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Owner’s Manual

Read all precautions and instruc-
tions in this manual before using
this equipment.  

215-00008
09/04 Rev B

Summary of Contents for 1550

Page 1: ...Owner s Manual Read all precautions and instruc tions in this manual before using this equipment 215 00008 09 04 Rev B ...

Page 2: ...f Contents 2 Important Safety Information 3 Before You Start 4 Assembly 5 23 Weight Ratios 24 Weight Stack Sticker Placement 25 Cable View 26 Top View 27 Exploded View 28 Parts List 29 Warranty Information 30 ...

Page 3: ...ne We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company be sure to send in the war ranty registration card or register on line at www keysfitness com within 10 days of purchase POWER SYSTEM SERIES Q U E S T I O N S CALL 1 ...

Page 4: ...recautions SAFETY PRECAUTIONS This Power System unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing Do not use this unit with bare feet sandals socks or stockings Always e...

Page 5: ...Assembly 5 Box 1 ...

Page 6: ...Assembly 6 Box 2 ...

Page 7: ...Assembly 7 Box 3 Box 5 Box 6 Box 4 ...

Page 8: ...Assembly 8 ...

Page 9: ...Assembly 9 ...

Page 10: ...STEP 1 Insert the two Guide Rods 14 into Rear Base 3 and secure them in place using two Washers 91 two Spring Washers 89 and two Allen Bolts 86 Assembly 10 Figure 1 ...

Page 11: ...e 1 onto Rear Base 3 and secure in place using three Nylon Locknuts 93 six Washers 91 and three Bolts 80 Connect Front Upright 5 onto Seat Pad Support Receptacle 1 and secure together using two Nylon Locknuts 93 four Washers 91 and two Bolts 79 Figure 2 ...

Page 12: ...2 onto the Seat Pad Support Receptacle 1 Secure it in place using three Nylon Locknuts 93 six Washers 91 and three Bolts 80 on the side Two Bolts 87 one Spring Washers 88 three Washers 90 one Nylon Locknut 92 will secure it at the bottom Figure 3 ...

Page 13: ...ne 10lb Plates 16 five 5lb Plates 17 and the Top Plate 18 Insert the Main Top Beam 4 onto the two Guide Rods 14 and the Main Upright 2 Secure Main Top Beam 4 to Main Upright 2 using two Nylon Locknuts 92 four Washers 90 two Bolts 87 Last use two Washers 91 two Spring Washers 89 and two Allen Bolts 86 to secure the Main Top Beam 4 to the two Guide Rods 14 Figure 4 ...

Page 14: ...he holes and sliding the Shaft 19 through Secure the Shaft 19 in place using two Set Screws 50 Install Press Arm 7 to Press Arm Support 6 by aligning the holes and sliding the Shaft 21 through Secure the Shaft 21 in place using two Set Screws 50 Assembly 14 Figure 5 ...

Page 15: ...8 to Seat Pad Support Receptacle 1 and secure using one Washer 46 one Spring Washer 47 and one Allen Bolt 48 Slide Foam Frame w Shaft 12 through the Leg Extension Lever 8 and attach the Foam Frame w o Shaft 13 to the other side Insert the Slip Tension Pin 38 through the hole where the two foam frames meet Note You may need to use a rubber mallet to install Slip Tension Pin 38 Figure 6 ...

Page 16: ...6 Step 7 Install Seat Pad 25 onto Seat Pad Support 9 using two Washers 91 and two Allen Bolts 85 Slide the Seat Pad Support assembly into Seat Pad Support Receptacle 1 and secure with Locking Pop Pin 43 Figure 7 ...

Page 17: ...Tube 11 Next install Upholstered Roller Pad 27 onto each side of Long Foam Tube 11 and secure in place using Big Plug 68 Repeat the above step for the Seat Pad Support 9 Next install Upholstered Roller Pad 27 onto each Foam Frame 12 13 and secure in place with Big Plug 68 Figure 8 ...

Page 18: ... in Figure 9 Follow dotted lines to identify exact location of pulleys Start by threading cable end into Top Plate 18 You will need the following for installation Pulley 30 Qty 9 Cable 76 Qty 1 Nylon Locknut 92 Qty 9 Long Pulley Spacer 75 Qty 6 Longer Pulley Spacer 72 Qty 4 Bolt 79 Qty 2 Bolt 81 Qty 3 Bolt 83 Qty 2 Bolt 84 Qty 2 Washer 91 Qty 18 Figure 9 ...

Page 19: ...to identify exact location of pulleys Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 30 Qty 8 Cable 77 Qty 1 Nylon Locknut 92 Qty 8 Long Pulley Spacer 75 Qty 6 Longer Pulley Spacer 72 Qty 4 Short Pulley Spacer 74 Qty 2 Bolt 79 Qty 2 Bolt 80 Qty 1 Bolt 81 Qty 1 Bolt 82 Qty 1 Bolt 84 Qty 3 Washer 91 Qty 18 Figure 10 ...

Page 20: ...out completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 78 as detailed in Figure 11 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 70 Qty 1 Longer Pulley Spacer 72 Qty 2 Cable 78 Qty 1 Bolt 79 Qty 1 Washers 91 Qty 2 Nylon Locknut 92 Qty 1 Figure 11 ...

Page 21: ...r 22 to the Chest Press Cable 76 using two Gear Hooks 37 and Short Chain 36 Connect Ab Strap 32 to Mid Pulley Cable 77 using one Gear Hook 37 Connect Short Lat Bar 23 to Mid Pulley Cable 77 using two Gear Hooks 37 and Long Chain 35 Figure 12 ...

Page 22: ...h side of the Main Top Beam 4 using two Washers 91 two Spring Washers 89 and Allen Bolts 86 48 Secure the bottom portion of the Weight Shrouds 20 to the Rear Frame 3 using two Washers 46 and two Allen Bolts 48 Note Tighten all hardware securely Figure 13 ...

Page 23: ...Assembly 23 Congratulations You have completed the assembly of your new KPS 1550 ...

Page 24: ...0 5 29 25 20 25 55 55 52 25 49 5 35 75 24 75 65 65 61 75 58 5 42 25 29 25 75 75 71 25 67 5 48 75 33 75 85 85 80 75 76 5 55 25 38 25 95 95 90 25 85 5 61 75 42 75 105 105 99 75 94 5 68 25 47 25 115 115 109 25 103 5 74 75 51 75 125 125 118 75 112 5 81 25 56 25 140 140 133 126 91 63 155 155 147 25 139 5 100 75 69 75 170 170 161 5 153 110 5 76 5 185 185 175 75 166 5 120 25 83 25 200 200 190 180 130 90 ...

Page 25: ...unit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 26: ...Cable View 26 ...

Page 27: ...Top View 27 ...

Page 28: ...Exploded View 28 ...

Page 29: ... 00140 Longer Pulley Spacer 10 24 210 00097 Adjustable Stopper 1 73 214 00001 Decal Weight Number 1 25 228 00084 seat pad 1 74 202 00025 Short Pulley Spacer 2 26 228 00085 back pad 1 75 202 00071 Long Pulley Spacer 10 27 228 00077 Upholstered Roller Pad 100 22 180 6 76 229 00047 Chest Press Cable 1 28 219 00275 Pulley Bracket 1 77 229 00051 Mid Pulley Cable 1 29 219 00281 Cable Retainer Bracket 1 ...

Page 30: ...ned to Keys to obtain warranty service You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase doc uments including the date of pur...

Page 31: ...Customer Service 1 888 340 0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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