: ...using this screen Item Explanation Process Displays the module to be reset when the date is updated Available selections Reset printing module or reset all module Key Process Selects items to be edit...

Page 134: ...type and explanation of character 2 Displays the character to be replaced 3 Displays the character after replacement Key Process Selects items to be edited and scrolls the display Default Sets the cha...

Page 135: ...e black bar Input range 1 to 99 dots Narrower blank Narrow blank Wide blank Wider blank Set width of the blank white bar Input range 1 to 99 dots Gap Set width of the gap between bar character Only fo...

Page 136: ...the Forced Churning screen Note Displayed if this is the unit for pigment ink Recirculation Process Moves to the Aging Process screen Draining Process Moves to the Draining Process screen I O Test Mov...

Page 137: ...d etc Key Process Scrolls the display Data Ver Displays the version of the software and data installed Dip Sw Displays the DIP switch status Returns to the previous screen Item Explanation No A maximu...

Page 138: ...splay Returns to the previous screen Item Explanation Turn ON Time Displays the power ON time to date Print Time Displays the operating time head operating time to date Print Count Displays the number...

Page 139: ...until the next measurement H Temp Displays the head temperature Detect Displays the charge detection time Piezo Displays the D A command value the value of 1 16 for the Piezo voltage Key Process Displ...

Page 140: ...o the previous screen Item Explanation Type Displays the consumables management method Available selections Release Date Cumulative Counts Monthly Weekly and Dayly Type Date Year Month Day Displays th...

Page 141: ...til the key is pressed Contents Displayed when Free1 or Free2 item selected to edit the content of the consumable The edited details are not saved until the key is pressed Sets the details being edite...

Page 142: ...ink Note About the display of the unit operating status refer to P94 Unit Information Key Process Bleed Starts and stops the bleed processing The display during processing is hightlighted Returns to t...

Page 143: ...ing Normal A nozzle used by the customer for printing Refill solvent Sets the interval in period to supply solvent Set 0 under normal conditions Entry Range 0 to 36000 set to 0 for no refill solvent K...

Page 144: ...ocess Drains ink and solvent from the tanks Selects the tank to be drained A check message is displayed Perform discharge according to the on screen instructions Key Process Changes the selections Sta...

Page 145: ...al devices by enabling the user to turn ON and OFF the I O connector output signals at will Key Process Selects the test item Turns ON and OFF the signal status Test Switches to test mode While in tes...

Page 146: ...ata samples that are used in adjustments during phasing i e ink droplet adjustment Entry Range 10 to 200 Piezo Step This is the number of Piezo digital command value steps during detection time compen...

Page 147: ...146...

Page 148: ...he unlikely event that a malfunction such as unstable printing is detected the malfunction can be repaired extremely easily and these malfunctions can be prevented by simple daily maintenance Periodic...

Page 149: ...g lamp near the display screen will light the alarm will sound and printing will be disabled Printing will also be defective if the bias electrode and gutter are dirty with ink To check the electrode...

Page 150: ...is waste liquid again as solvent because it includes much moisture in air etc For detailed check and disposal methods refer to P188 Disposal the Waste Lquid Service Life There is a service life to the...

Page 151: ...ulation tape is peeling off when opening the head cover in daily maintenance Before peeling of the tape worsen order replacement of the insulation tape to the nearest sales office CAUTION Do not remov...

Page 152: ...se even if the pressure adjustment screw has been turned the cause may be one of the following Jammed ink filter Jammed pipes In such times it is necessary to replace the ink filter see P192 Replacing...

Page 153: ...ottom of the unit Although also dependent on the environment clean or replace the filter approximately once a month Cleaning can be performed using an ordinary commercial vacuum cleaner Perform inspec...

Page 154: ...to P182 Replacing the Head Filter Nozzle gasket 1 000 hours Turn ON time or the gutter has been closed 2 000 times or if damaged Refer to P179 Replacing the Nozzle Gasket in the Nozzle Palette Ink pu...

Page 155: ...ion cannot be used the machine must be started up after taking the following measures in accordance with the idle period If the machine will be idle for one month or more please contact our service pe...

Page 156: ...re to learn the following work methods Warning Take care while working that no ink solvent or cleaning fluid adheres to the skin or enters the eyes If any solutions should contact the skin wash thorou...

Page 157: ...determined and no printing will occur Be careful Further the units can also be controlled individually by pressing the Maintenance button in this screen Unit test The unit test is divided into input a...

Page 158: ...key Press the Unit Info key Press the Detail key The unit test Inputs screen will be displayed Unit test outputs Press the key Press the Unit Info key Press the Detail key Press the Output key Press t...

Page 159: ...4 Top Displays the unit temperature Bottom Displays the ink pressure 5 Displays the ink pump operation status The three pumps operate in union 6 Displays whether there is solvent in the solvent tank T...

Page 160: ...OFF the ink pump Opens and closes the gutter Turns OFF automatically when the gutter is fully open or fully closed to Turns ON and OFF the valves Valves 3 and 4 will not turn ON when the mixing tank i...

Page 161: ...perating status Stopped OFF Operating ON Key Process Input Switches to input display Output Switches to output display Mainte Switches to maintenance mode Selects items and scrolls display Switches to...

Page 162: ...he head along the cover slide Grasp part B with both hands and remove the cover Mounting Align the back of the head cover to the front of the head and slide in the opposite direction from the directio...

Page 163: ...a finger Holding open the electrode unit using your fingers insert the electrode fixing jig into the electrode fixing jig hole Gently remove your fingers The electrode fixing jig will hold the electr...

Page 164: ...ng the procedure described in P161 Mounting and Removing the Head Cover Fix the electrode unit according to the procedure described in P162 Fixing the Electrode Unit Hold the print head so that the el...

Page 165: ...emoved using dry compressed air for greater effectiveness Precautions for using dryer The electric cables and electrode are vulnerable to high temperatures therefore keep the dryer at some distance wh...

Page 166: ...the character size it is necessary to dry the electrode unit using a dryer Apply warm air evenly to the bias electrode board from nearby using a dryer Danger If the surface of the bias electrode is d...

Page 167: ...Refer to P156 Screens Used in Maintenance Work to display the unit test outputs Use the cursor to select Gutter open using the key and turn ON the option using the key The gutter will open Other parts...

Page 168: ...bottle against the ink outlet and blow cleaning solvent Turn ON Gutter close The gutter will close When the gutter has finished closing the highlighted display will change automatically to normal Turn...

Page 169: ...ress the key to return to the main menu Caution Make sure to close the gutter after cleaning has been completed There is a risk of ink hardening in the nozzle Reference Applying external vibrations to...

Page 170: ...zle Perform up to step in the P166 Cleaning the Gutter and the Ink Outlet procedure Turn ON Gutter open Other parts are turn OFF Remove the fixing screws using a plastic screwdriver No 0 and then remo...

Page 171: ...ng fluid If the dirt is particularly severe dip the nozzle in the special cleaning fluid Alternatively use an ultrasonic cleaner for approximately 20 minutes Otherwise there is a risk of ink hardening...

Page 172: ...nt the nozzle After cleaning and mounting the nozzle make sure to check that the nozzle sealing is completely closed and then adjust and check the direction of ink flow CAUTION Attach the nozzle to se...

Page 173: ...n P161 Mounting and Removing the Head Cover Fix the electrode unit according to the procedure described in P162 Fixing the Electrode Unit Refer to P156 Screens Used in Maintenance Work to display the...

Page 174: ...screw A2 using a 2 5 mm hexagonal wrench to adjust Left to right misalignment Loosen fixing screw B1 using a 2 mm hexagonal wrench and turn adjustment screw B2 using a 2 5 mm hexagonal wrench to adjus...

Page 175: ...le and gutter After cleaning turn ON Gutter close Close the gutter so that ink can be sprayed Wait until the gutter has closed When the gutter is fully closed gently lower the electrode unit by hand M...

Page 176: ...he maintenance container so that ink does not spray the nearby environment Remove the head cover by following the procedure described in P161 Mounting and Removing the Head Cover Use a cleaning bottle...

Page 177: ...de Unit Refer to steps to in P169 Cleaning the Nozzle to remove the nozzle plate Turn ON Gutter close to close the gutter fully Wait until the the gutter has closed to the central head position Turn O...

Page 178: ...ugh to the back Thoroughly dry the cleaning fluid from the nozzle guard nozzle gasket and surrounding area using either the enclosed blower or dry compressed air If the cleaning fluid is not thoroughl...

Page 179: ...fully close adjust the closure again Warning While the gutter is operating press down firmly with your hands to prevent the nozzle plate touching nearby parts If the gutter moves while the nozzle plat...

Page 180: ...re described in P162 Fixing the Electrode Unit Refer to steps to in P169 Cleaning the Nozzle to remove the nozzle plate Replace the nozzle gasket with a new one Remount the nozzle gasket and the nozzl...

Page 181: ...of the ink head and mount to the same position the replacement parts control sticker enclosed with the replacement nozzle gasket Enter on the mounted replacement parts control sticker the date of repl...

Page 182: ...owing times After the ink flow direction has been adjusted While adjusting the nozzle sealing closure When checking the clearance make sure to open the ink unit test by referring to steps to in P166 C...

Page 183: ...changed If the character height is too small Stop the head If the head is stopped proceed to step P156 Start maintenance with reference to the Screens Used for Maintenance Work Turn OFF all outputs R...

Page 184: ...o protect the surroundings Remove A O ring B Head filter ring and C Filter using tweezers The head filter cap and head filter ring will be reused so wash them thoroughly Clean inside the head filter b...

Page 185: ...ring D O ring and E Head filter cap Turn ON the Pump and Ink on off valve and discard the first 3 to 5s of ink Next turn OFF the Pump and Ink on off valve again If ink does not exit the nozzle at thi...

Page 186: ...leed processing Perform bleed processing for approx 5 mins Press Bleed key again to stop the process Press key to return to the main screen CAUTION If the gutter pipe has been adjusted by bending ther...

Page 187: ...llowing times If a replenish warning occurs Unlock and open the front panel of the CCS R main unit Check that there is a suitable amount of ink and solvent in A Ink tank and B Solvent tank If the rema...

Page 188: ...ook at the bottom of the bottle If sediment remains after shaking the bottle mix well with a stirrer inside the bottle After filling the ink tank close the cap securely Caution If the wrong ink or sol...

Page 189: ...ent Fill the solvent tank with solvent Press Go on key Disposal the Waste Lquid Works described here are daily check Check the condensate tank and observe the following points before waste liquid of c...

Page 190: ...menu And press Unit Info key to display the unit information Check the ink pressure display on the bottom left If the pressure value is different from the correct value adjust the pressure Open the p...

Page 191: ...Press key on the main menu And press Unit Info key to display the unit information Unlock and open the front panel Remove the fixing screw on the ink pump using a phillips screwdriver No 2 Remove the...

Page 192: ...cess for approximately 10 seconds press Mainte key to switch to standard mode Check the ink pump pressure is in the range of 0 500 0 005MPa If the ink pump pressure exceeds the range of 0 500 0 005MPa...

Page 193: ...using the P166 Cleaning the Gutter and the Ink Outlet procedure Unlock and open the front panel Remove the ink filter on the front left Remove the white joint on the ink filter Rotate counter clockwi...

Page 194: ...icker and remove the transparent sticker back and mout the transparent sticker The next repalacement time is the value obtained by adding the 1500 hours replacement period for the filter to the amount...

Page 195: ...pump Display the unit output test using the P166 Cleaning the Gutter and the Ink Outlet procedure Unlock and open the front panel The large circulation filter is located on the front depths Release t...

Page 196: ...parts control sticker and remove the transparent sticker back and mout the transparent sticker The next repalacement time is the value obtained by adding the 1500 hours replacement period for the filt...

Page 197: ...here must be performed at the following times During monthly inspections If the fan is creating an abnormal noise Unlock and open the front panel Remove the filter tray in the top right Remove and cle...

Page 198: ...r Close the filter tray and close the front panel CAUTION The filter mounting direction is fixed Make sure that the surface to which the PP sheet is mounted is facing upwards and mount by bringing for...

Page 199: ...Replacing the Air Pump Unlock and open the front panel Remove the connector and the tube Remove the two screws and then remove both the stopper and the air pump Remove the stopper and mount a new air...

Page 200: ...7 199 Inspection and Maintenance Mount a new pump to the panel Connect the connector and tube...

Page 201: ...bout the direction of mounting battery surfaced side is positive Close the control panel cover and remount the fixing screws CAUTION When replacing the backup battery please work after having executed...

Page 202: ...FF the power supply and breaker Unlock and open the front panel Remove the two screws that hold the tray of ink pump and then put out the ink pump to the outside of the main unit Reference The work pr...

Page 203: ...phragm unit from the detection board of the main unit When reconnecting the fiting the ink from the joint and diaphragm unit may leak out please protect the surrounding of the diaphragm unit with usin...

Page 204: ...unit to the detection board of the man unit Reference Make sure not to misplace the top and bottom of the diaphragm unit When the fasteners and fittings are not proper in the diaphragm it may cause i...

Page 205: ...screw Turn on the main switch on the right side of the main unit Turan on the power switch on the operation panel and then boot the system of the CCS R Mount a replacement parts control sticker to th...

Page 206: ...cribed here must be performed if the machine will be idle for one month or more Drain all ink from the tank For drainage method refer to P143 Draining Process Pour solvent in the ink tank Perform the...

Page 207: ...k For information on the drainage handling refer to P143 Draining Process Pour ink into the ink tank Perform the air bleeding process For information on the air bleeding process refer to P141 Bleed Pr...

Page 208: ...y at your local community waste collection recycling center Symbol mark This symbol mark is for EU countries only This symbol mark is according to the directive 2006 66 EC Article 20 This symbol mark...

Page 209: ...208 Remove the battery and disposal of batteries and accumulators correctly at your local community waste collection recycling center...

Page 210: ...gm of the circulation pump apply the expiration date of the Diaphragm unit or Diaphragm set 1 PD1141A2401 100VAC specification JCCS MP INKPUMP1 PD1141A2501 220VAC specification JCCS MP INKPUMP2 1 PD11...

Page 211: ...o be used for the ink pump only The rate of deterioration of parts depends on the usage frequency or operating time or usage environment Replacement period is only an estimate Some of the above item a...

Page 212: ...L M2 x 4S 2 Screws for nozzle plate M2 6 flat fillister head screws JCCS MP SNZL M2 x 6A 2 Nozzle gasket JCCS MP NZL PK1 1 Ink filter 3 m JCCS MP INKFIL2 3 0 1 Air filter JCCSR MP AIRFIL1 1 Head filte...

Page 213: ...212...

Page 214: ...nk pressure is not correctly adjusted Adjust using the pressure adjustment screw so that the ink pressure value displayed in the unit test screen is correct Related Items P151 Weekly Inspections P189...

Page 215: ...ng the Electrode Unit P166 Cleaning the Gutter and the Ink Outlet The ink pressure value is unsuitable so the ink droplets are not created correctly Adjust using the pressure adjustment screw so that...

Page 216: ...itions The photoelectric sensor does not operate correctly If the photoelectric sensor LED is not lit the photoelectric sensor cable may be broken or the connector is not correctly connected It is pos...

Page 217: ...placing the Nozzle Gasket in the Nozzle Palette P181 Checking and Adjusting the Clearance between the Gutter and Nozzle Nozzle is not correctly mounted Remount the nozzle correctly Related Items P169...

Page 218: ...the Ink Outlet P185 Bleed Processing P169 Cleaning the Nozzle P172 Adjusting the Ink Flow Direction P181 Checking and Adjusting the Clearance between the Gutter and Nozzle Gutter is not collecting the...

Page 219: ...k pump The pump must be either cleaned or replaced Please contact us Ink filter element service life Replace the filter element Related Items P192 Replacing the Ink Filter The ink pump motor temperatu...

Page 220: ...ting correctly Wash the electrode using cleaning fluid If the electrode is malfunctioning it must be replaced Please contact us The Print Enabled Lamp Is Constantly ON Cause Solution Head cover is not...

Page 221: ...The keys have not been pressed for a while so the backlight has turned OFF automatically Press the keys on the control panel The backlight is lit but the screen contrast is set too low and so appears...

Page 222: ...r supply OFF 223 1120 Run 223 1130 Stop 223 16E0 Set system clock 223 3210 Data initialization 223 1300 Imaging size exceeded 223 1330 Rotary Encoder division error 223 1340 Outside entry range 223 13...

Page 223: ...re error 230 7411 7415 Print defect forecast warning 230 7421 Ink leak from pump 230 7441 Ink empty main tank 231 7451 Deflection electrode leak detected 231 7461 Electrification error start not detec...

Page 224: ...ode 16E0 Set system clock Shows that the system clock has been set Code 3210 Data initialization Shows that the data has been initialized Code 1300 Imaging size exceeded Cause Solution The setting exc...

Page 225: ...etc in the print conditions Code 134A Message storage area overflow Cause Solution The message storage area is insufficient Delete unused messages Code 134B No of messages exceeded Cause Solution An i...

Page 226: ...nications cable and the connections Code 1530 Receiving buffer full Cause Solution Sent data exceeds the receiving buffer size Reduce the size of the data sent Code 1540 Receiving timeout Cause Soluti...

Page 227: ...use Solution A command that cannot be processed during gutter operations was received Stop the machine and then resend Code 15B3 Command implementation not possible unit Cause Solution A command that...

Page 228: ...oo short so the time for phase adjustment cannot be assured A print signal was entered while the detection time was being adjusted causing a no print Replace the nozzle and check the character spacing...

Page 229: ...urement system error Status Cause Solution The bottom sensor was OFF and the top sensor was ON during viscosity measurement If the top sensor do not turn OFF within 120s after supply has stopped Main...

Page 230: ...ctioning 7441 OFF OFF If this status continues 120s after the start of supply either the ink has run out or the top sensor is malfunctioning 7441 OFF ON Normal replenishment completed ON ON Sensor is...

Page 231: ...he charge detection time was largely misaligned from the set value 100sec due to atmospheric temperature changes Operate the head again Code 7409 Head temperature error Meaning Solution Head temperatu...

Page 232: ...witch to unit test press the Measure key and check the supply time If the supply takes too long repairs such as cleaning the supply line are necessary The level in the main tank is about 40 mm Supply...

Page 233: ...the electrode fixing jig The charge detector electrode cable is jutting out and the charge detector electrode has not fallen completely Improve cable nonconformance The two charge detector electrode...

Page 234: ...e value is not suitable Adjust the maximum Piezo voltage value Ink temperature is not suitable Wait until the ink temperature is balanced Code 74B1 Electrification error start defective electrode Stat...

Page 235: ...ion detected Status Cause Solution The charge detection time set using real time controls did not occur during operations The set charge detection time did not occur due to ink viscosity and pressure...

Page 236: ...ration Code 7471 Gutter error Status Cause Solution Gutter errors occur if the gutter is stopped suddenly using the gutter opening and closing control i e motor current detection or if the motor curre...

Page 237: ...olution Electrification data cannot be written to the electrification RAM Further this code is output during initialization when the power supply is turned ON The hardware is malfunctioning so force t...

Page 238: ...of your operating time The use of parts ink solvent etc not specified by us Malfunction caused by using methods and procedures not described in the user manual Failure to perform inspections specified...

Page 239: ...238...

Page 240: ...5 dots 1 3 lines 7 x N 7 x 8 and 7x 5 dots 1 2 lines 12 x 10 10 x 8 9 x 9 and 9 x 7 dots 1 line 24 x 24 24 x 18 16 x 16 and 16 x 12 dots Matrix width named N are proportional font Font Gothic optional...

Page 241: ...Main unit 650mm Height x 450mm Width x 300mm Depth Print head 40mm Height x 40mm Width x 199mm Depth Weight 30kg Use environment 0 to 40 degrees centigrade 10 to 80 RH with no condensation Power suppl...

Page 242: ...abic alphabet Original Original Original Original Original Original Note 1 Original Character Type 9 x 7 7 x N 7 x 8 7 x 5 5 x N 5 x 5 Latin alphabet Numeral Sign Original Note 1 Original Note 1 Origi...

Page 243: ...ying the number of steps a maximum of four steps are allocated evenly using from 16 to 26 vertical dots If set by the user the positions can be created as shown in the specifications table Number of s...

Page 244: ...ion 7 x 5 Vertical print orientation 5 x N All print orientation 5 x 5 Number of scan dots 22 Step Distribution Font sizes that can be registered Image 1 1 step 0th dot Horizontal print orientation 24...

Page 245: ...5 x N All print orientation 5 x 5 4 1 step 0th dot 2 step 5th dot 3 step 10th dot 4 step 15th dot Horizontal print orientation 7 x 5 Vertical print orientation 5 x N All print orientation 5 x 5 Numbe...

Page 246: ...print orientation 5 x 5 Number of scan dots12 Step Distribution Font sizes that can be registered Image 1 1 step 0th dot Horizontal print orientation 16 x 12 All print orientation 12 x 10 10 x 8 9 x...

Page 247: ...x N All print orientation 5 x 5 Number of scan dots 9 7 5 Dots Distribution Font sizes that can be registered Image 5 1 step 0th dot Horizontal print orientation 7 x 5 Vertical print orientation 5 x...

Page 248: ...rizontal 0 6 0 8 0 12 0 14 0 16 0 15 0 17 22 Vertical 0 6 0 6 0 10 0 12 0 13 0 13 Horizontal 0 4 0 6 0 10 0 12 0 14 0 13 0 15 20 Vertical 0 4 0 4 0 8 0 10 0 11 0 11 Horizontal 0 2 0 4 0 8 0 10 0 12 0...

Page 249: ...13 0 13 0 15 0 15 Horizontal 0 10 0 12 0 15 0 12 0 15 16 Vertical 0 9 0 9 0 9 0 11 0 11 Horizontal 0 6 0 8 0 11 0 8 0 11 15 Vertical 0 8 0 8 0 8 0 10 0 10 Horizontal 0 5 0 7 0 10 0 7 0 10 12 Vertical...

Page 250: ...10 249 Appendix Appendix Dimensional Drawing Unit 2SHQDEOH DUHD RI IURQW FRYHU 0LQ EHQG UDGLXV LQVLGH GLPHQVLRQ 5 HDG FDEOH P OHQJWK...

Page 251: ...250 Print Head HDG PRXQW EUDFNHW 0 3ULQW KHDG HDG PRXQW QXW...

Page 252: ...10 251 Appendix Position of Label Unit...

Page 253: ...252 URVV VHFWLRQ URVV VHFWLRQ HWDLO HWDLO 7RS RI SXPS URQW FRYHU...

Page 254: ...abel 4 Protective earth label 5 Version label for the unit 6 Version label for the print head 7 Connector label 8 Cautions label for ignition 9 Max level label 10 Ink label 11 Solvent label 12 Caution...

Page 255: ...254 Print Head No Name 1 Cautions label for print head 2 Cautions label for electric shock 3 Exchange label for the nozzle gasket 4 Exchange label for the head filter...

Page 256: ...10 255 Appendix...

Page 257: ...466 Nunohiki Wakayama City Wakayama Prefecture 641 0015 Japan http www kishugiken co jp Mar 2019 TEC2702ZAM...

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